POWER MODULE Caterpillar SIS online


POWER MODULE
PM3508 POWER MODULE BLM

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AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP

Aftercooler 3500B and 3500B High Displacement Generator Set Engines
Aftercooler - Jacket Water Aftercooler 3500B Engines for Caterpillar Built Power Modules
Aftercooler Coolant Temperature 3500B Engines for Caterpillar Built Power Modules

MID 036 - CID 0279 - FMI 03 Aftercooler Temperature open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0279 - FMI 04 Aftercooler Temperature short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module

Aftercooler - Remove and Install 3500B Engines

A New Gasket is Used {1063, 1380} 2005/05/23

Maintenance Requirements for Engines with Crankcase Ventilation Systems{1051, 1054, 1063, 1317} Maintenance Requirements for Engines with Crankcase Ventilation Systems{1051, 1054, 1063, 1317}
AIR CLEANER GP

Engine Air Cleaner Service Indicator 3500B Engines for Caterpillar Built Power Modules

Air Filter Restriction 3500B Engines for Caterpillar Built Power Modules

Air Cleaner - Remove and Install 3500B Engines

New Parts are Available for Engines that use Heavy Duty Air Cleaners {1051, 1316, 1317} 2006/07/10

Engine Air Cleaner Service Indicator - Inspect PM3500 Power Modules
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace - If Equipped PM3500 Power Modules

PRODUCT SUPPORT PROGRAM FOR REWORKING XQ MODULES PRODUCT SUPPORT PROGRAM FOR REWORKING XQ MODULES
EXHAUST GP

Air Inlet and Exhaust Lines 3500B Engines for Caterpillar Built Power Modules

Measuring Exhaust Temperature 3500B and 3500B High Displacement Generator Set Engines

Exhaust Elbow - Remove and Install 3500B Engines

A Special Instruction, REHS1807 , "Installation Guide for Diesel Particulate Filters" is Available {1089, 1091} 2004/01/01

A Previous High Temperature Locknut is Used in Engine Exhaust System Groups {7553} 2003/08/01
INLET GP-AIR

Inlet Air Is Restricted 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
MANIFOLD GP-EXHAUST

Exhaust Manifold 3500B Engines for Caterpillar Built Power Modules

Exhaust Manifold - Remove and Install 3500B Engines

Improved Gasket for the Exhaust Elbow {1059} 2003/11/01
New Exhaust Bellows Provide Improved Sealing of Exhaust Gas {1059} 2005/08/29
A New Exhaust Manifold Gasket is Used {1059} 2006/02/06
MANIFOLD GP-INLET

Measuring Inlet Manifold Pressure 3500B and 3500B High Displacement Generator Set Engines

Air Inlet Manifold - Remove and Install 3500B Engines
SHUTOFF GP-AIR

Air Shutoff 3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0446 - FMI 05 Air Shutoff Relay open 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0446 - FMI 06 Air Shutoff Relay short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Air Shutoff System 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Air Shutoff - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Air Shutoff - Disassemble 3500B Engines
Air Shutoff - Assemble 3500B Engines
Air Shutoff - Remove and Install 3500B Engines

New Air Shutoff Valves are Now Used {1078} 2006/01/02

Modifying the Air Shutoff Valve{1078, 1078} Modifying the Air Shutoff Valve{1078, 1078}
Inspection and Testing of the Air Shutoff{1078} Inspection and Testing of the Air Shutoff{1078}

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING AIR SHUTOFF SYSTEM FROM CERTAIN 3508B, 3512B, AND 3516B ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REMOVING AIR SHUTOFF SYSTEM FROM CERTAIN 3508B, 3512B, AND 3516B ENGINES
TOOLS

Thermocouple Assembly (Exhaust) Measures Engine Exhaust Temperatures {0701, 0776, 0781} 2004/04/01
TURBOCHARGER GP

Turbocharger Outlet Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Turbocharger Inlet Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Turbocharger 3500B Engines for Caterpillar Built Power Modules
Turbocharger 3500B Engines for Caterpillar Built Power Modules

Pressure Sensor for Turbocharger Compressor Inlet 3500B Engines for Caterpillar Built Power Modules
Pressure Sensor for Turbocharger Compressor Outlet 3500B Engines for Caterpillar Built Power Modules
Turbocharger 3500B and 3500B High Displacement Generator Set Engines
Turbocharger 3500B Engines for Caterpillar Built Power Modules

