POWER MODULE Caterpillar SIS online


POWER MODULE
PM3456 POWER MODULE B3G

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AIR INLET AND EXHAUST SYSTEM
EXHAUST GP

Exhaust Manifold - Remove and Install 3406E and 3456 Generator Set Engines

Procedure to Handle and Ship Diesel Particulate Filters (DPF) and Catalytic Converter Mufflers (CCM){1091, 1091} Procedure to Handle and Ship Diesel Particulate Filters (DPF) and Catalytic Converter Mufflers (CCM){1091, 1091}

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPAIRING THE EXHAUST SYSTEM ON CERTAIN XQ125, XQ200, XQ225, XQ300 AND XQ400 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPAIRING THE EXHAUST SYSTEM ON CERTAIN XQ125, XQ200, XQ225, XQ300 AND XQ400 GENERATOR SETS
MANIFOLD GP-EXHAUST

Exhaust Manifold 3406E and 3456 Generator Set Engines
TURBOCHARGER GP
Turbocharger 3406E and 3456 Generator Set Engines

Turbocharger - Disassemble 3406E and 3456 Generator Set Engines
Turbocharger - Assemble 3406E and 3456 Generator Set Engines
Turbocharger - Remove 3406E and 3456 Generator Set Engines
Turbocharger - Install 3406E and 3456 Generator Set Engines

A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052} 2003/03/01
Prevent the Possibility of Contamination in order to Ensure Longer Life of Turbochargers {1052} 2003/12/01
Magnetic Cover for the Turbocharger Oil Supply Line {1052, 1307} 2006/02/20

Instructions for the Service Replacement of the Turbochargers{1052} Instructions for the Service Replacement of the Turbochargers{1052}
Installation Instructions for Turbochargers{1052} Installation Instructions for Turbochargers{1052}
BASIC ENGINE
AIR COMPRESSOR GP

A New Diagnostic Kit for the Evaluation of Air Compressor Operation is Introduced {1803} 2004/11/01
BELT TIGHTENER GP

Belt Tension Chart 3406E and 3456 Generator Set Engines
CAMSHAFT GP
Camshaft 3406E and 3456 Generator Set Engines

Camshaft - Remove 3406E and 3456 Generator Set Engines
Camshaft - Install 3406E and 3456 Generator Set Engines
Camshaft Bearings - Remove 3406E and 3456 Generator Set Engines
Camshaft Bearings - Install 3406E and 3456 Generator Set Engines
Camshaft Gear - Remove and Install 3406E and 3456 Generator Set Engines
CRANKSHAFT GP

Connecting Rod Bearing Journal 3406E and 3456 Generator Set Engines
Crankshaft 3406E and 3456 Generator Set Engines
Main Bearing Journal 3406E and 3456 Generator Set Engines

Bearing Clearance - Check 3406E and 3456 Generator Set Engines
Crankshaft Front Seal - Install 3406E and 3456 Generator Set Engines
Crankshaft Main Bearings - Remove 3406E and 3456 Generator Set Engines
Crankshaft Front Seal - Remove 3406E and 3456 Generator Set Engines
Crankshaft - Remove 3406E and 3456 Generator Set Engines
Crankshaft - Install 3406E and 3456 Generator Set Engines
Crankshaft Rear Seal - Remove 3406E and 3456 Generator Set Engines
Crankshaft Main Bearings - Install 3406E and 3456 Generator Set Engines
Crankshaft Rear Seal - Install 3406E and 3456 Generator Set Engines

40 Power Microscope is Available for Inspecting Bearing Journals on Crankshafts {0777, 1202} 2006/01/16

Inspection and/or Repair Procedure to Replace Crankshafts on Industrial Engines {1202} 2006/05/01
CYLINDER BLOCK GP

Cylinder Block 3406E and 3456 Generator Set Engines
Cylinder Liner 3406E and 3456 Generator Set Engines

Cylinder Liner - Remove 3406E and 3456 Generator Set Engines
Piston Cooling Jets - Remove and Install 3406E and 3456 Generator Set Engines
Cylinder Liner - Install 3406E and 3456 Generator Set Engines
CYLINDER HEAD GP

