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POWER MODULE
PM3412 POWER MODULE 5FL

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AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP

Aftercooler 3412C Generator Set Engines
AIR CLEANER GP

Engine Air Cleaner Service Indicator - Inspect - If Equipped PM3412C Power Modules
Engine Air Precleaner - Clean PM3412C Power Modules
Engine Air Cleaner Element (Single Element) - Inspect/Replace PM3412C Power Modules
Engine Air Cleaner Element (Dual Element) - Clean/Replace PM3412C Power Modules
EXHAUST GP

Procedure to Handle and Ship Diesel Particulate Filters (DPF) and Catalytic Converter Mufflers (CCM){1091, 1091} Procedure to Handle and Ship Diesel Particulate Filters (DPF) and Catalytic Converter Mufflers (CCM){1091, 1091}
LINES GP-AIR

Standard Torque for Worm Drive Band Hose Clamps PM3412C Power Modules
Hose Clamps PM3412C Power Modules
Air Inlet and Exhaust Lines - Twin Turbocharger Configuration 3412C Generator Set Engines

An Improved Exhaust Gasket Is Available {1071, 7555} 2006/10/16
MANIFOLD GP-EXHAUST

Use 165-4638 Guide To Install Exhaust Manifold {1059,0701,0702} 1999/08/30
MISCELLANEOUS INFORMATION

Hoses and Clamps - Inspect/Replace PM3412C Power Modules
SHUTOFF GP-AIR
Air Shutoff PM3412C Power Modules
TURBOCHARGER GP

Turbocharger Oil Lines - Twin Turbocharger Configuration 3412C Generator Set Engines
Turbocharger 3412C Generator Set Engines

Troubleshooting the Wastegate Canister {1052, 1057} 2009/01/26

New Gaskets for the Turbocharger Oil Lines are Now Used {1052, 1307} 2005/07/04

Turbocharger - Inspect PM3412C Power Modules

Installation Instructions for Turbochargers{1052} Installation Instructions for Turbochargers{1052}

REMANUFACTURED TURBOCHARGERS FOR 3412 INDUSTRIAL AND MARINE ENGINES AND VARIOUS 3412 EQUIPPED MACHINES REMANUFACTURED TURBOCHARGERS FOR 3412 INDUSTRIAL AND MARINE ENGINES AND VARIOUS 3412 EQUIPPED MACHINES
BASIC ENGINE
BELT TIGHTENER GP

Belt Tension Chart 3412C Generator Set Engines
CAMSHAFT GP
Camshaft 3412C Generator Set Engines
Camshaft Bearings 3412C Generator Set Engines
CRANKSHAFT GP
Crankshaft 3412C Generator Set Engines
Main Bearing Journal 3412C Generator Set Engines
Connecting Rod Bearing Journal 3412C Generator Set Engines

Wider Crankshaft Gear Used {1204} 1999/09/13

Wider Crankshaft Gear Used{1204} 1999/09/01
New Front Crankshaft Seals and New Rear Crankshaft Seals are Now in Production {1160, 1161} 2003/05/01
Use Reuse and Salvage Guidelines for Measurements of Crankshafts which Includes the Crankshaft of the Remanufactured Engine with the Serial Number Prefix 1WW {1202} 2006/10/09
A New Type of Main Bearing is Available {1202, 1203} 2008/09/29

Special Handling Information And Installation Instructions For Crankshaft Seal Groups That Have Hydrodynamic Grooves In The Sealing Lip{1160, 1161} Special Handling Information And Installation Instructions For Crankshaft Seal Groups That Have Hydrodynamic Grooves In The Sealing Lip{1160, 1161}

NEW CRANKSHAFT SEALS FOR THE FRONT AND FOR THE REAR ARE NOW IN PRODUCTION BUT ARE NOT AVAILIBLE TO BE OREDERD AT THIS TIME NEW CRANKSHAFT SEALS FOR THE FRONT AND FOR THE REAR ARE NOW IN PRODUCTION BUT ARE NOT AVAILIBLE TO BE OREDERD AT THIS TIME
CYLINDER BLOCK GP

Fuel Injection Lines 3412C Generator Set Engines
Cylinder Block 3412C Generator Set Engines
Cylinder Liner 3412C Generator Set Engines

The Cylinder Liners Have a New Appearance {1216} 2005/03/01

Installation Instructions For The 160-9874 Gasket Kit {1213, 7555} Installation Instructions For The 160-9874 Gasket Kit {1213, 7555}

Liner Flange Breakage Liner Flange Breakage
CYLINDER HEAD GP

Cylinder Head 3412C Generator Set Engines
Cylinder Head Valves 3412C Generator Set Engines