MID 036 - CID 0273 - FMI 00 Turbo Outlet Pressure above normal 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0275 - FMI 03 Right Turbo Inlet Pressure open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0275 - FMI 04 Right Turbo Inlet Pressure short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0275 - FMI 13 Right Turbo Inlet Pressure calibration required 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0276 - FMI 03 Left Turbo Inlet Pressure open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0276 - FMI 04 Left Turbo Inlet Pressure short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0273 - FMI 03 Turbo Outlet Pressure open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0273 - FMI 04 Turbo Outlet Pressure short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0273 - FMI 13 Turbo Outlet Pressure calibration required 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0276 - FMI 13 Left Turbo Inlet Pressure calibration required 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Boost Pressure Is High 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Turbocharger - Remove - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Install - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Remove - Center Mounted Turbocharger 3500B Engines
Turbocharger - Install - Center Mounted Turbocharger 3500B Engines
Turbocharger - Disassemble 3500B Engines
Turbocharger - Assemble 3500B Engines
Turbocharger - Remove - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Install - Rear Mounted Turbocharger 3500B Engines

New Gasket for the Turbocharger's Water Lines {1052, 1380} 2003/11/01
New Oil Drain Tube for the Turbocharger {1052, 1307} 2006/01/30

Turbocharger - Inspect PM3500 Power Modules

False Event for High Boost Pressure in some 3500B and 3500C Engines Used in Electric Power Generation and Industrial Applications{1052, 1901, 1917} False Event for High Boost Pressure in some 3500B and 3500C Engines Used in Electric Power Generation and Industrial Applications{1052, 1901, 1917}
BASIC ENGINE
AIR COMPRESSOR GP

Air Starting Motor - Disassemble 3500B Engines
BALANCER GP

Balancer Group (Front) 3500B Engines for Caterpillar Built Power Modules
BELT TIGHTENER GP
Belt Tension Chart 3500B Engines for Caterpillar Built Power Modules
CAMSHAFT GP
Camshaft 3500B Engines for Caterpillar Built Power Modules
Camshaft 3500B Engines for Caterpillar Built Power Modules

Camshaft 3500B and 3500B High Displacement Generator Set Engines

Excessive Bearing Wear - Inspect 3500B and 3500B High Displacement Generator Set Engines
Camshaft Timing 3500B and 3500B High Displacement Generator Set Engines

Camshaft - Remove 3500B Engines
Camshaft - Install 3500B Engines
Camshaft Bearings - Remove 3500B Engines
Camshaft Bearings - Install 3500B Engines

New Cover Seals are Available {1107, 1201, 1210} 2007/03/26
Quality of Remanufactured Camshafts {1210} 2003/07/01
Clarification on the Use of Lubricated Camshaft Thrust Washers {1000, 1210} 2005/04/18
Alternate Camshafts {1210} 2005/09/05
Procedure for Installing the Camshaft Drive Gear {1212} 2005/12/12
Improved Hardware for the Camshaft Thrust Plate Is Used in Certain 3500 Engines {1204, 1210} 2009/04/13
COUPLING GP

Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450} Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450}
Assembly of the 5N-3765 Flexible Coupling Gp {3252, 4450} Assembly of the 5N-3765 Flexible Coupling Gp {3252, 4450}
CRANKSHAFT GP

Crankshaft Wear Sleeves and Seals 3500B Engines for Caterpillar Built Power Modules
Connecting Rod and Main Bearing Journals 3500B Engines for Caterpillar Built Power Modules
Crankshaft 3500B Engines for Caterpillar Built Power Modules

Crankshaft 3500B and 3500B High Displacement Generator Set Engines

Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting 3500B and 3500B High Displacement Generator Set Engines
Main Bearings 3500B Engines for Caterpillar Built Power Modules
Main Bearings 3500B and 3500B High Displacement Generator Set Engines
Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting 3500B Engines for Caterpillar Built Power Modules

Bearing Clearance - Check 3500B Engines
Crankshaft Main Bearings - Remove 3500B Engines
Crankshaft Main Bearings - Install 3500B Engines
Crankshaft - Remove 3500B Engines
Crankshaft - Install 3500B Engines
Crankshaft Rear Seal and Wear Sleeve - Remove 3500B Engines
Crankshaft Front Seal and Wear Sleeve - Remove 3500B Engines
Crankshaft Front Seal and Wear Sleeve - Install 3500B Engines
Crankshaft Rear Seal and Wear Sleeve - Install 3500B Engines

