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GENERATOR SET
3508C GENERATOR SET PTK



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AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP

Aftercooler 3500 Engines for Caterpillar Built Generator Sets

Aftercooler 3500 Engines for Caterpillar Built Generator Sets

Aftercooler 3500 GENERATOR SET ENGINES

A New Gasket is Used {1063, 1380} 2005/05/23

Maintenance Requirements for Engines with Crankcase Ventilation Systems{1051, 1054, 1063, 1317} Maintenance Requirements for Engines with Crankcase Ventilation Systems{1051, 1054, 1063, 1317}

Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379} Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379}
AIR CLEANER GP

Engine Air Cleaner Element (Dual Element) - Clean/Replace 3500 Generator Sets
Engine Air Precleaner - Clean 3500 Generator Sets
Engine Air Cleaner Element (Single Element) - Clean/Replace 3500 Generator Sets
Engine Air Cleaner Service Indicator - Inspect 3500 Generator Sets
EXHAUST GP

Air Inlet and Exhaust Lines 3500 Engines for Caterpillar Built Generator Sets

Measuring Exhaust Temperature 3500 Engines for Caterpillar Built Generator Sets

Exhaust Elbow 3500 GENERATOR SET ENGINES

A Previous High Temperature Locknut is Used in Engine Exhaust System Groups {7553} 2003/08/01

Procedure to Handle and Ship Diesel Particulate Filters (DPF) and Catalytic Converter Mufflers (CCM){1091, 1091} Procedure to Handle and Ship Diesel Particulate Filters (DPF) and Catalytic Converter Mufflers (CCM){1091, 1091}
LINES GP-AIR

Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071} Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071}
MANIFOLD GP-EXHAUST

Exhaust Manifold 3500 Engines for Caterpillar Built Generator Sets
Exhaust Manifold 3500 Engines for Caterpillar Built Generator Sets

Exhaust Manifold 3500 GENERATOR SET ENGINES

Improved Gasket for the Exhaust Elbow {1059} 2003/11/01
Improved Turbocharger Water Lines are Used {1052, 1059, 1380} 2004/07/01

BOLT BREAKAGE AT EXHAUST MANIFOLD SLIP JOINTS BOLT BREAKAGE AT EXHAUST MANIFOLD SLIP JOINTS

Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059} Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059}
MANIFOLD GP-INLET

Measuring Inlet Manifold Pressure 3500 Engines for Caterpillar Built Generator Sets

Air Inlet Manifold 3500 GENERATOR SET ENGINES
SHUTOFF GP-AIR

Manual Shutoff 3500 Engines for Caterpillar Built Generator Sets
TOOLS

Thermal Spray Procedures for Turbocharger Compressor Housing-Contour Bore{0599, 0679, 0702, 1052, 1060} Thermal Spray Procedures for Turbocharger Compressor Housing-Contour Bore{0599, 0679, 0702, 1052, 1060}
Thermal Spray Procedures for Turbocharger Exhaust Housing-Outlet Bore{0599, 0679, 0702, 1052, 1056, 1065} Thermal Spray Procedures for Turbocharger Exhaust Housing-Outlet Bore{0599, 0679, 0702, 1052, 1056, 1065}
TURBOCHARGER GP

Turbocharger 3500 Engines for Caterpillar Built Generator Sets

Turbocharger 3500 Engines for Caterpillar Built Generator Sets

Turbochargers 3500 GENERATOR SET ENGINES

A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052} 2003/03/01
New Gasket for the Turbocharger's Water Lines {1052, 1380} 2003/11/01
Prevent the Possibility of Contamination in order to Ensure Longer Life of Turbochargers {1052} 2003/12/01
Magnetic Cover for the Turbocharger Oil Supply Line {1052, 1307} 2006/02/20
New Oil Drain Tube for the Turbocharger {1052, 1307} 2006/01/30
Hole in the Turbine Housing of the Turbocharger {1052} 2006/06/26

Turbocharger - Inspect 3500 Generator Sets

Instructions for the Service Replacement of the Turbochargers{1052} Instructions for the Service Replacement of the Turbochargers{1052}
Installation Instructions for Turbochargers{1052} Installation Instructions for Turbochargers{1052}
Failure Modes of Turbochargers{1052} Failure Modes of Turbochargers{1052}

Reuse Guidelines for Divided Turbine Housings{1052, 1065} Reuse Guidelines for Divided Turbine Housings{1052, 1065}
Visual Inspection of Turbochargers{0760, 0767, 1052} Visual Inspection of Turbochargers{0760, 0767, 1052}
Specifications for Reusable Turbocharger Components{1052} Specifications for Reusable Turbocharger Components{1052}
Reuse Specifications for ABB Housings on 3500 Engines{1052} Reuse Specifications for ABB Housings on 3500 Engines{1052}
Procedure to Salvage Turbocharger Components{1052, 1065} Procedure to Salvage Turbocharger Components{1052, 1065}
Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065} Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065}
Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065} Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065}
Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378} Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378}
Thermal Spray Procedures for Turbocharger Compressor Housing-Outlet Bore{0679, 1060} Thermal Spray Procedures for Turbocharger Compressor Housing-Outlet Bore{0679, 1060}
Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065} Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065}

CAT REMAN ANNOUNCES AN ADVANCED SALVAGE TECHNIQUE WHICH WILL AFFECT THE APPEARANCE OF CERTAIN TURBOCHARGERS CAT REMAN ANNOUNCES AN ADVANCED SALVAGE TECHNIQUE WHICH WILL AFFECT THE APPEARANCE OF CERTAIN TURBOCHARGERS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS APPEARANCE CHANGE ON REMAN SHORT BLOCKS
BASIC ENGINE
AIR COMPRESSOR GP