Clearly Mark all of the Cracks on the Cylinder Head Including Remanufactured Engines with Serial Number Prefixes 1WW, BFF, DLA, BFD, BKY, BLR, ECP, BGE, BKS, BLJ, B1A, BNF and 2MZ {1101, 7754} 2006/04/10
Improved Cylinder Head Assemblies Are Available through Cat Reman for Certain Commercial Engines {1100} 2012/05/09
A New Water Seal Assembly Is Now Used on All 3408, 3412, C27 and C32 Commercial Engines {1100, 7555} 2013/05/13

Engine Valve Rotators - Inspect PM3412C Power Modules
Engine Valve Lash - Inspect/Adjust PM3412C Power Modules

Correct Machining Of The 130-9004 Intake Valve Seat Insert Correct Machining Of The 130-9004 Intake Valve Seat Insert

CAT REMAN ANNOUNCES ADDITIONAL CYLINDER HEAD RELEASES FOR MINING AND OTHER APPLICATIONS CAT REMAN ANNOUNCES ADDITIONAL CYLINDER HEAD RELEASES FOR MINING AND OTHER APPLICATIONS
DAMPER GP

Vibration Damper and Pulley 3412C Generator Set Engines

Crankshaft Vibration Damper - Inspect PM3412C Power Modules
DRIVE GP-FAN
Fan Drive Bearing - Lubricate PM3412C Power Modules
FLYWHEEL GP

Flywheel Housing 3412C Generator Set Engines
Flywheel 3412C Generator Set Engines

New Flywheel Housing Gasket For 3408 And 3412 Machine Engines {1152} 1999/08/02
New Flywheel Housing Gasket For 3408 And 3412 Machine Engines {1152} 1999/10/25
GEAR GP

Gear Group (Front) 3412C Generator Set Engines
HOUSING GP-FRONT
Housing (Front) 3412C Generator Set Engines
LIFTING GP-ENGINE

Engine Lifting PM3412C Power Modules
MISCELLANEOUS INFORMATION
Overhaul Considerations PM3412C Power Modules
MOUNTING GP-ALTERNATOR

Identification Of External Terminals On Alternators {1405,1406,1400} 1998/12/07
MOUNTING GP-ENGINE

Engine Mounts - Inspect PM3412C Power Modules
PISTON & ROD GP

Piston and Rings 3412C Generator Set Engines
Connecting Rod 3412C Generator Set Engines

A New Connecting Rod Bearing is Available for Certain Commercial Engines {1219, 1225} 2009/02/02
A New Connecting Rod Bearing is Available {1218, 1219, 1225} 2009/02/09
An Improved Top Piston Ring Is Now Used on Aluminum Pistons in Certain 3406, 3408, and 3412 Engines {1215} 2012/04/24

Connecting Rod Bearings Connecting Rod Bearings
SERPENTINE/V-BELTS

Alternator and Fan Belts - Inspect/Adjust/Replace PM3412C Power Modules
VALVE MECHANISM GP

Valve Rocker Arms, Lifters, and Bridges 3412C Generator Set Engines
Valve Rocker Arms, Lifters, and Bridges 3412C Generator Set Engines
Valve Mechanism Cover 3412C Generator Set Engines

New Tools Are Available To Help Find The Top Center Position For No. 1 Piston {1105} 2001/04/23

A New Guide Spring for the Camshaft Lifter is Now Used {1102} 2008/03/17

Blocked Oil Passages on the 3408, 3408C, G3408, 3412, 3412C, and G3412 Industrial and Commercial Engines Blocked Oil Passages on the 3408, 3408C, G3408, 3412, 3412C, and G3412 Industrial and Commercial Engines
Failures of the 305-6843 Guide Spring on Certain Engines{1102, 1121, 1123, 1209} Failures of the 305-6843 Guide Spring on Certain Engines{1102, 1121, 1123, 1209}
BRAKING SYSTEM
ACCUMULATOR GP

Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474} Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
COOLING SYSTEM
COOLANT CONDITIONER GP

Cooling System Supplemental Coolant Additive (SCA) - Test/Add PM3412C Power Modules
Cooling System Coolant Extender (ELC) - Add PM3412C Power Modules
Cooling System Coolant (DEAC) - Change PM3412C Power Modules
Cooling System Coolant (ELC) - Change PM3412C Power Modules
LINES GP-WATER

Water Temperature Regulator 3412C Generator Set Engines
PUMP GP-WATER
Water Pump 3412C Generator Set Engines

Water Pump - Inspect PM3412C Power Modules
RADIATOR GP
Radiator - Clean PM3412C Power Modules
Cooling System Coolant Level - Check PM3412C Power Modules
REGULATOR GP-TEMPERATURE
Cooling System Water Temperature Regulator - Replace PM3412C Power Modules
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING

Alternator and Regulator 3412C Generator Set Engines

MID 124 - CID 0168 - FMI 00 Machine Security System
MID 124 - CID 0168 - FMI 01 Machine Security System

Correction to Service Magazine, SEPD0544, "Repair Parts Available for Alternator R-Terminal" {1405} 2000/12/18
Correction to Service Magazine, SEPD0544, "Harness Repair of Alternator R-Terminal Connector" {1405} 2000/12/25

Recommendations for Battery Charging for Genset Usage {1401, 1406} 2008/06/30

Alternator - Inspect PM3412C Power Modules
BATTERY GP

New Procedure For Disconnecting The Battery Cables On Generator Sets {1401, 1402, 751B} 2009/10/23
Procedure for Improving Battery Life on Gensets {1401} 2011/02/24

Battery Electrolyte Level - Check PM3412C Power Modules
Battery or Battery Cable - Disconnect PM3412C Power Modules
Battery - Replace PM3412C Power Modules

Incorrect SENS Battery Chargers Installed on Griffin-Packaged 3306, 3406, 3412, 3456, G3406 and G3412 Engine Generator Sets{1401} Incorrect SENS Battery Chargers Installed on Griffin-Packaged 3306, 3406, 3412, 3456, G3406 and G3412 Engine Generator Sets{1401}
CIRCUIT BREAKER GP

Obsolete Merlin Gerin CK and CM Frame Circuit Breaker Replacements Are Now Available {1420, 4461} 2013/05/28

Procedure for Replacing the Circuit Breaker Group on Certain Generator Sets{1420, 4461} Procedure for Replacing the Circuit Breaker Group on Certain Generator Sets{1420, 4461}
ELECTRONICS GP-ENGINE

Engine Rating Conditions PM3412C Power Modules
Engine Protective Devices - Check PM3412C Power Modules
Engine Shutoffs and Engine Alarms PM3412C Power Modules
Engine Rating Definitions PM3412C Power Modules
Gauges and Indicators PM3412C Power Modules
Overspeed PM3412C Power Modules
Customer Specified Parameters PM3412C Power Modules
Sensors and Electrical Components PM3412C Power Modules

Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control{1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610} Diagnostic Code Information for Caterpillar ® Electronic Control{1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
ELECTRONICS GP-MACHINE

Operation of Status Indicator Machine Security System
Protected Functions Machine Security System
Diagnostic Operation Machine Security System
Events Machine Security System
Service Operation Using Machine Security System Machine Security System
Key Information Machine Security System
Service Operation Using Service Tool Machine Security System
Electronic Control Module (ECM) Machine Security System
System Overview Machine Security System
Scheduled Access - "Security System Bypass Times" Machine Security System
General Information Machine Security System
Normal Operation Machine Security System
System Components Machine Security System
Cat Data Link Machine Security System

Glossary of Terms Machine Security System
Key - Program Machine Security System
System Disarm - Program - Security System Bypass Machine Security System
General Information Machine Security System
Electronic Control Module (ECM) - Replace Machine Security System
Software - Uninstall - "Immobilizer" Feature Machine Security System
Time - Set Machine Security System
Product Identification Number - Program Machine Security System
Electronic Control Module (ECM) - Flash Program Machine Security System
Factory Password - Obtain Machine Security System

Using Caterpillar Electronic Technician to Determine Diagnostic Codes Machine Security System
Lost Key Machine Security System
Diagnostic Code List Machine Security System
General Information Machine Security System
Engine Does Not Crank and Status Indicator Is Green Machine Security System
Engine Does Not Start and Status Indicator Is Continuously Red Machine Security System
MID 124 - CID 0248 - FMI 12 Machine Security System
MID 124 - CID 0817 - FMI 04 Machine Security System
MID 124 - CID 1391 - FMI 03 Machine Security System
MID 124 - CID 1391 - FMI 04 Machine Security System
MID 124 - CID 1392 - FMI 03 Machine Security System
MID 124 - CID 1392 - FMI 04 Machine Security System

New Software Released for Machine Security System (MSS) {7620} 2003/06/09
New Flash File Available For Machines Equipped With Machine Security System (MSS) {7620} 2004/09/06
Update to Daylight Savings Time in Machine Security System (MSS) {7631} 2007/02/26

A Basic Guide for Users of the Caterpillar Machine Security System (MSS){7631} A Basic Guide for Users of the Caterpillar Machine Security System (MSS){7631}