40 Power Microscope is Available for Inspecting Bearing Journals on Crankshafts {0777, 1202} 2006/01/16

Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218} 2005/04/11
Important Notice on Installation of Crankshaft Seals and Wear Sleeves {1160, 1161} 2009/02/23

Crankshaft Vibration Damper - Inspect PM3500 Power Modules

Incorrectly Marked Crankshaft Counterweights on 3500 Engines and on G3500 Engines{1202} Incorrectly Marked Crankshaft Counterweights on 3500 Engines and on G3500 Engines{1202}

REMAN CRANKSHAFTS NOW AVAILABLE FOR HIGH DISPLACEMENT (HD) 3500 ENGINES AND OTHER MINING APPLICATIONS REMAN CRANKSHAFTS NOW AVAILABLE FOR HIGH DISPLACEMENT (HD) 3500 ENGINES AND OTHER MINING APPLICATIONS
CYLINDER BLOCK GP

Cylinder Liner 3500B Engines for Caterpillar Built Power Modules
Connecting Rod 3500B Engines for Caterpillar Built Power Modules
Piston and Rings - One-Piece Piston 3500B Engines for Caterpillar Built Power Modules
Piston and Rings - One-Piece Piston 3500B Engines for Caterpillar Built Power Modules
Cylinder Block 3500B Engines for Caterpillar Built Power Modules

Cylinder Block, Liners and Heads 3500B and 3500B High Displacement Generator Set Engines

Cylinder Block 3500B and 3500B High Displacement Generator Set Engines
Cylinder Liner Projection 3500B and 3500B High Displacement Generator Set Engines

Cylinder Is Noisy 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Crankcase Pressure Is High 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Connecting Rod Bearings - Remove and Install 3500B Engines
Piston Cooling Jets - Remove and Install 3500B Engines
Cylinder Liner - Remove 3500B Engines
Cylinder Liner - Install 3500B Engines

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705} 2004/02/16

The Cylinder Block Has Changed {1201} 2003/10/01
New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201} 2010/06/25
A New Top Liner Seal Is Used on 3500 Engines {1201, 7555} 2010/12/16
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216} 2011/07/29
A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555} 2011/09/14

Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555} Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223} Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223} New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223}

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CYLINDER LINERS IN CERTAIN 992G WHEEL LOADERS, 854G WHEEL TRACTORS, D11R TRACK TYPE TRACTORS, 777D, 777D HAA, 785C, 789C AND 793C OFF HIGHWAY TRUCKS, AND 3508, 3512, AND 3516 ENGINES

CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CYLINDER HEAD GP

Cylinder Head 3500B Engines for Caterpillar Built Power Modules
Cylinder Head Valves 3500B Engines for Caterpillar Built Power Modules

Valve Lash and Valve Bridge Adjustment 3500B and 3500B High Displacement Generator Set Engines
Valve Lash Check 3500B and 3500B High Displacement Generator Set Engines
Cylinder Heads 3500B and 3500B High Displacement Generator Set Engines

Valve Rotocoil or Spring Lock Is Free 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module

Cylinder Head - Install 3500B Engines
Cylinder Head - Remove 3500B Engines
Cylinder Head - Disassemble 3500B Engines
Cylinder Head - Assemble 3500B Engines

Be Sure The Cylinder Head Bore For The Unit Injector Is Clean When the Unit Injector Is Replaced {1290} 1999/06/21

New Cylinder Head Groups and Valve Mechanisms {1100, 1102, 1121, 1123} 2004/09/01
Procedure for Cylinder Head Bolt Tightening {1100} 2003/12/01
Oversized Valve Guides are Available {1104} 2005/01/31
Correction to Specifications "Cylinder Head Valves" {1108} 2005/03/21
An Improved Outer Valve Spring is Used {1100, 1108} 2006/01/02
A New Cylinder Head Gasket is Used {1124} 2006/07/24
Use the Correct Parts in the Valve Train {1100} 2007/01/22
Improved Valve Components Are Used {1100, 1108} 2008/12/22

Machining Premachined Valve Seat Inserts Machining Premachined Valve Seat Inserts
Failure of Reused Rotocoils in 3500 Engines{1100} Failure of Reused Rotocoils in 3500 Engines{1100}
DAMPER GP