The Connecting Rod On The Air Compressor Is Now Serviceable {1803} 2002/05/01
A New Diagnostic Kit for the Evaluation of Air Compressor Operation is Introduced {1803} 2004/11/01
BALANCER GP

Balancer Group (Front) 3500 Engines for Caterpillar Built Generator Sets

Front Balancer Group (3508) 3500 GENERATOR SET ENGINES
BELT TIGHTENER GP

Belt Tension Chart 3500 Engines for Caterpillar Built Generator Sets
CAMSHAFT GP
Camshaft 3500 Engines for Caterpillar Built Generator Sets
Camshaft Bearing Position 3500 Engines for Caterpillar Built Generator Sets

Camshaft 3500 Engines for Caterpillar Built Generator Sets

Excessive Bearing Wear - Inspect 3500 Engines for Caterpillar Built Generator Sets
Camshaft Timing 3500 Engines for Caterpillar Built Generator Sets

Valve Lifters 3500 GENERATOR SET ENGINES
Camshafts 3500 GENERATOR SET ENGINES
Camshaft Bearings 3500 GENERATOR SET ENGINES

New Cover Seals are Available {1107, 1201, 1210} 2003/05/01
Quality of Remanufactured Camshafts {1210} 2003/07/01
Procedure for Installing the Camshaft Drive Gear {1212} 2005/12/12

Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210} Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210}
Visual Inspection of Camshafts{1210, 1210} Visual Inspection of Camshafts{1210, 1210}
Measurement of the Camshaft{0760, 0762, 1210} Measurement of the Camshaft{0760, 0762, 1210}
Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210} Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210}
COUPLING GP

Coupling - Install SR4B Generators
Coupling - Remove SR4B Generators

Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450} Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450}
CRANKSHAFT GP

Crankshaft Wear Sleeves and Seals 3500 Engines for Caterpillar Built Generator Sets
Connecting Rod and Main Bearing Journals 3500 Engines for Caterpillar Built Generator Sets
Crankshaft 3500 Engines for Caterpillar Built Generator Sets

Crankshaft 3500 Engines for Caterpillar Built Generator Sets

Main Bearings 3500 Engines for Caterpillar Built Generator Sets
Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting 3500 Engines for Caterpillar Built Generator Sets

Crankshaft Front Seal And Wear Sleeve 3500 GENERATOR SET ENGINES
Crankshaft Rear Seal And Wear Sleeve 3500 GENERATOR SET ENGINES
Crankshaft Main Bearings 3500 GENERATOR SET ENGINES
Crankshaft 3500 GENERATOR SET ENGINES

40 Power Microscope is Available for Inspecting Bearing Journals on Crankshafts {0777, 1202} 2006/01/16

Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218} 2005/04/11
Important Notice on Installation of Crankshaft Seals and Wear Sleeves {1160, 1161} 2009/02/23

Crankshaft Vibration Damper - Inspect 3500 Generator Sets

Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555} Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555}

Incorrectly Marked Crankshaft Counterweights on 3500 Engines and on G3500 Engines{1202} Incorrectly Marked Crankshaft Counterweights on 3500 Engines and on G3500 Engines{1202}
Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225} Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}
Identifying Connecting Rod Bearings and Main Bearings that Must Not Be Used on 3500 and G3600 Engines{1202, 1225, 1230} Identifying Connecting Rod Bearings and Main Bearings that Must Not Be Used on 3500 and G3600 Engines{1202, 1225, 1230}
Failure of the Connecting Rod Bearings on 3500 and 3600 Engines Due to Delamination{1219, 1225} Failure of the Connecting Rod Bearings on 3500 and 3600 Engines Due to Delamination{1219, 1225}

Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202} Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202}
Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202} Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202}
Visual Inspection of Crankshafts{1202, 1202} Visual Inspection of Crankshafts{1202, 1202}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224} Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224}
Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202} Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202}
Procedure for Grinding and Polishing the Crankshaft{0674, 1202} Procedure for Grinding and Polishing the Crankshaft{0674, 1202}
Specifications for Crankshafts in 3500 Engines{0760, 1202} Specifications for Crankshafts in 3500 Engines{0760, 1202}
Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230} Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230}
Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203} Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203}
Thermal Spray Procedures for Main Bearing Cap{1203} Thermal Spray Procedures for Main Bearing Cap{1203}
Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205} Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205}
CYLINDER BLOCK GP

Cylinder Liner 3500 Engines for Caterpillar Built Generator Sets
Connecting Rod 3500 Engines for Caterpillar Built Generator Sets
Cylinder Block 3500 Engines for Caterpillar Built Generator Sets
Piston and Rings - One-Piece Piston 3500 Engines for Caterpillar Built Generator Sets

Cylinder Block, Liners and Heads 3500 Engines for Caterpillar Built Generator Sets

Cylinder Block 3500 Engines for Caterpillar Built Generator Sets
Cylinder Liner Projection 3500 Engines for Caterpillar Built Generator Sets

Spacer Plates 3500 GENERATOR SET ENGINES
Piston Cooling Jets 3500 GENERATOR SET ENGINES
Cylinder Liners 3500 GENERATOR SET ENGINES

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705} 2004/02/16

New Cylinder Liner {1216} 2003/05/01
The Cylinder Block Has Changed {1201} 2003/10/01
New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201} 2010/06/25
A New Top Liner Seal Is Used on 3500 Engines {1201, 7555} 2010/12/16
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216} 2013/09/12
A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555} 2013/08/21

Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201} Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290} Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Procedure to Chamfer Liner Bores on Cylinder Blocks of 3500 Engines{0672, 1201} Procedure to Chamfer Liner Bores on Cylinder Blocks of 3500 Engines{0672, 1201}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225} Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555} Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223} Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223} New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223}