Bypass Schedule May Be Affected when Machine Security System (MSS) Automatically Adjusts to North American Daylight Savings Time Bypass Schedule May Be Affected when Machine Security System (MSS) Automatically Adjusts to North American Daylight Savings Time
Some configuration settings in the Machine Security System (MSS) may change when MSS software release 207-6258 is upgraded to MSS software release 220-6355 Some configuration settings in the Machine Security System (MSS) may change when MSS software release 207-6258 is upgraded to MSS software release 220-6355
Fleet/Key Configuration Issue Using Cat ET Version 2002B Fleet/Key Configuration Issue Using Cat ET Version 2002B
232-9737 Software Issues with MSS Standalone Time/Date Functions 232-9737 Software Issues with MSS Standalone Time/Date Functions
MAGNETIC PICKUP GP

Magnetic Pickup 3412C Generator Set Engines
REGULATOR GP-VOLTAGE

Proper Termination Techniques May Increase VR3 Voltage Regulator Reliability {1410} 2003/10/01
Improved Software for Caterpillar Digital Voltage Regulator (CDVR) Now Available {4467, 7620} 2013/08/21

Shock Hazard for the VR-6 and K65-12B Voltage Regulators Shock Hazard for the VR-6 and K65-12B Voltage Regulators
VR6 Or K65-12B Voltage Regulators Require An External Jumper Wire When Used With A Permanent Magnet Generator{4467} VR6 Or K65-12B Voltage Regulators Require An External Jumper Wire When Used With A Permanent Magnet Generator{4467}
Requirements for Troubleshooting and Replacing a Caterpillar Digital Voltage Regulator CDVR{4467} Requirements for Troubleshooting and Replacing a Caterpillar Digital Voltage Regulator CDVR{4467}
SENSOR GP

Engine Oil Pressure Sensor 3412C Generator Set Engines
Fuel Pressure Sensor 3412C Generator Set Engines
Coolant Level Sensor 3412C Generator Set Engines

New Coolant Level Sensor Available {7422} 2001/02/01
Coolant Sensor Installation Service Notes {5574} 2008/07/07

Magnetic Pickups - Clean/Inspect PM3412C Power Modules
SHUTOFF GP

Fuel Shutoff Solenoid 3412C Generator Set Engines

Fuel Shutoff PM3412C Power Modules
STARTING MOTOR GP

Introduction DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Delco Remy DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES

Electric Starting Motor 3412C Generator Set Engines
Electric Starting Motor 3412C Generator Set Engines
Starting Motor 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Starting Motor - Delco 50-MT

General Information 37-MT, 41-MT, and 42-MT Series Starting Motors
Component Description 37-MT, 41-MT, and 42-MT Series Starting Motors
Normal Operation 37-MT, 41-MT, and 42-MT Series Starting Motors
Component Description Starting Motor - Delco 50-MT
General Information Starting Motor - Delco 50-MT
Normal Operation Starting Motor - Delco 50-MT

No Load - Test 37-MT, 41-MT, and 42-MT Series Starting Motors
Brush and Brush Holder - Check 37-MT, 41-MT, and 42-MT Series Starting Motors
Pinion Clearance - Adjust 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Solenoid - Test 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Solenoid - Test Starting Motor - Delco 50-MT
Field Winding - Test Starting Motor - Delco 50-MT
Armature - Test Starting Motor - Delco 50-MT
Brush and Brush Holder - Check Starting Motor - Delco 50-MT
Pinion Drive - Check Starting Motor - Delco 50-MT
No Load - Test Starting Motor - Delco 50-MT
Pinion Clearance - Adjust Starting Motor - Delco 50-MT

Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Does Not Turn or Turns Slowly 37-MT, 41-MT, and 42-MT Series Starting Motors
General Information 37-MT, 41-MT, and 42-MT Series Starting Motors
General Information Starting Motor - Delco 50-MT
Pinion Does Not Engage Ring Gear Starting Motor - Delco 50-MT
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear Starting Motor - Delco 50-MT
Starting Motor Continues to Operate after Start Switch Has Been Released Starting Motor - Delco 50-MT
Pinion Continues to Engage after Engine Starts Starting Motor - Delco 50-MT
Starting Motor Does Not Turn or Turns Slowly Starting Motor - Delco 50-MT

Starting Motor - Disassemble - 37-MT and 41-MT 37-MT, 41-MT, and 42-MT Series Starting Motors
General Information 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 37-MT and 41-MT 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Disassemble - 42-MT 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 42-MT 37-MT, 41-MT, and 42-MT Series Starting Motors
General Information Starting Motor - Delco 50-MT
Starting Motor - Disassemble Starting Motor - Delco 50-MT
Starting Motor - Assemble Starting Motor - Delco 50-MT