Vibration Damper 3500B Engines for Caterpillar Built Power Modules
Vibration Damper Guard 3500B Engines for Caterpillar Built Power Modules
Vibration Damper 3500B Engines for Caterpillar Built Power Modules

Vibration Damper 3500B and 3500B High Displacement Generator Set Engines

Vibration Damper - Remove and Install 3500B Engines

REMANUFACTURED DAMPERS FOR THE 3500 AND 3600 ENGINES REMANUFACTURED DAMPERS FOR THE 3500 AND 3600 ENGINES
DRIVE GP-ACCESSORY

Accessory Drive (Upper Right Hand) 3500B Engines for Caterpillar Built Power Modules
Accessory Drive (Lower Left Hand) 3500B Engines for Caterpillar Built Power Modules

Accessory Drive (Front) - Disassemble 3500B Engines
Accessory Drive (Front) - Assemble 3500B Engines
Accessory Drive (Front) - Remove 3500B Engines
Accessory Drive (Front) - Install 3500B Engines

Improved Alternator Drive Assemblies, Auxiliary Drive Pulley Groups and Accessory Drive Groups {1151, 1207, 1425} 2003/10/01
DRIVE GP-AUXILIARY
New Seal for the Front Housing {1151, 1207} 2004/06/01
DRIVE GP-FAN

Fan Drive 3500B Engines for Caterpillar Built Power Modules

Improved Fan Drives are Used {1359} 2004/11/01
Use The Correct Stub Shaft For The Crankshaft {1237, 1359} 2004/05/01

Fan Drive Bearing - Lubricate PM3500 Power Modules
DRIVE GP-PUMP

Engine Oil and Water Pump Drive - Remove 3500B Engines
Engine Oil and Water Pump Drive - Disassemble 3500B Engines
Engine Oil and Water Pump Drive - Assemble 3500B Engines
Engine Oil and Water Pump Drive - Install 3500B Engines
DRIVE GP-WATER PUMP

Remanufactured Water Pump For 3500 Engine Remanufactured Water Pump For 3500 Engine
FLYWHEEL GP

Flywheel 3500B Engines for Caterpillar Built Power Modules

Flywheel and Flywheel Housing 3500B Engines for Caterpillar Built Power Modules
Flywheel - Inspect 3500B and 3500B High Displacement Generator Set Engines

Flywheel - Remove and Install 3500B Engines

New Flywheels Are Used {1156} 2003/08/01

Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204} Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}
GEAR GP

Gear Group (Front) 3500B Engines for Caterpillar Built Power Modules
Gear Group (Rear) 3500B Engines for Caterpillar Built Power Modules

Gear Group (Rear) - Remove 3500B Engines
Gear Group (Rear) - Install 3500B Engines

Remember to Calibrate the Engine Speed/Timing Sensor {1206, 1912} 2004/10/01
Replace the Gear when the Sleeve Bearing is Replaced {1212, 1234} 2005/04/18
A New Oil Pump Adapter Assembly is Used {1206, 1313} 2005/10/31

Machining of Replacement Sleeve Bearings{1206, 1212, 1234} Machining of Replacement Sleeve Bearings{1206, 1212, 1234}
HOUSING GP-FLYWHEEL

Flywheel Housing 3500B Engines for Caterpillar Built Power Modules
Flywheel Housing Cover 3500B Engines for Caterpillar Built Power Modules

Flywheel Housing - Inspect 3500B and 3500B High Displacement Generator Set Engines

Flywheel Housing - Remove 3500B Engines
Flywheel Housing - Install 3500B Engines

New Flywheel Housing Assembly Available{1157} 1999/05/01
Sealing and Installing the Flywheel Housing {1157, 7555} 2006/03/27
HOUSING GP-FRONT

Housing (Front) 3500B Engines for Caterpillar Built Power Modules
Cover Group (Front Housing) 3500B Engines for Caterpillar Built Power Modules

Front Drive Housing - Remove and Install 3500B Engines

New Seals for the Front Housing {1151, 1207} 2003/10/01
New Seal for the Front Housing {1151} 2003/11/01
MISCELLANEOUS INFORMATION

Engine Mounts - Inspect PM3500 Power Modules
MOUNTING GP-ALTERNATOR

Identification Of External Terminals On Alternators {1405,1406,1400} 1998/12/07
Two New Tools Check Tension on Engine Belts {0701, 0767} 2004/05/01

Improved Alternator Adjusting Rod {1405} 2005/03/07
A New Alternator Drive Pulley with an Improved Wear Sleeve is Used {1154, 1405, 1425} 2007/06/04
PAN GP-OIL