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216} Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

Cylinder Block Pitting Cylinder Block Pitting
Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223} Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223}
Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221} Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221}
Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217} Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217}
Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201} Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216} Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216}
Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201} Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201}
Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223} Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223}
Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201} Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201}
Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201} Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201}
Salvage of Cylinder Block Liner Bores for 3500 Family of Engines{0672, 0705, 0762, 1201, 1217} Salvage of Cylinder Block Liner Bores for 3500 Family of Engines{0672, 0705, 0762, 1201, 1217}
Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217} Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217}

REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CYLINDER HEAD GP

Cylinder Head Valves 3500 Engines for Caterpillar Built Generator Sets
Cylinder Head 3500 Engines for Caterpillar Built Generator Sets

Valve System Components 3500 Engines for Caterpillar Built Generator Sets

Valve Lash and Valve Bridge Adjustment 3500 Engines for Caterpillar Built Generator Sets
Valve Lash Check 3500 Engines for Caterpillar Built Generator Sets
Cylinder Heads 3500 Engines for Caterpillar Built Generator Sets

Cylinder Head Assemblies 3500 GENERATOR SET ENGINES
Valves 3500 GENERATOR SET ENGINES
Bridge Dowels 3500 GENERATOR SET ENGINES
Valve Seat Inserts 3500 GENERATOR SET ENGINES
Valve Guides 3500 GENERATOR SET ENGINES

New Water Seals Provide Increased Stability At Higher Temperatures {1100, 1124} 2010/10/06
New Maintenance Intervals for Valve Bridge and Valve Lash Adjustment {1102} 2003/01/01
New Cylinder Head Groups and Valve Mechanisms {1100, 1102, 1121, 1123} 2004/09/01
Oversized Valve Guides are Available {1104} 2005/01/31
Correction to Specifications "Cylinder Head Valves" {1108} 2005/03/21
An Improved Outer Valve Spring is Used {1100, 1108} 2006/01/02
A New Cylinder Head Gasket is Used {1124} 2006/07/24
New Cylinder Head Groups Are Used {1100} 2007/01/01
Use the Correct Parts in the Valve Train {1100} 2007/01/22
New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105} 2014/01/13

Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100} Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100}

Failure of Reused Rotocoils in 3500 Engines{1100} Failure of Reused Rotocoils in 3500 Engines{1100}

Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123} Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123}
Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125} Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Process for Rebuilding the Cylinder Head{1100} Process for Rebuilding the Cylinder Head{1100}
Valve and Valve Spring Specifications{1100, 1105, 1108} Valve and Valve Spring Specifications{1100, 1105, 1108}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100} Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Contents for Cylinder Head Reuse and Salvage{1000, 1100} Contents for Cylinder Head Reuse and Salvage{1000, 1100}
DAMPER GP

Vibration Damper Guard 3500 Engines for Caterpillar Built Generator Sets
Vibration Damper 3500 Engines for Caterpillar Built Generator Sets
Vibration Damper 3500 Engines for Caterpillar Built Generator Sets

Vibration Damper 3500 Engines for Caterpillar Built Generator Sets

Crankshaft Vibration Damper 3500 GENERATOR SET ENGINES

Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425} Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425}

REMANUFACTURED DAMPER FOR THE 3500 ENGINE REMANUFACTURED DAMPER FOR THE 3500 ENGINE
DRIVE GP-ACCESSORY

Accessory Drive (Upper Right Hand) 3500 Engines for Caterpillar Built Generator Sets

Accessory Drive (Front) 3500 GENERATOR SET ENGINES
Oil And Water Pump Drive 3500 GENERATOR SET ENGINES

Improved Alternator Drive Assemblies, Auxiliary Drive Pulley Groups and Accessory Drive Groups {1151, 1207, 1425} 2003/10/01
New O-Ring Seals Are Used on the Front Housings of 3500 Engines {1151, 1162, 1166, 1206, 1207} 2010/01/18
DRIVE GP-AUXILIARY
New Seal for the Front Housing {1151, 1207} 2004/06/01
DRIVE GP-FAN

Fan Drive 3500 Engines for Caterpillar Built Generator Sets

Procedure for Tightening the Locknut for the Fan Drive on 3500 Engines {1359} 2003/04/01
Improved Fan Drives are Used {1359} 2007/03/05
A New Stub Shaft Is Available for 3500 Commercial Engines {1359} 2014/01/31

Fan Drive Bearing - Lubricate 3500 Generator Sets

Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359} Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359}
Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359} Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359}
FLYWHEEL GP

Flywheel 3500 Engines for Caterpillar Built Generator Sets

Flywheel - Inspect 3500 Engines for Caterpillar Built Generator Sets

Flywheel 3500 GENERATOR SET ENGINES

New Flywheels Are Used {1156} 2003/08/01

Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204} Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}

Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157} Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157}
GEAR GP

Gear Group (Front) 3500 Engines for Caterpillar Built Generator Sets
Gear Group (Rear) 3500 Engines for Caterpillar Built Generator Sets

Front Drive Housing 3500 GENERATOR SET ENGINES
Rear Gear Group 3500 GENERATOR SET ENGINES

Replace the Gear when the Sleeve Bearing is Replaced {1212, 1234} 2005/04/18
A New Oil Pump Adapter Assembly is Used {1206, 1313} 2005/10/31

Machining of Replacement Sleeve Bearings{1206, 1212, 1234} Machining of Replacement Sleeve Bearings{1206, 1212, 1234}

Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206} Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206}
Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206} Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206}
Visual Inspection of Timing Gears for All Engines{1206} Visual Inspection of Timing Gears for All Engines{1206}
Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206} Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206}
Visual Inspection of Gear Shafts{1151, 1162, 1206} Visual Inspection of Gear Shafts{1151, 1162, 1206}
HOUSING GP-FLYWHEEL