Starting Motor - Inspect PM3412C Power Modules
SWITCH GP

Disconnect Switch 3412C Generator Set Engines
Magnetic Switch 3412C Generator Set Engines

Improved Procedure for Verifying the Operation of the Battery Disconnect System. {1411} 2009/05/04
TOOLS

Service Tools 37-MT, 41-MT, and 42-MT Series Starting Motors
Service Tools Machine Security System
Service Tools Starting Motor - Delco 50-MT

Diagnostic Cables and Harnesses Are Available {0785} 2000/12/25
WIRING GP

System Schematic Machine Security System
Electrical Connector - Inspect Machine Security System

Electrical Component and Connector Locations Machine Security System

Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408} 2000/06/26
Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553} 2000/10/09

Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408} 2000/07/01
New Ferrite Bead and Relay Harness Is Now Available For Certain Generator Sets Equipped With PL421 {4450, 7606} 2013/11/04

Proper Grounding for the 161-0797 Governor Control As {1264, 1408} Proper Grounding for the 161-0797 Governor Control As {1264, 1408}
Grounding Design Guide for Electric Power Generation Products{4450, 4459} Grounding Design Guide for Electric Power Generation Products{4450, 4459}

BRIDGE RECTIFIER TEST BRIDGE RECTIFIER TEST
CONNECTION GP

Stator Lead - Check SR4 and SR4B Generators and Control Panels
HEATER GP

7E6248 Jacket Water Heater Group 7E6248 Jacket Water Heater Group
ELECTRONICS GP-COMMUNICATION

New Version of Product Link Available {7602} 2001/08/27

Troubleshooting SIM Cards On Product Links 522 and 523 For All Generator Sets {7606} 2014/05/23

Installation Instructions For Product Link 101 Inline Timer{7602} Installation Instructions For Product Link 101 Inline Timer{7602}

PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE
ELECTRONICS GP-GENERATOR SET

Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490} Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490}
ENGINE ARRANGEMENT
ENGINE AR

Engine Design 3412C Generator Set Engines

A New Screen In The TMI System Provides The Status Of Emission Certification Of Engines {1000} 2000/12/25

Parts Manuals For The Following Products Are Now Provided On A CD-ROM {7000, 7002} 2002/02/01
How Is Service Information Accessed / Used {1000} 2009/04/27
Proper Storage Procedures for Commercial Engines {0355, 1000} 2009/12/03
MISCELLANEOUS INFORMATION

Maintenance Log PM3412C Power Modules
Ordering Replacement Parts PM3412C Power Modules
Customer Assistance PM3412C Power Modules
Maintenance Records PM3412C Power Modules
Additional Reference Material PM3412C Power Modules
Walk-Around Inspection PM3412C Power Modules
Reference Material PM3412C Power Modules
FUEL SYSTEM
CONTROL GP-FUEL
Fuel Control Linkage - Check/Lubricate PM3412C Power Modules
CONTROL GP-GOVERNOR

Improved Wiring Schematics for the Governor Control {1264, 7566} 2007/02/26
FILTER GP-FUEL

Fuel Filter Base 3412C Generator Set Engines

New Caterpillar High Efficiency Fuel Filters With STAY CLEAN VALVES&reg; Replace All Standard Fuel Filters In February Of 1999 {1261} 1999/04/12

Fuel System Primary Filter - Clean/Replace PM3412C Power Modules
Fuel System Secondary Filter - Replace PM3412C Power Modules
FUEL SYSTEM GP

Use 154-8100 Fuel System Arrangement And 154-8101 Fuel System Group To Measure Engine Fuel Flow{1250,0782} 1999/06/01

Fuel Transfer System for Power Modules {1256} 2003/10/01
GOVERNOR GP

3400 V - Block Cleaniness at Gov'n Oil Supply Line 3400 V - Block Cleaniness at Gov'n Oil Supply Line
LINES GP-FUEL

Fuel Injection Nozzles and Adapters 3412C Generator Set Engines

Fuel Injection Nozzles - Test/Exchange PM3412C Power Modules

Installation of New Hose Assembly for Unit Injector Hydraulic Pump{1274, 1307, 1714} Installation of New Hose Assembly for Unit Injector Hydraulic Pump{1274, 1307, 1714}
LINES GP-FUEL INJECTION

Reannouncing the Appearance Change to Cat Reman Direct Injection Fuel Nozzles for Certain Commercial Engines {1250, 1251, 1290, 1713} 2013/10/17
MISCELLANEOUS INFORMATION

Fuel System - Prime PM3412C Power Modules
PUMP GP-FUEL INJECTION

Fuel Injection Pump Housing 3412C Generator Set Engines
Fuel Injection Pump 3412C Generator Set Engines