Cylinder Head 3406E and 3456 Generator Set Engines
Cylinder Head Valves 3406E and 3456 Generator Set Engines

Electronic Unit Injector Sleeve - Install 3406E and 3456 Generator Set Engines
Electronic Unit Injector Sleeve - Remove 3406E and 3456 Generator Set Engines
Cylinder Head - Remove 3406E and 3456 Generator Set Engines
Cylinder Head - Install 3406E and 3456 Generator Set Engines
Inlet and Exhaust Valve Guides - Remove and Install 3406E and 3456 Generator Set Engines
Inlet and Exhaust Valves - Remove and Install 3406E and 3456 Generator Set Engines
Inlet and Exhaust Valve Seat Inserts - Remove and Install 3406E and 3456 Generator Set Engines
Inlet and Exhaust Valve Seals - Remove and Install 3406E and 3456 Generator Set Engines
Inlet and Exhaust Valve Springs - Remove and Install 3406E and 3456 Generator Set Engines
Rocker Arm and Shaft - Remove 3406E and 3456 Generator Set Engines
Rocker Arm and Shaft - Install 3406E and 3456 Generator Set Engines

A New Outer Valve Spring is Now Used {1100, 1108} 2009/03/30

Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100} Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
DAMPER GP

Vibration Damper 3406E and 3456 Generator Set Engines

Vibration Damper and Pulley - Remove and Install 3406E and 3456 Generator Set Engines
DRIVE GP-FAN
Fan Drive - Disassemble 3406E and 3456 Generator Set Engines
Fan Drive - Assemble 3406E and 3456 Generator Set Engines
Fan Drive - Remove 3406E and 3456 Generator Set Engines
Fan Drive - Install 3406E and 3456 Generator Set Engines

New Lubricant for the Fan Drive {0645, 1359} 2004/08/01
Radiator Fan Alignment, Fan Clearance Check, and Fan Belt Tensioning on Certain C15 Engines, C18 Engines, 3406 Generator Sets, and 3456 Generator Sets {1356, 1359, 1360} 2011/08/09
FLYWHEEL GP

Flywheel 3406E and 3456 Generator Set Engines
Flywheel Housing 3406E and 3456 Generator Set Engines
Flywheel 3406E and 3456 Generator Set Engines
Flywheel Housing 3406E and 3456 Generator Set Engines

Flywheel - Remove 3406E and 3456 Generator Set Engines
Flywheel - Install 3406E and 3456 Generator Set Engines
GEAR GP

Gear Group (Front) 3406E and 3456 Generator Set Engines

Gear Group (Front) - Remove 3406E and 3456 Generator Set Engines
Gear Group (Front) - Install 3406E and 3456 Generator Set Engines

An Improved Front Gear Train Timing Procedure Is Used for 3406E, 3456, C-15, C-16, C15, and C18 Engines {1206} 2012/12/21
HOUSING GP-FLYWHEEL

Flywheel Housing - Remove and Install 3406E and 3456 Generator Set Engines
HOUSING GP-FRONT

Housing (Front) 3406E and 3456 Generator Set Engines

Front Cover - Remove 3406E and 3456 Generator Set Engines
Front Cover - Install 3406E and 3456 Generator Set Engines
Housing (Front) - Remove 3406E and 3456 Generator Set Engines
Housing (Front) - Install 3406E and 3456 Generator Set Engines
PAN GP-OIL

Engine Oil Pan 3406E and 3456 Generator Set Engines

Engine Oil Pan - Remove and Install 3406E and 3456 Generator Set Engines
PISTON & ROD GP

Connecting Rod 3406E and 3456 Generator Set Engines
Piston and Rings 3406E and 3456 Generator Set Engines
Piston and Rings 3406E and 3456 Generator Set Engines