Engine Oil Pan - Remove 3500B Engines
Engine Oil Pan - Disassemble 3500B Engines
Engine Oil Pan - Assemble 3500B Engines
Engine Oil Pan - Install 3500B Engines

New Oil Pans {1302} 2003/10/01
PISTON & ROD GP

Engine Oil Cooler Bypass and Cooling Jet Sequence Valves 3500B Engines for Caterpillar Built Power Modules
Engine Oil Cooler Bypass and Cooling Jet Sequence Valves 3500B Engines for Caterpillar Built Power Modules

Pistons, Rings and Connecting Rods - Two-Piece Piston 3500B Engines for Caterpillar Built Power Modules
Pistons, Rings and Connecting Rods - One-Piece Piston 3500B Engines for Caterpillar Built Power Modules

Compression 3500B and 3500B High Displacement Generator Set Engines
Connecting Rod Bearings 3500B Engines for Caterpillar Built Power Modules
Connecting Rod Bearings 3500B and 3500B High Displacement Generator Set Engines
Crankcase Pressure 3500B and 3500B High Displacement Generator Set Engines

Pistons and Connecting Rods - Remove 3500B Engines
Pistons and Connecting Rods - Install 3500B Engines

New Fabricated Tool for Piston Pin Installation {1225} 2003/08/01
Introduction of New Pistons and Remanufactured Cylinder Packs {1214, 1239} 2003/11/01
Some Pistons and Cylinder Packs are Cancelled and Replaced {1214} 2006/08/07
The Piston Pin Retainer Is Now Marked for Correct Orientation {1214} 2004/02/01
A Parts Kit for the Piston Cooling Jets and Retainers for the Piston Cooling Jets is Now Cancelled {1331} 2005/06/20
The Piston Pin Retainer is Now Marked for Correct Orientation {1214} 2004/03/01
A New Piston Pin Retainer is Used {1214} 2004/06/01
Addition to Specifications for "Piston and Rings (One-Piece Piston)" {1214, 1215} 2005/01/31
New Piston and Rod Group {1225} 2006/06/26
New Procedure for Measuring the Connecting Rod {1218, 1225} 2006/08/14
New Piston Assemblies Are Used {1225} 2008/07/14

Install the Correct Piston Cooling Jet and the Correct Retainer for the One-Piece Piston{1214, 1331} Install the Correct Piston Cooling Jet and the Correct Retainer for the One-Piece Piston{1214, 1331}

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REMOVING IF NEEDED 10R-4343 CYLINDER PACKS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REMOVING IF NEEDED 10R-4343 CYLINDER PACKS FROM DEALER PARTS STOCK

Information that is required to understanding and the determining of the root cause of a piston pin joint failure Information that is required to understanding and the determining of the root cause of a piston pin joint failure
Some 3500 Cylinder Packs May Have Incorrect Pistons{1225} Some 3500 Cylinder Packs May Have Incorrect Pistons{1225}
Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553} Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553}
TOOLS

Use 134-5195 Adapter Cable For T-harness In Electronic Control Systems{1900,0781} 1998/03/09
SERPENTINE/V-BELTS

Belt Tension Chart 3500B Engines for Caterpillar Built Power Modules

An Improved Alternator Belt is Used {1357} 2003/10/01
A New Special Instruction, REHS2259 , "Fabricated Tool for Alternate Method of Tightening Fan Drive Belts" is Available {1357, 1397} 2004/06/01
A Improved Alternator Guard in Used {7174} 2006/08/21

Belts - Inspect/Adjust/Replace PM3500 Power Modules

Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397} Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397}
VALVE MECHANISM GP

Fuel Injector Mechanism 3500B Engines for Caterpillar Built Power Modules

Fuel Injector Mechanism 3500B and 3500B High Displacement Generator Set Engines
Valve Mechanism 3500B and 3500B High Displacement Generator Set Engines

Finding the Top Center Position for the No. 1 Piston 3500B and 3500B High Displacement Generator Set Engines

Valve Rotator or Spring Lock Is Free 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Valve Lash Is Excessive 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Rocker Shaft - Disassemble 3500B Engines
Rocker Shaft - Assemble 3500B Engines
Rocker Shaft and Push Rods - Remove 3500B Engines
Rocker Shaft and Push Rods - Install 3500B Engines
Valve Cover - Remove and Install 3500B Engines
Valve Cover Base - Remove and Install 3500B Engines