Improved Manufacturing Processes Are Used for Remanufactured Fuel Injector Nozzles That Are Used in Certain Commercial Engines {1251, 1290} 2012/07/06
PUMP GP-FUEL PRIMING

PRODUCT SUPPORT PROGRAM FOR INSTALLING A HAND PRIMING FUEL PUMP ON CERTAIN C7, C9, C10, C11, C12, C13, C15, C16, C18, C30, C32, E90 3126, 3176, 3196, 3456, 3406, G3406, 3408 AND 3412 ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING A HAND PRIMING FUEL PUMP ON CERTAIN C7, C9, C10, C11, C12, C13, C15, C16, C18, C30, C32, E90 3126, 3176, 3196, 3456, 3406, G3406, 3408 AND 3412 ENGINES

Faulty Fuel Priming Pumps on Various Engines Faulty Fuel Priming Pumps on Various Engines
PUMP GP-FUEL TRANSFER

Fuel Transfer Pump 3412C Generator Set Engines

Pressure Requirements for the Fuel Transfer System{1256} Pressure Requirements for the Fuel Transfer System{1256}
SEPARATOR GP-WATER

Fuel Tank Water and Sediment - Drain PM3412C Power Modules
TOOLS

9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706} 9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706}
GENERATORS
GENERATOR GP

New Lockwasher Will Improve Varistor Reliability {4466} 2004/12/01

Stator Winding Temperature - Measure/Record SR4 and SR4B Generators and Control Panels
Bearing - Lubricate SR4 and SR4B Generators and Control Panels
Insulation - Test SR4 and SR4B Generators and Control Panels
Bearing Temperature - Measure/Record SR4 and SR4B Generators and Control Panels
Bearing - Inspect SR4 and SR4B Generators and Control Panels
Rotating Rectifier - Check SR4 and SR4B Generators and Control Panels
Rotating Rectifier - Test SR4 and SR4B Generators and Control Panels
Varistor - Test SR4 and SR4B Generators and Control Panels
Winding - Test SR4 and SR4B Generators and Control Panels

Winding Insulation Maintenance and Cleaning and Drying of the Generators{4450} Winding Insulation Maintenance and Cleaning and Drying of the Generators{4450}
Generator Bearing Service{4457} Generator Bearing Service{4457}
REGULATOR GP-VOLTAGE

Dimensions Digital Voltage Regulator
Electrical Digital Voltage Regulator
Electrical Cat® Digital Voltage Regulator
Dimensions Cat® Digital Voltage Regulator

Customer Options Digital Voltage Regulator
Display and Keypad Digital Voltage Regulator
Fault Classifications Digital Voltage Regulator
Fault Codes Digital Voltage Regulator
General Information Digital Voltage Regulator
Loading and Stopping Profile Digital Voltage Regulator
Parameters Digital Voltage Regulator
Remote Communication Digital Voltage Regulator
Startup Profile Function Digital Voltage Regulator
KVAR Regulation Digital Voltage Regulator
Power Factor Regulation Digital Voltage Regulator
Voltage Regulation Digital Voltage Regulator
Line Loss Compensation Digital Voltage Regulator
Reactive Voltage Droop Digital Voltage Regulator
Cross Current Compensation Digital Voltage Regulator
General Information Cat® Digital Voltage Regulator
Startup Profile Function Cat® Digital Voltage Regulator
Loading and Stopping Profile Cat® Digital Voltage Regulator
Voltage Regulation Cat® Digital Voltage Regulator
Line Loss Compensation Cat® Digital Voltage Regulator
Reactive Voltage Droop Cat® Digital Voltage Regulator
Cross Current Compensation Cat® Digital Voltage Regulator
KVAR Regulation Cat® Digital Voltage Regulator
Power Factor Regulation Cat® Digital Voltage Regulator
Parameters Cat® Digital Voltage Regulator
Remote Communication Cat® Digital Voltage Regulator
Group Support Level Cat® Digital Voltage Regulator