Flywheel Housing 3500 Engines for Caterpillar Built Generator Sets

Flywheel Housing - Inspect 3500 Engines for Caterpillar Built Generator Sets

Flywheel Housing 3500 GENERATOR SET ENGINES

Sealing and Installing the Flywheel Housing {1157, 7555} 2006/03/27
HOUSING GP-FRONT
New Seals for the Front Housing {1151, 1207} 2003/10/01
New Seal for the Front Housing {1151} 2003/11/01

Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162} Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
MOUNTING GP-ALTERNATOR

Two New Tools Check Tension on Engine Belts {0701, 0767} 2004/05/01

Improved Alternator Adjusting Rod {1405} 2005/03/07
A New Alternator Drive Pulley with an Improved Wear Sleeve is Used {1154, 1405, 1425} 2007/06/04
MOUNTING GP-ENGINE

Engine Mounts - Check 3500 Generator Sets

Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154} Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154}
PAN GP-OIL

Engine Oil Pan 3500 Engines for Caterpillar Built Generator Sets

Oil Pan 3500 GENERATOR SET ENGINES

New Oil Pans {1302} 2003/10/01

Salvaging Oil Pan Assemblies Used on 3500 Engines{1302} Salvaging Oil Pan Assemblies Used on 3500 Engines{1302}
PARTS GP-MISCELLANEOUS

Connecting Rod Bearings 3500 GENERATOR SET ENGINES
PISTON & ROD GP

Engine Oil Cooler Bypass and Cooling Jet Sequence Valves 3500 Engines for Caterpillar Built Generator Sets

Pistons, Rings and Connecting Rods - Two-Piece Piston 3500 Engines for Caterpillar Built Generator Sets
Pistons, Rings and Connecting Rods - One-Piece Piston 3500 Engines for Caterpillar Built Generator Sets

Compression 3500 Engines for Caterpillar Built Generator Sets
Connecting Rod Bearings 3500 Engines for Caterpillar Built Generator Sets

Pistons And Connecting Rod Assemblies 3500 GENERATOR SET ENGINES

A New Top Piston Ring Promotes Reduced Cylinder Liner Wear {1214, 1215} 2002/12/01
Use the Correct Tooling for Installing Piston Rings {1214, 1215} 2003/03/01
New Fabricated Tool for Piston Pin Installation {1225} 2003/08/01
Introduction of New Pistons and Remanufactured Cylinder Packs {1214, 1239} 2003/11/01
Some Pistons and Cylinder Packs are Cancelled and Replaced {1214} 2006/08/07
The Piston Pin Retainer Is Now Marked for Correct Orientation {1214} 2004/02/01
A Parts Kit for the Piston Cooling Jets and Retainers for the Piston Cooling Jets is Now Cancelled {1331} 2005/06/20
The Piston Pin Retainer is Now Marked for Correct Orientation {1214} 2004/03/01
A New Piston Pin Retainer is Used {1214} 2004/06/01
Addition to Specifications for "Piston and Rings (One-Piece Piston)" {1214, 1215} 2005/01/31
New Piston and Rod Group {1225} 2006/06/26
New Procedure for Measuring the Connecting Rod {1218, 1225} 2006/08/14
New Piston Assemblies Are Used {1225} 2008/07/14

Install the Correct Piston Cooling Jet and the Correct Retainer for the One-Piece Piston{1214, 1331} Install the Correct Piston Cooling Jet and the Correct Retainer for the One-Piece Piston{1214, 1331}

Information that is required to understanding and the determining of the root cause of a piston pin joint failure Information that is required to understanding and the determining of the root cause of a piston pin joint failure
Failure of Some Bearings In 3500 and G3600 Engines{1225} Failure of Some Bearings In 3500 and G3600 Engines{1225}
Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553} Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553}

Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218} Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218}
Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225} Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225}
Visual Inspection of the Piston{1214, 1214} Visual Inspection of the Piston{1214, 1214}
Specifications for Connecting Rods{1218} Specifications for Connecting Rods{1218}
Inspection Procedures and Specifications for Pistons{1214, 1214} Inspection Procedures and Specifications for Pistons{1214, 1214}
Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219} Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219}
Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218} Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218}
Visual Inspection of Connecting Rods{1218, 1218} Visual Inspection of Connecting Rods{1218, 1218}
Visual Inspection of Two-Piece Pistons{1214, 1214} Visual Inspection of Two-Piece Pistons{1214, 1214}
Thermal Spray Procedures for Connecting Rod{0679, 1225} Thermal Spray Procedures for Connecting Rod{0679, 1225}
SHAFT GP-STUB

The Torque Has Been Increased For The Bolts That Fasten The Stub Shafts To The Engine Cylinder Block {1237} 2002/05/01
SERPENTINE/V-BELTS
An Improved Alternator Belt is Used {1357} 2003/08/01
A New Special Instruction, REHS2259 , "Fabricated Tool for Alternate Method of Tightening Fan Drive Belts" is Available {1357, 1397} 2004/06/01
A Improved Alternator Guard in Used {7174} 2006/08/21

Belts - Inspect/Adjust/Replace 3500 Generator Sets

Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397} Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397}
VALVE MECHANISM GP

Valve Mechanism 3500 Engines for Caterpillar Built Generator Sets
Fuel Injector Mechanism 3500 Engines for Caterpillar Built Generator Sets
Valve Mechanism 3500 Engines for Caterpillar Built Generator Sets

Finding the Top Center Position for the No. 1 Piston 3500 Engines for Caterpillar Built Generator Sets