Use 147-5482 Valve Lash Gauge Group To Measure Valve Lash{0766} 1998/03/23
New Tools Are Available To Help Find The Top Center Position For No. 1 Piston {1105} 2001/04/23

The Spring Seat Washer Is Now A Serviceable Component Of The Rocker Arm Cover Base Assembly {1102} 2000/11/01
Addition to Specifications "Valve Mechanism" {1123} 2005/02/28
New Rocker Arm Improves Lubrication {1123} 2004/04/01
A New Dowel Improves Lubrication to the Rocker Assembly {1123, 1123} 2003/12/01
Engines Are Now Built with Semi-Crowned Lifter Rollers {1209} 2004/07/01
An Improved Rocker Arm Base and an Improved Seal for the Rocker Arm Base are Now Used {1123, 1123} 2004/09/01
Improved Lifters are Now Used {1102, 1121, 1123} 2005/01/31
New Sleeve Bearing in the Rocker Arm {1123} 2005/02/28
A New Valve Lifter Assembly Is Used in 3500B and 3500C Engines {1209} 2012/10/04

Engine Valve Lash - Check PM3500 Power Modules
BRAKING SYSTEM
ACCUMULATOR GP

Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474} Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
COOLING SYSTEM
COOLANT CONDITIONER GP

Coolant (DEAC) - Change PM3500 Power Modules
Coolant (ELC) - Change PM3500 Power Modules
COOLER GP

Engine Oil Cooler - Disassemble 3500B Engines
Engine Oil Cooler - Assemble 3500B Engines
Engine Oil Cooler - Remove 3500B Engines
Engine Oil Cooler - Install 3500B Engines
Engine Oil Filter Base - Disassemble - Spin-on Filters 3500B Engines
Engine Oil Filter Base - Assemble - Spin-on Filters 3500B Engines
FAN GP
Fan - Remove and Install 3500B Engines
HEAT EXCHANGER GP

Cleaning the Engine Mounted Heat Exchanger{1379} Cleaning the Engine Mounted Heat Exchanger{1379}
LINES GP-WATER

New Gaskets in the Water Lines Groups {1380} 2003/12/01
An Updated Gasket for the Water Temperature Regulator Housing is Available {1355, 1380, 1393} 2006/11/27

Proper Installation of Braided Steel Hoses{7554} Proper Installation of Braided Steel Hoses{7554}
PUMP GP-WATER

Auxiliary Water Pump 3500B Engines for Caterpillar Built Power Modules
Water Pump 3500B Engines for Caterpillar Built Power Modules

Water Pump - Disassemble 3500B Engines
Water Pump - Assemble 3500B Engines
Water Pump - Remove 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Remove 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Install 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Disassemble 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Assemble 3500B Engines
Auxiliary Water Pump - Remove - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Install - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Sea Water Pump 3500B Engines
Water Pump - Install 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Pump (Type 1) 3500B Engines
Auxiliary Water Pump - Remove - Auxiliary Pump 3500B Engines
Auxiliary Water Pump - Install - Auxiliary Pump 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Pump (Type 1) 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Pump (Type 2) 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Pump (Type 2) 3500B Engines

Improved Water Pump Seal {1361} 2003/10/01
A New Seal is Used for the Auxiliary Water Pump {1371} 2006/07/17
Improved Auxiliary Water Pumps are Used {1361, 1371} 2007/01/22

Water Pump - Inspect PM3500 Power Modules

Use Proper Handling During Shipment and Installation of the Water Pumps{1361} Use Proper Handling During Shipment and Installation of the Water Pumps{1361}

0R2815, 0R2857, 0R2858, And 0R4574 Remanufactured Water Pumps Need To Be Removed From Dealer Parts Stock 0R2815, 0R2857, 0R2858, And 0R4574 Remanufactured Water Pumps Need To Be Removed From Dealer Parts Stock
The Impeller Retaining Nut Needs To Be Replaced On Certain 0R9670, 0R9671, 0R9672, And 0R9673 Remanufactured Water Pumps In Dealer Parts Stock The Impeller Retaining Nut Needs To Be Replaced On Certain 0R9670, 0R9671, 0R9672, And 0R9673 Remanufactured Water Pumps In Dealer Parts Stock

Use of the 9Y-5710 Auxiliary Sea Water Pump in 3500 and 3500B applications Use of the 9Y-5710 Auxiliary Sea Water Pump in 3500 and 3500B applications
RADIATOR GP