Fault Handling for Earlier Digital Voltage Regulators Digital Voltage Regulator
Fault Handling Digital Voltage Regulator
General Information Digital Voltage Regulator
Parameter Viewing and Configuring Procedure Digital Voltage Regulator
Service Tools Digital Voltage Regulator
Startup Procedure Cat® Digital Voltage Regulator
High Voltage - Troubleshoot Digital Voltage Regulator
Improper PF Regulation or KVAR Regulation - Troubleshoot Digital Voltage Regulator
Inaccurate Display - Troubleshoot Digital Voltage Regulator
Loss of Frequency Shutdown - Troubleshoot Digital Voltage Regulator
Low Voltage - Troubleshoot Digital Voltage Regulator
No Voltage - Troubleshoot Digital Voltage Regulator
Reverse VAR Condition - Troubleshoot Digital Voltage Regulator
Unstable Voltage - Troubleshoot Digital Voltage Regulator
Watchdog Alarm - Troubleshoot Digital Voltage Regulator
Troubleshooting Digital Voltage Regulator
Wiring Diagrams Digital Voltage Regulator
Instantaneous Trip Shutdown - Troubleshoot Digital Voltage Regulator
General Information Cat® Digital Voltage Regulator
Wiring Diagrams Cat® Digital Voltage Regulator
Troubleshooting Cat® Digital Voltage Regulator
No Voltage - Troubleshoot Cat® Digital Voltage Regulator
Low Voltage - Troubleshoot Cat® Digital Voltage Regulator
High Voltage - Troubleshoot Cat® Digital Voltage Regulator
Unstable Voltage - Troubleshoot Cat® Digital Voltage Regulator
No Voltage Droop - Troubleshoot Cat® Digital Voltage Regulator
No Line Loss Compensation - Troubleshoot Cat® Digital Voltage Regulator
Poor Voltage Regulation - Troubleshoot Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar Electronic Technician) Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar PC Software) Cat® Digital Voltage Regulator
Gain Setting - Adjust Cat® Digital Voltage Regulator
Reverse VAR Condition - Troubleshoot Cat® Digital Voltage Regulator
Generator Overcurrent - Troubleshoot Cat® Digital Voltage Regulator
Startup Procedure Digital Voltage Regulator
Earlier CDVR Dissimilarities Cat® Digital Voltage Regulator

VR3 Voltage Regulator Initial Adjustment {4467} 2003/12/01
Caterpillar Digital Voltage Regulator (CDVR) Is Now Being Used {4467} 2004/03/01
New Voltage Regulator for Switchgear Is Now Used {1410} 2004/11/01
Voltage Regulators Have Been Improved {4467} 2007/11/26
A Conversion Kit is Now Available to Convert a Digital Voltage Regulator (DVR) to a Caterpillar Digital Voltage Regulator (CDVR) {4467} 2008/09/29

Voltage Regulators SR4 and SR4B Generators and Control Panels
Voltage Regulator Options SR4 and SR4B Generators and Control Panels

Installation Procedures for the 259-4020 Voltage Regulator Assembly (for use with Caterpillar Power Modules Equipped with Legacy Switchgear that Utilize the 131-5374 Annunciator Module Control Group ){4467} Installation Procedures for the 259-4020 Voltage Regulator Assembly (for use with Caterpillar Power Modules Equipped with Legacy Switchgear that Utilize the 131-5374 Annunciator Module Control Group ){4467}
Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467} Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467}

Loose Connections on Voltage Regulators Can Lead to Above Normal Voltage Output and Regulator Failure Loose Connections on Voltage Regulators Can Lead to Above Normal Voltage Output and Regulator Failure
Certain VR6 and K65-12B Voltage Regulators May Cause Generator Output Voltage to Increase Suddenly and Unexpectedly{4467} Certain VR6 and K65-12B Voltage Regulators May Cause Generator Output Voltage to Increase Suddenly and Unexpectedly{4467}
TOOLS

Tools SR4 and SR4B Generators and Control Panels
HYDRAULIC SYSTEM
LINES GP

New Protective Caps For Hose Clamps Are Now Available {5057} 2001/11/19
LUBRICATION SYSTEM
BREATHER GP

Crankcase Breather 3412C Generator Set Engines

Engine Crankcase Breather - Clean PM3412C Power Modules
FILTER GP-ENGINE OIL

Engine Oil Filter Base 3412C Generator Set Engines

Engine Oil and Filter - Change PM3412C Power Modules

The 2P4005 Lube Filter Needs To Be Removed From Dealer Inventory The 2P4005 Lube Filter Needs To Be Removed From Dealer Inventory
GAUGE GP-OIL LEVEL (DIPSTICK)

Engine Oil Level - Check PM3412C Power Modules
PUMP GP-ENGINE OIL

Engine Oil Pump 3412C Generator Set Engines

Different Housings are Used on 3400 Remanufactured Engines {1304} 2007/04/09
VALVE GP-FLUID SAMPLING

Engine Oil Sample - Obtain PM3412C Power Modules
OPERATOR STATION
PANEL GP

Electrostatic Discharge Awareness INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 1 - General Information INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 2 - Installation INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 3 - Setup and Calibration INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 4 - Theory Of Operation INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 5 - Troubleshooting INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix A. - LSM Control Specifications INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix B. - Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, &amp; Modules INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix C. - EMI Control in Electronic Governing Systems INSTALLATION AND OPERATION LOAD SHARING MODULE