Valve Covers 3500 GENERATOR SET ENGINES
Rocker Shaft Assemblies And Push Rods 3500 GENERATOR SET ENGINES
Rocker Shaft Assemblies 3500 GENERATOR SET ENGINES

A Pin for the Rocker Shaft Is Now Available for Parts Service {1102} 2003/08/01
New Rocker Arm Improves Lubrication {1123} 2003/09/01
A New Dowel Improves Lubrication to the Rocker Assembly {1123, 1123} 2003/12/01
An Improved Lifter Is Used for 3500 Engines with Mechanical Unit Injectors {1102, 1121, 1123} 2011/03/09
Importance of Proper Valve Lash Setting {1102, 1121, 1123} 2012/10/04
A New Lifter Assembly Is Used for G3500 Engines {1209} 2013/04/22

Engine Valve Lash - Inspect/Adjust 3500 Generator Sets

Camshaft Roller Lifters in the 3500 Family of Engines{1209} Camshaft Roller Lifters in the 3500 Family of Engines{1209}
Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209} Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209}

REMANUFACTURED VALVE LIFTERS FOR THE 3500 ENGINE REMANUFACTURED VALVE LIFTERS FOR THE 3500 ENGINE
REMANUFACTURED VALVE ROCKER ARMS FOR THE 3500 ENGINE REMANUFACTURED VALVE ROCKER ARMS FOR THE 3500 ENGINE
BRAKING SYSTEM
ACCUMULATOR GP

Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474} Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
COOLING SYSTEM
COOLER GP

Oil Filter Base 3500 GENERATOR SET ENGINES
Oil Cooler 3500 GENERATOR SET ENGINES

100% Leak Testing of Oil Coolers {1378} 2007/04/30

Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378} Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378}

Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378} Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378}
Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378} Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378}
LINES GP-AFTERCOOLER WATER

A New Coolant Elbow Is Used on Certain 3500 Engines {1380, 7553} 2013/02/06
LINES GP-WATER

Water Temperature Regulators 3500 GENERATOR SET ENGINES

New Gaskets in the Water Lines Groups {1380} 2003/12/01
An Updated Gasket for the Water Temperature Regulator Housing is Available {1355, 1380, 1393} 2006/11/27

Proper Installation of Braided Steel Hoses{7554} Proper Installation of Braided Steel Hoses{7554}
PUMP GP-WATER

Auxiliary Water Pump 3500 Engines for Caterpillar Built Generator Sets
Water Pump 3500 Engines for Caterpillar Built Generator Sets
Water Pump 3500 Engines for Caterpillar Built Generator Sets

Water Pump 3500 GENERATOR SET ENGINES

New Water Pumps for 3500 Engines {1361, 1389} 2003/02/01
Improved Water Pump Seal {1361} 2003/10/01

Water Pump - Inspect 3500 Generator Sets

Use Proper Handling During Shipment and Installation of the Water Pumps{1361} Use Proper Handling During Shipment and Installation of the Water Pumps{1361}

REMANUFACTURED SEA WATER PUMPS FOR 3400 AND 3500 ENGINES REMANUFACTURED SEA WATER PUMPS FOR 3400 AND 3500 ENGINES
RADIATOR GP

A New Kit for the Cooling System Pressure Cap is Available {1353, 1354, 1382, 1392, 7405} 2006/08/07

Radiator - Clean 3500 Generator Sets
REGULATOR GP-TEMPERATURE

Water Temperature Regulator 3500 Engines for Caterpillar Built Generator Sets

A New Water Temperature Regulator Is Available for Certain Commercial Engines {1355} 2012/10/24

Cooling System Water Temperature Regulator - Replace 3500 Generator Sets
TANK GP-EXPANSION

New Expansion Tank Assembly {1354} 2003/11/01
VALVE GP-COOLER BYPASS

Engine Oil Pressure is High 3500 Engines for Caterpillar Built Generator Sets
ELECTRICAL AND STARTING SYSTEM
ALARM GP

Alarms and Shutoffs 3500 Generator Sets
ALTERNATOR GP-CHARGING

Alternator Mounting 3500 Engines for Caterpillar Built Generator Sets
Alternator and Regulator 3500 Engines for Caterpillar Built Generator Sets

Alternator 3500 Engines for Caterpillar Built Generator Sets

Alternator Regulator 3500 Engines for Caterpillar Built Generator Sets

Improved Design for the Alternator Guard Assembly {7168} 2005/05/30
Recommendations for Battery Charging for Genset Usage {1401, 1406} 2008/06/30

Alternator - Inspect 3500 Generator Sets

Charging System Troubleshooting{1406} Charging System Troubleshooting{1406}
BATTERY GP

Battery 3500 Engines for Caterpillar Built Generator Sets

New Procedure For Disconnecting The Battery Cables On Generator Sets {1401, 1402, 751B} 2009/10/23

Battery or Battery Cable - Disconnect 3500 Generator Sets
Battery Charger - Check 3500 Generator Sets
Batteries - Replace 3500 Generator Sets
CIRCUIT BREAKER GP

Circuit Breaker 3500 Engines for Caterpillar Built Generator Sets

Circuit Breakers - Steps to Consider When Resetting {1420} 2004/11/01
Obsolete Merlin Gerin CK and CM Frame Circuit Breaker Replacements Are Now Available {1420, 4461} 2012/06/25
CONTACTOR GP

Contactor Group 3500 GENERATOR SET ENGINES

Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451} Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451}
CONTROL GP-ELECTRONIC

Electronic Governors 3500 Engines for Caterpillar Built Generator Sets
ELECTRONICS GP-ENGINE

Engine Speed Measurement 3500 Engines for Caterpillar Built Generator Sets

New Service Information Tool for CAT Dealers is Now Available {1000} 2002/06/01

Engine Protective Devices - Check 3500 Generator Sets
Gauges and Indicators 3500 Generator Sets

Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control{1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610} Diagnostic Code Information for Caterpillar ® Electronic Control{1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}

CAT REMAN ANNOUNCES ADDITIONS TO THE ELECTRONIC CONTROL UNIT PRODUCT LINE CAT REMAN ANNOUNCES ADDITIONS TO THE ELECTRONIC CONTROL UNIT PRODUCT LINE
GENERATOR GP

Generator Operation 3500 Generator Sets
IGNITION GP

Recommendations for Gas Engine Spark Plugs {1550, 1555} 2010/10/20
INDICATOR GP

Indicators for Engine Oil Pressure 3500 Engines for Caterpillar Built Generator Sets
MAGNETIC PICKUP GP

Engine Speed Sensor 3500 Engines for Caterpillar Built Generator Sets
MISCELLANEOUS INFORMATION

Starting Motor - Inspect 3500 Generator Sets
REGULATOR GP-VOLTAGE

Proper Termination Techniques May Increase VR3 Voltage Regulator Reliability {1410} 2003/10/01
SENSOR GP

Engine Speed Sensor 3500 Engines for Caterpillar Built Generator Sets
Engine Oil Pressure Sensor 3500 Engines for Caterpillar Built Generator Sets
Coolant Level Sensor 3500 Engines for Caterpillar Built Generator Sets
Engine Coolant Temperature Sensor 3500 Engines for Caterpillar Built Generator Sets
Engine Oil Temperature Sensor 3500 Engines for Caterpillar Built Generator Sets

Correction to Troubleshooting , "GSC CID 0190 - FMI 02" {1907} 2002/07/01

Speed Sensor - Clean/Inspect 3500 Generator Sets
SOLENOID GP

Starting Solenoid 3500 Engines for Caterpillar Built Generator Sets
STARTING AID GP
Ether Control System 3500 Engines for Caterpillar Built Generator Sets
STARTING MOTOR GP

Air Starting Motor 3500 Engines for Caterpillar Built Generator Sets
Air Starting Motor Pressure Regulating Valve 3500 Engines for Caterpillar Built Generator Sets

Starting Motor 3500 Engines for Caterpillar Built Generator Sets

Pinion Clearance Adjustment 3500 Engines for Caterpillar Built Generator Sets

Air Tank Moisture and Sediment - Drain 3500 Generator Sets
SWITCH GP

Coolant Temperature Switch 3500 Engines for Caterpillar Built Generator Sets
Prelube Pressure Switch 3500 Engines for Caterpillar Built Generator Sets

Magnetic Switch 3500 Engines for Caterpillar Built Generator Sets

Improved Procedure for Verifying the Operation of the Battery Disconnect System. {1411} 2009/05/04
TOOLS

2002A Service Pack 1 for Caterpillar Electronic Technician (Cat ET) is now available {0785} 2002/08/01
VALVE GP
A New Screen is Used in the 1L-2073 Pressure Reducing Valve {1462} 2004/07/01
WIRING GP

Coolant Temperature Switch 3500 Engines for Caterpillar Built Generator Sets

New Ferrite Bead and Relay Harness Is Now Available For Certain Generator Sets Equipped With PL421 {4450, 7606} 2013/11/04

Cross-Reference for Electrical Connectors{7553} Cross-Reference for Electrical Connectors{7553}
Grounding Design Guide for Electric Power Generation Products{4450, 4459} Grounding Design Guide for Electric Power Generation Products{4450, 4459}
CONNECTION GP

Stator Lead - Check 3500 Generator Sets
HEATER GP
Jacket Water Heater - Check 3500 Generator Sets

Replacing the Convection Jacket Water Heaters with a Recirculating Jacket Water Heater on 3500 Engines{1383} Replacing the Convection Jacket Water Heaters with a Recirculating Jacket Water Heater on 3500 Engines{1383}

7E6248 Jacket Water Heater Group 7E6248 Jacket Water Heater Group
ELECTRONICS GP-COMMUNICATION

Troubleshooting SIM Cards On Product Links 522 and 523 For All Generator Sets {7606} 2014/05/23
ELECTRONICS GP-GENERATOR SET

Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490} Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490}
ENGINE ARRANGEMENT
ENGINE AR

Engine Design 3500 Engines for Caterpillar Built Generator Sets

Engine Rotation 3500 Engines for Caterpillar Built Generator Sets

Caterpillar's Position On The Use Of Biodiesel Fuel In Caterpillar Engines {1000} 2002/02/01
Parts Manuals For The Following Products Are Now Provided On A CD-ROM {7000, 7002} 2002/02/01
WEB Sites Are Available On The Internet For Products That Are Manufactured At The Large Engine Center {1000} 2002/03/01
A List Of Contacts For Caterpillar Product Support Is Available {1000, 4450, 7000} 2002/04/01
Responsibilities for Emission Certified Engines {1000} 2005/10/03
A New Knowledge Network Community is Active {1000, 1000, 1000} 2008/06/16
How Is Service Information Accessed / Used {1000} 2009/04/27
Make Sure that the Generator Set Is Stored Properly {1021, 1404, 7002} 2009/06/01
Proper Storage Procedures for Commercial Engines {0355, 1000} 2009/12/03

Welding on Engines with Electronic Controls 3500 Generator Sets

Procedure for Cleaning an Engine that is Saturated with Water{1000} Procedure for Cleaning an Engine that is Saturated with Water{1000}

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562} HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
MISCELLANEOUS INFORMATION

Insulation on Exhaust Components {1000} 2006/03/06

Emissions Warranty Information 3500 Generator Sets
Sound Information 3500 Generator Sets
Declaration of Conformity 3500 Generator Sets
TOOLS

Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685} Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685}
FUEL SYSTEM
CONTROL GP-FUEL

Fuel Control Linkage - Check/Lubricate 3500 Generator Sets
CONTROL GP-FUEL INJECTION

Fuel Injection Control Linkage 3500 Engines for Caterpillar Built Generator Sets

Fuel Injection Control Linkage 3500 Engines for Caterpillar Built Generator Sets

Fuel Setting 3500 Engines for Caterpillar Built Generator Sets

Fuel Injection Control Linkage 3500 GENERATOR SET ENGINES

A Stronger Lever Assembly Is Used In The Fuel Injection Control Groups {1298} 2002/06/01
FILTER GP-FUEL

Fuel Filter (Primary) 3500 Engines for Caterpillar Built Generator Sets
Fuel Filter Base 3500 Engines for Caterpillar Built Generator Sets

Fuel Filter Base 3500 GENERATOR SET ENGINES

Fuel System Primary Filter - Clean/Inspect/Replace 3500 Generator Sets
Fuel System Secondary Filter - Replace 3500 Generator Sets
FUEL SYSTEM GP

Fuel Inlet Screens are Removed from Remanufactured Fuel Injectors {1250, 1252} 2003/11/01
GOVERNOR GP

Governor Linkage 3500 Engines for Caterpillar Built Generator Sets
Governor Drive 3500 Engines for Caterpillar Built Generator Sets

Governor Actuator 3500 GENERATOR SET ENGINES
Governor Actuator Drive 3500 GENERATOR SET ENGINES
Governor Fastener Group 3500 GENERATOR SET ENGINES
LINES GP-FUEL

SOLAS Requirement for Screening Fuel and Oil Line Connections on Marine Engines {1274, 1307} 2003/06/01
A New Fuel Shield is Available {1252} 2005/03/28
Use Care During Disassembly of the Fuel Manifolds {1252, 1274} 2007/10/22
Anti-Splash Tape is Available for Use with Current Fuel Line Shield Groups for 3500 Engines {1067, 1252} 2013/02/01
LINES GP-FUEL INJECTION

Fuel Pressure Regulator 3500 Engines for Caterpillar Built Generator Sets
Fuel Pressure Regulator 3500 Engines for Caterpillar Built Generator Sets

Fuel Injectors 3500 GENERATOR SET ENGINES
PUMP GP-FUEL INJECTION

Fuel Injector 3500 Engines for Caterpillar Built Generator Sets
Fuel Injection Cycle 3500 Engines for Caterpillar Built Generator Sets

Fuel Injector Timing 3500 Engines for Caterpillar Built Generator Sets
Fuel Injector Synchronization 3500 Engines for Caterpillar Built Generator Sets
Checking Engine Cylinders 3500 Engines for Caterpillar Built Generator Sets

New Sequence for Adjusting the Fuel Injectors {1290, 1290} 2006/01/02

Fuel Injector - Inspect/Adjust 3500 Generator Sets
PUMP GP-FUEL TRANSFER

Fuel Transfer Pump 3500 Engines for Caterpillar Built Generator Sets

Fuel Transfer Pump 3500 Engines for Caterpillar Built Generator Sets

Fuel Transfer Pump 3500 GENERATOR SET ENGINES

A New Fuel Transfer Pump Group Is Used {1256} 2002/11/01
A New Fuel Transfer Pump is Used {1256} 2004/10/01
New Fuel Transfer Pump {1256} 2005/09/26
SHUTOFF GP

Manual Shutoff 3500 GENERATOR SET ENGINES
TANK GP-FUEL

Fuel Tank Water and Sediment - Drain 3500 Generator Sets
TOOLS

9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706} 9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706}
GENERATORS
CONNECTION GP

Lead Connections SR4B Generators

Leads - Connect SR4B Generators
GENERATOR GP

Generator Operation SR4B Generators
General Information SR4B Generators
Component Descriptions SR4B Generators
Glossary SR4B Generators

General Information SR4B Generators
Troubleshooting SR4B Generators
Generator Set - Test SR4B Generators
Varistor - Test SR4B Generators
Rotating Rectifier - Test SR4B Generators
Winding - Test SR4B Generators
Resistor - Test SR4B Generators
Exciter Field - Flash SR4B Generators
Generator - Dry SR4B Generators
Insulation - Test SR4B Generators

Bearing - Remove and Install SR4B Generators
Rotor - Remove and Install SR4B Generators
Generator - Align SR4B Generators
Generator - Install SR4B Generators
Generator - Remove SR4B Generators
Exciter - Remove and Install SR4B Generators

Proper Application and Operation of Generator Set Will Increase Varistor Life and Will Minimize Generator Set Repair Costs and Down Time {4466} 2003/10/01
New Rectifiers Are Now Available {4465, 4472} 2006/12/18

Bearing (Spherical Roller) - Lubricate 3500 Generator Sets
Insulation - Test 3500 Generator Sets
Stator Winding Temperature - Measure/Record 3500 Generator Sets
Bearing Temperature - Measure/Record 3500 Generator Sets
Rotating Rectifier - Test 3500 Generator Sets
Varistor - Test 3500 Generator Sets
Winding - Test 3500 Generator Sets
Bearing (Ball) - Lubricate - Generator 3500 Generator Sets
Bearing - Inspect - Generator 3500 Generator Sets
Rotating Rectifier - Check 3500 Generator Sets

Winding Insulation Maintenance and Cleaning and Drying of the Generators{4450} Winding Insulation Maintenance and Cleaning and Drying of the Generators{4450}
Generator Bearing Service{4457} Generator Bearing Service{4457}