Pistons and Connecting Rods - Assemble 3406E and 3456 Generator Set Engines
Pistons and Connecting Rods - Disassemble 3406E and 3456 Generator Set Engines
Pistons and Connecting Rods - Remove 3406E and 3456 Generator Set Engines
Connecting Rod Bearings - Remove 3406E and 3456 Generator Set Engines
Pistons and Connecting Rods - Install 3406E and 3456 Generator Set Engines
Connecting Rod Bearings - Install 3406E and 3456 Generator Set Engines

Remanufactured Cylinder Pack Updates and Orientation Requirements for Certain C-16 and 3456 Engines {1214, 1239, 1331} 2011/11/08

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN PISTON SKIRTS FROM DEALER PARTS STOCK AND INSPECTING AND POSSIBLY REWORKING CERTAIN 3456 AND C-16 CYLINDER PACKS, SHORT BLOCKS, AND LONG BLOCKS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN PISTON SKIRTS FROM DEALER PARTS STOCK AND INSPECTING AND POSSIBLY REWORKING CERTAIN 3456 AND C-16 CYLINDER PACKS, SHORT BLOCKS, AND LONG BLOCKS IN DEALER PARTS STOCK

C-16 and 3456Cylinder Packs, Short Blocks, and Long Blocks May Have Oversize Piston Skirts{1225} C-16 and 3456Cylinder Packs, Short Blocks, and Long Blocks May Have Oversize Piston Skirts{1225}
VALVE MECHANISM GP

Valve Mechanism Cover 3406E and 3456 Generator Set Engines
Valve Mechanism 3406E and 3456 Generator Set Engines

Valve Mechanism Cover - Remove and Install 3406E and 3456 Generator Set Engines
Valve Mechanism Cover Base - Remove and Install 3406E and 3456 Generator Set Engines
Rocker Arm - Disassemble 3406E and 3456 Generator Set Engines
Rocker Arm - Assemble 3406E and 3456 Generator Set Engines

A New Valve Bridge Is Available for Certain Machines {1121} 2011/01/20

A New Valve Cover and New Valve Cover Fasteners are Available {1107} 2004/04/01
Valve Bridges are Included with Cylinder Heads {1102, 1123} 2009/09/14
A New Screw Is Available for the Rocker Arm Assemblies of Some Commercial Engines {1123} 2010/03/12

Valve Bridges are Included with Cylinder Heads{1102, 1123} Valve Bridges are Included with Cylinder Heads{1102, 1123}
BRAKING SYSTEM
ACCUMULATOR GP
Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474} Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
COOLING SYSTEM
COOLER GP

Engine Oil Cooler - Remove 3406E and 3456 Generator Set Engines
Engine Oil Cooler - Install 3406E and 3456 Generator Set Engines
Engine Oil Cooler - Disassemble 3406E and 3456 Generator Set Engines
Engine Oil Cooler - Assemble 3406E and 3456 Generator Set Engines

100% Leak Testing of Oil Coolers {1378} 2007/04/30
LINES GP-WATER

Water Temperature Regulator 3406E and 3456 Generator Set Engines

Water Temperature Regulator - Remove and Install 3406E and 3456 Generator Set Engines
PUMP GP-WATER

Water Pump 3406E and 3456 Generator Set Engines

Water Pump - Disassemble 3406E and 3456 Generator Set Engines
Water Pump - Assemble 3406E and 3456 Generator Set Engines
Water Pump - Remove 3406E and 3456 Generator Set Engines
Water Pump - Install 3406E and 3456 Generator Set Engines
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING

Alternator and Regulator 3406E and 3456 Generator Set Engines
Alternator Mounting 3406E and 3456 Generator Set Engines

Alternator - Remove and Install 3406E and 3456 Generator Set Engines
BATTERY GP

Procedure for Improving Battery Life on Gensets {1401} 2011/02/24

Incorrect SENS Battery Chargers Installed on Griffin-Packaged 3306, 3406, 3412, 3456, G3406 and G3412 Engine Generator Sets{1401} Incorrect SENS Battery Chargers Installed on Griffin-Packaged 3306, 3406, 3412, 3456, G3406 and G3412 Engine Generator Sets{1401}
ELECTRONICS GP-ENGINE

Speed/Timing Sensor - Remove and Install 3406E and 3456 Generator Set Engines
Electronic Control Module - Remove and Install 3406E and 3456 Generator Set Engines