Fuel Pressure Indicator 3412C Generator Set Engines

Service Manual Module, RENR2484, "Electronic Modular Control Panel II+ (EMCP II+)" is Now Available {4490} 2000/05/01
A New Pyrometer Is Available {7451, 7466} 2006/04/03
Revised Service Manual, RENR4911 , "Exhaust Temperature Scanner" {7451, 7466} 2006/04/03
Improved Troubleshooting Procedures for EMCPII, EMCPII+, and EMCPII+P Annunciators {4490} 2001/10/01

Electromechanical Control Panel with Automatic Start/Stop SR4 and SR4B Generators and Control Panels
Electromechanical Control Panel for Switchgear Conversion SR4 and SR4B Generators and Control Panels
Electronic Modular Control Panel II+ (EMCP II+) SR4 and SR4B Generators and Control Panels
Electronic Modular Control Panel II (EMCP II) SR4 and SR4B Generators and Control Panels
Electronic Modular Control Panel II+ (EMCP II+) SR4 and SR4B Generators and Control Panels
Electronic Modular Control Panel II (EMCP II) SR4 and SR4B Generators and Control Panels
Electromechanical Control Panel for Switchgear Conversion SR4 and SR4B Generators and Control Panels
Caterpillar Monitoring System - For Generator Sets with Electromechanical Control Panels for Switchgear Conversion SR4 and SR4B Generators and Control Panels
Electronic Modular Control Panel II+ with Paralleling (EMCP II+P) SR4 and SR4B Generators and Control Panels
Caterpillar Monitoring System - For Generator Sets with the EMCP II, EMCP II+, and EMCP II+P Control Panels SR4 and SR4B Generators and Control Panels

Installation of the 161-0797 Governor Control (Load Share Module) as Service Replacement for the 131-5459 Governor Control (Load Share Module) {4490} Installation of the 161-0797 Governor Control (Load Share Module) as Service Replacement for the 131-5459 Governor Control (Load Share Module) {4490}
Generator Set Control (GSC) and AC Transformer Box (ATB) Replacement{4490} Generator Set Control (GSC) and AC Transformer Box (ATB) Replacement{4490}

Product Support Program For Installing Improved Software In Certain 3208, 3304, 3306B, 3406C, 3412, 3508, 3508B, 3512, 3512B, G3512, 3516 And 3516B Generator Set Engines Product Support Program For Installing Improved Software In Certain 3208, 3304, 3306B, 3406C, 3412, 3508, 3508B, 3512, 3512B, G3512, 3516 And 3516B Generator Set Engines
PYROMETER GP

System Configuration Parameters (Scanner) Exhaust Temperature Scanner
TACHOMETER GP

New Electronic Tachometers Have Different Connection To Wiring Harness {7462} 2001/07/16
SERVICE EQUIPMENT AND SUPPLIES
GASKET & SEAL KITS
Improvements to Caterpillar's Gasket Kits for Engines {7555} 2001/01/15
LITERATURE GP

Caterpillar Service Welding Guide{0599, 0677, 0678, 0679} Caterpillar Service Welding Guide{0599, 0677, 0678, 0679}
LUBRICANTS & FLUIDS

A New Edition of the Special Publication, SEBD0640, "Oil and Your Engine" is Available {1348} 2001/11/19
MISCELLANEOUS INFORMATION
Service Information System Product Structure Link Change for Service Letters that Address Parts Stock Distribution {1000, 7000, 7750} 2001/08/20

The Product Structure Link In The Service Information System (SIS) Has Been Changed For Service Letters That Address Parts Stock Distribution {1000, 7750} 2001/08/01

The Product Structure Link In The Service Information System (SIS) Has Been Changed For Service Letters That Address Parts Stock Distribution {1000, 7750} 2001/09/01
PARTS STOCK, ORDERING & RETURN

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 0R4274, 0R4275, 0R4278, 0R9355, 0R4277, 0R4279, AND 0R9360 LONG BLOCKS FROM DEALER PART STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 0R4274, 0R4275, 0R4278, 0R9355, 0R4277, 0R4279, AND 0R9360 LONG BLOCKS FROM DEALER PART STOCK
PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 4W-5733 ADAPTERS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 4W-5733 ADAPTERS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 4W-5719 ADAPTERS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 4W-5719 ADAPTERS FROM DEALER PARTS STOCK
TOOLS

New Hydraulic Wrenches and Pumps {0602, 0615} 2000/06/01





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