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 110-4422 AND 110-4424 RECTIFIERS, 4P-6009 VARISTORS, AND ASSOCIATED HEAT SINK ASSEMBLIES FROM DEALER INVENTORY PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 110-4422 AND 110-4424 RECTIFIERS, 4P-6009 VARISTORS, AND ASSOCIATED HEAT SINK ASSEMBLIES FROM DEALER INVENTORY

Reported Failures Of 110-4422 Rectifiers And 110-4424 Rectifiers On 3500-Series Generator Sets Reported Failures Of 110-4422 Rectifiers And 110-4424 Rectifiers On 3500-Series Generator Sets
REGULATOR GP-VOLTAGE

VR3 Voltage Regulator Initial Adjustment {4467} 2003/12/01

Voltage Regulator Options 3500 Generator Sets
Voltage Regulators 3500 Generator Sets
TOOLS

Service Tools SR4B Generators
LUBRICATION SYSTEM
BREATHER GP

Crankcase Breather 3500 Engines for Caterpillar Built Generator Sets

A New High-Temperature Tee Hose Is Available for Crankcase Breathers on 3500, G3500, 3600, G3600, and C280 Engines {1317} 2013/08/21

Engine Crankcase Breather - Clean 3500 Generator Sets
FILTER GP-ENGINE OIL

Engine Oil Filter 3500 Engines for Caterpillar Built Generator Sets
Engine Oil Filter Base 3500 Engines for Caterpillar Built Generator Sets

A New Oil Filter Housing Assembly Is Used In The Oil Filter Groups {1306} 2002/06/01
Use The 2P-4005 Engine Oil Filter Assembly If The Engine Is Equipped With Spin-on Oil Filters {1308} 2002/06/01
An Improved Spin-On Oil Filter Is Now Available {1306, 1308} 2003/07/01
Install the Spin-On Engine Oil Filter Properly {1308} 2003/09/01
Improved Spin-On Engine Oil Filters are Used {1308} 2005/08/15

Engine Oil and Filter - Change 3500 Generator Sets
LINES GP-ENGINE OIL

Oil Sequence Valves 3500 GENERATOR SET ENGINES

Removing the 2W-1055 Elbow {1307} Removing the 2W-1055 Elbow {1307}
PRELUBRICATION GP-ENGINE

Air Prelube Pump Lubricator Bowl - Clean 3500 Generator Sets
Air Prelube Pump Lubricator Oil Level - Check 3500 Generator Sets
PUMP GP-ENGINE OIL

Engine Oil Pump 3500 Engines for Caterpillar Built Generator Sets
Engine Oil Pump 3500 Engines for Caterpillar Built Generator Sets

Oil Pump 3500 GENERATOR SET ENGINES

Oversized Bearings are Available for Reconditioning of Remanufactured Engine Oil Pumps and Scavenge Oil Pumps {1304, 1312} 2003/09/01
New Bearings for the Engine Oil Pump are Available {1304} 2005/01/17

Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315} Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315}
Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304} Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304}
PUMP GP-PRELUBRICATION

Prelube Pump - Inspect 3500 Generator Sets
PUMP GP-SCAVENGE

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK
REGULATOR GP-OIL LEVEL

The Routing Has Been Changed For The New Vent Line In The Oil Level Regulator Groups {1334} 2002/08/01
VALVE GP-FLUID SAMPLING

Engine Oil Sample - Obtain 3500 Generator Sets
OPERATOR STATION
PANEL GP
Electronic Modular Control Panel II+ (EMCP II+) 3500 Generator Sets
Electronic Modular Control Panel 3 (EMCP 3) 3500 Generator Sets
TACHOMETER GP

New Electronic Tachometers Have Different Connection To Wiring Harness {7462} 2001/08/01
ALARM GP

Annunciator Panel - Inspect 3500 Generator Sets
SERVICE EQUIPMENT AND SUPPLIES
CHARTS & FILMS

Installation of the 225-4256 Film {7405, 7557} Installation of the 225-4256 Film {7405, 7557}
HARDWARE & SEALANTS

Inspection of Steel Braided Hoses with Reusable Connectors {7553, 7554} 2008/01/21
LITERATURE GP
The Current Special Publication, PECP9067, "One Safe Source" Is Now Available Through The Internet {0374} 2002/05/01
The Contents Of The Service Manuals For All Commercial Engines Is Available On The Caterpillar Intranet {1000} 2002/12/01

Caterpillar Service Welding Guide{0599, 0677, 0678, 0679} Caterpillar Service Welding Guide{0599, 0677, 0678, 0679}

Contents for Thermal Spray Reference Manual{0374, 0679} Contents for Thermal Spray Reference Manual{0374, 0679}
LUBRICANTS & FLUIDS

A Dye is Now Added to the Engine Oil at the Factory {1348} 2007/06/04

Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645} Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645}
PARTS STOCK, ORDERING & RETURN

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 352-6061 LINER SEALS FOR 3500 ENGINES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 352-6061 LINER SEALS FOR 3500 ENGINES FROM DEALER PARTS STOCK
REBUILD & SALVAGE

Fundamentals of Arc Spray for Reconditioning Components{0679} Fundamentals of Arc Spray for Reconditioning Components{0679}
TOOLS

Hoses and Clamps - Inspect/Replace 3500 Generator Sets
Tools 3500 Generator Sets
WARRANTY

Provide Proper Documentation of Returned Parts within the Warranty Claim {1000} 2004/05/01





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2007 CAT 3508C USD $35,000 
2015 CAT 3508C USD $140,000 
2015 CAT 3508C USD $140,000 
2015 CAT 3508C USD $140,000 
2014 CAT 3508C USD $119,000 
2009 CAT 3508C USD $195,000 

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