Factory Password System for Caterpillar ECM Engines {1000, 1900, 7620} 2005/03/28
New Test ECM Is Now Available for Certain Cat Engines {1901} 2011/12/01

Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control{1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610} Diagnostic Code Information for Caterpillar ® Electronic Control{1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}
MAGNETIC PICKUP GP

Magnetic Pickup 3406E and 3456 Generator Set Engines
REGULATOR GP-VOLTAGE

Proper Termination Techniques May Increase VR3 Voltage Regulator Reliability {1410} 2003/10/01

Shock Hazard for the VR-6 and K65-12B Voltage Regulators Shock Hazard for the VR-6 and K65-12B Voltage Regulators
VR6 Or K65-12B Voltage Regulators Require An External Jumper Wire When Used With A Permanent Magnet Generator{4467} VR6 Or K65-12B Voltage Regulators Require An External Jumper Wire When Used With A Permanent Magnet Generator{4467}
SENSOR GP

Engine Oil Pressure Sensor 3406E and 3456 Generator Set Engines
Fuel Pressure Sensor 3406E and 3456 Generator Set Engines
Coolant Level Sensor 3406E and 3456 Generator Set Engines
Coolant Temperature Sensor 3406E and 3456 Generator Set Engines
Fuel Temperature Sensor 3406E and 3456 Generator Set Engines
Inlet Air Temperature Sensor 3406E and 3456 Generator Set Engines
Turbocharger Outlet Pressure Sensor 3406E and 3456 Generator Set Engines
Speed/Timing Sensor 3406E and 3456 Generator Set Engines
Coolant Level Sensor 3406E and 3456 Generator Set Engines
Atmospheric Pressure Sensor 3406E and 3456 Generator Set Engines

Engine Oil Pressure Sensor - Remove and Install 3406E and 3456 Generator Set Engines
Coolant Temperature Sensor - Remove and Install 3406E and 3456 Generator Set Engines
Atmospheric Pressure Sensor - Remove and Install 3406E and 3456 Generator Set Engines
Fuel Temperature Sensor - Remove and Install 3406E and 3456 Generator Set Engines
Inlet Air Temperature Sensor - Remove and Install 3406E and 3456 Generator Set Engines
Turbocharger Outlet Pressure Sensor - Remove and Install 3406E and 3456 Generator Set Engines

Coolant Sensor Installation Service Notes {5574} 2008/07/07

Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439} Selecting Correct Part Numbers For Sensors and Adapter Harnesses for Certain Machines and Engines{1408, 1439}
STARTING MOTOR GP

Electric Starting Motor 3406E and 3456 Generator Set Engines
Electric Starting Motor 3406E and 3456 Generator Set Engines
Electric Starting Motor 3406E and 3456 Generator Set Engines
Electric Starting Motor 3406E and 3456 Generator Set Engines

Electric Starting Motor - Remove and Install 3406E and 3456 Generator Set Engines
WIRING GP

Electrical Ground Stud 3406E and 3456 Generator Set Engines

Cross-Reference for Electrical Connectors{7553} Cross-Reference for Electrical Connectors{7553}
Installation Procedure for 257-4183 Injector Wiring Harness Kit {1408} Installation Procedure for 257-4183 Injector Wiring Harness Kit {1408}
ELECTRONICS GP-GENERATOR SET

Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490} Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490}
ENGINE ARRANGEMENT
ENGINE AR

Engine Design 3406E and 3456 Generator Set Engines
FUEL SYSTEM
FILTER GP-FUEL
Fuel Filter Base 3406E and 3456 Generator Set Engines

Fuel Filter Base - Remove 3406E and 3456 Generator Set Engines
Fuel Filter Base - Install 3406E and 3456 Generator Set Engines
Fuel Filter Base - Disassemble 3406E and 3456 Generator Set Engines
Fuel Filter Base - Assemble 3406E and 3456 Generator Set Engines
LINES GP-FUEL INJECTION

CATERPILLAR REMAN ANNOUNCES AN APPEARANCE CHANGE TO CERTAIN ELECTRONIC UNIT FUEL INJECTORS CATERPILLAR REMAN ANNOUNCES AN APPEARANCE CHANGE TO CERTAIN ELECTRONIC UNIT FUEL INJECTORS
PUMP GP-FUEL INJECTION

Electronic Unit Injector Mechanism 3406E and 3456 Generator Set Engines

Electronic Unit Injector - Remove 3406E and 3456 Generator Set Engines
Electronic Unit Injector - Install 3406E and 3456 Generator Set Engines

Internal Components for Remanufactured Injectors are Now Coated for Increased Service Life {1290} 2004/09/01
PUMP GP-FUEL PRIMING

Fuel Priming Pump - Remove and Install 3406E and 3456 Generator Set Engines

PRODUCT SUPPORT PROGRAM FOR INSTALLING A HAND PRIMING FUEL PUMP ON CERTAIN C7, C9, C10, C11, C12, C13, C15, C16, C18, C30, C32, E90 3126, 3176, 3196, 3456, 3406, G3406, 3408 AND 3412 ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING A HAND PRIMING FUEL PUMP ON CERTAIN C7, C9, C10, C11, C12, C13, C15, C16, C18, C30, C32, E90 3126, 3176, 3196, 3456, 3406, G3406, 3408 AND 3412 ENGINES

Faulty Fuel Priming Pumps on Various Engines Faulty Fuel Priming Pumps on Various Engines
PUMP GP-FUEL TRANSFER

Fuel Transfer Pump 3406E and 3456 Generator Set Engines

Fuel Transfer Pump - Remove 3406E and 3456 Generator Set Engines
Fuel Transfer Pump - Install 3406E and 3456 Generator Set Engines

A New Fuel Transfer Pump Has Been Released {1256} 2005/05/23
TOOLS

9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706} 9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706}
GENERATORS
REGULATOR GP-VOLTAGE

VR3 Voltage Regulator Initial Adjustment {4467} 2003/12/01
Voltage Regulators Have Been Improved {4467} 2007/11/26
VR6 to CDVR Optional Upgrade for Harsh Applications Is Now Available in Certain Generator Sets {4467} 2012/08/23

Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467} Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467}

Certain VR6 and K65-12B Voltage Regulators May Cause Generator Output Voltage to Increase Suddenly and Unexpectedly{4467} Certain VR6 and K65-12B Voltage Regulators May Cause Generator Output Voltage to Increase Suddenly and Unexpectedly{4467}
LUBRICATION SYSTEM
FILTER GP-ENGINE OIL

Engine Oil Filter Base 3406E and 3456 Generator Set Engines

Engine Oil Filter Base - Disassemble 3406E and 3456 Generator Set Engines
Engine Oil Filter Base - Assemble 3406E and 3456 Generator Set Engines
Engine Oil Filter Base - Remove 3406E and 3456 Generator Set Engines
Engine Oil Filter Base - Install 3406E and 3456 Generator Set Engines
PUMP GP-ENGINE OIL

Engine Oil Pump 3406E and 3456 Generator Set Engines

Engine Oil Pump - Disassemble 3406E and 3456 Generator Set Engines
Engine Oil Pump - Install 3406E and 3456 Generator Set Engines
Engine Oil Pump - Assemble 3406E and 3456 Generator Set Engines
Engine Oil Pump - Remove 3406E and 3456 Generator Set Engines
OPERATOR STATION
INDICATOR GP

A New Fuel Indicator is Now Available {7456} 2007/03/05
PANEL GP
An Alternate Fuel Pressure Gauge for Improved Durability in Some Generator Set Applications {7456} 2013/12/20

Generator Set Control (GSC) and AC Transformer Box (ATB) Replacement{4490} Generator Set Control (GSC) and AC Transformer Box (ATB) Replacement{4490}
SERVICE EQUIPMENT AND SUPPLIES
LITERATURE GP
Caterpillar Service Welding Guide{0599, 0677, 0678, 0679} Caterpillar Service Welding Guide{0599, 0677, 0678, 0679}





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