Expansion Tank - Remove and Install 3500B Engines
Radiator Group - Remove 3500B Engines
Radiator Group - Install 3500B Engines
Radiator Core - Remove 3500B Engines
Radiator Core - Install 3500B Engines

A New Kit for the Cooling System Pressure Cap is Available {1353, 1354, 1382, 1392, 7405} 2006/08/07
Repairing Expansion Tank Support Brackets for Certain 3500 Engines {1354} 2011/10/06

Radiator - Clean PM3500 Power Modules
Coolant Level - Check PM3500 Power Modules
REGULATOR GP-TEMPERATURE

Water Temperature Regulator 3500B Engines for Caterpillar Built Power Modules
Thermostatic Valve 3500B Engines for Caterpillar Built Power Modules

Test for the Water Temperature Regulator 3500B Engines for Caterpillar Built Power Modules

Water Temperature Regulators - Remove 3500B Engines
Water Temperature Regulators - Install 3500B Engines

Coolant Temperature Regulator - Replace PM3500 Power Modules
TANK GP-EXPANSION

New Expansion Tank Assembly {1354} 2003/11/01
VALVE GP-COOLER BYPASS

Engine Oil Pressure is High 3500B and 3500B High Displacement Generator Set Engines
ELECTRICAL AND STARTING SYSTEM
ALARM GP

Alarms and Shutoffs PM3500 Power Modules
ALTERNATOR GP-CHARGING

Alternator Mounting 3500B Engines for Caterpillar Built Power Modules
Alternator and Regulator 3500B Engines for Caterpillar Built Power Modules
Alternator Mounting 3500B Engines for Caterpillar Built Power Modules

Alternator 3500B Engines for Caterpillar Built Power Modules

Alternator Regulator 3500B and 3500B High Displacement Generator Set Engines

Alternator 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Alternator Problem - Charging Problem and/or Noisy Operation 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Alternator - Remove and Install 3500B Engines

Correction to Service Magazine, SEPD0544, "Repair Parts Available for Alternator R-Terminal" {1405} 2000/12/18
Correction to Service Magazine, SEPD0544, "Harness Repair of Alternator R-Terminal Connector" {1405} 2000/12/25

Improved Design for the Alternator Guard Assembly {7168} 2005/05/30

Alternator - Inspect PM3500 Power Modules

Charging System Troubleshooting{1406} Charging System Troubleshooting{1406}
Procedure to Restore the Residual Magnetic Field on Brushless Alternators{1405} Procedure to Restore the Residual Magnetic Field on Brushless Alternators{1405}
BATTERY GP

Battery 3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0168 - FMI 00 System Voltage High 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Electrical Power Supply 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Electrical Power Supply - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Procedure for Improving Battery Life on Gensets {1401} 2011/02/24

Battery or Battery Cable - Disconnect PM3500 Power Modules
Battery Charger - Check PM3500 Power Modules
Battery - Replace PM3500 Power Modules
BOX GP

PRODUCT SUPPORT PROGRAM FOR REPLACING 252-7496 VOLTAGE SENSING FUSE (0.1A) WITH 272-5835 VOLTAGE SENSING FUSE (0.5A) ON CERTAIN C32, 3508, 3508B, 3512, 3512B, 3516, 3516B, 3516C, AND C175-16 GENSETS PRODUCT SUPPORT PROGRAM FOR REPLACING 252-7496 VOLTAGE SENSING FUSE (0.1A) WITH 272-5835 VOLTAGE SENSING FUSE (0.5A) ON CERTAIN C32, 3508, 3508B, 3512, 3512B, 3516, 3516B, 3516C, AND C175-16 GENSETS
CIRCUIT BREAKER GP

Circuit Breaker 3500B and 3500B High Displacement Generator Set Engines

Obsolete Merlin Gerin CK and CM Frame Circuit Breaker Replacements Are Now Available {1420, 4461} 2012/06/25

Generator Circuit Breaker Power Module Switchgear (Low Voltage and Medium Voltage)

Circuit Breaker Interrupting Rating on Griffin and Lafayette-Packaged Engine Generator Sets Circuit Breaker Interrupting Rating on Griffin and Lafayette-Packaged Engine Generator Sets
CONTACTOR GP

Engine Overspeed Control 3500B Engines for Caterpillar Built Power Modules

Contactors Power Module Switchgear (Low Voltage and Medium Voltage)

Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451} Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451}
CONTROL GP-ELECTRONIC

Electronic Control Module (Engine) - Remove and Install 3500B Engines

PRODUCT IMPROVEMENT PROGRAM FOR UPDATING SOFTWARE FOR THE ELECTRONIC MODULAR CONTROL PANEL (EMCP) 3.2 AND EMCP 3.3 CONTROLS, PART NUMBERS 227-5801 AND 227-5802 ON CERTAIN 3500B, 3500C, 3406C, C-18, C32, C27, C15, C18, AND C9 GENERATORS PRODUCT IMPROVEMENT PROGRAM FOR UPDATING SOFTWARE FOR THE ELECTRONIC MODULAR CONTROL PANEL (EMCP) 3.2 AND EMCP 3.3 CONTROLS, PART NUMBERS 227-5801 AND 227-5802 ON CERTAIN 3500B, 3500C, 3406C, C-18, C32, C27, C15, C18, AND C9 GENERATORS
ELECTRONICS GP-ENGINE

Electronic Control Module (ECM) 3500B and 3500B High Displacement Generator Set Engines
Cold Cylinder Cutout 3500B and 3500B High Displacement Generator Set Engines
Electronic Control System Operation 3500B Engines for Caterpillar Built Power Modules
Engine Speed/Timing Sensor 3500B Engines for Caterpillar Built Power Modules
Fuel Injector Timing 3500B Engines for Caterpillar Built Power Modules
Electronic Control Circuit for the Fuel System 3500B Engines for Caterpillar Built Power Modules
Cat Data Link 3500B Engines for Caterpillar Built Power Modules
Engine Monitoring System 3500B and 3500B High Displacement Generator Set Engines
Histogramming 3500B and 3500B High Displacement Generator Set Engines
Secondary Cat Data Link 3500B and 3500B High Displacement Generator Set Engines
System Configuration Parameters 3500B and 3500B High Displacement Generator Set Engines
100 Hour Free Configuration on Engine Start-up 3500B and 3500B High Displacement Generator Set Engines
Fuel Rate Scaling (Fuel Correction Factor) - Diesel Fuel 3500B and 3500B High Displacement Generator Set Engines
High Coolant Temperature 3500B Engines for Caterpillar Built Power Modules
Low Coolant Temperature 3500B Engines for Caterpillar Built Power Modules
ECM Voltage 3500B Engines for Caterpillar Built Power Modules
Electronic Control Terms 3500B and 3500B High Displacement Generator Set Engines
Cat Data Link 3500B and 3500B High Displacement Generator Set Engines
Engine Monitoring System 3500B Engines for Caterpillar Built Power Modules
Start Enable Output 3500B Engines for Caterpillar Built Power Modules
System Configuration Parameters 3500B Engines for Caterpillar Built Power Modules
Electronic Control Terms 3500B Engines for Caterpillar Built Power Modules
ECM Total Fuel Consumption Adjustment - Diesel Fuel 3500B and 3500B High Displacement Generator Set Engines
ECM Hour Increment Adjustment 3500B and 3500B High Displacement Generator Set Engines
Shutdown Notification Output 3500B Engines for Caterpillar Built Power Modules
Electronic Control System Operation 3500B and 3500B High Displacement Generator Set Engines

Engine Speed/Timing Sensor - Remove and Install 3500B and 3500B High Displacement Generator Set Engines
Checking and Calibrating Electronic Injection Timing with the Electronic Service Tool 3500B Engines for Caterpillar Built Power Modules
Engine Speed Measurement 3500B Engines for Caterpillar Built Power Modules
Calibration 3500B and 3500B High Displacement Generator Set Engines
Monitoring System Parameters 3500B and 3500B High Displacement Generator Set Engines
Configuration Parameters 3500B Engines for Caterpillar Built Power Modules
General Information (Electronic Control System) 3500B and 3500B High Displacement Generator Set Engines

ECM Will Not Communicate with Other Systems or Display Modules 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Excessive White Smoke 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Too Much Vibration 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Too Much Valve Lash 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Oil Contains Coolant 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Low Engine Oil Pressure 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Self-Diagnostics 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0248 - FMI 09 Cat Data Link not communicating 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0253 - FMI 02 Personality Module mismatch 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0254 - FMI 12 Electronic Control Module Error 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0268 - FMI 02 Check Programmable Parameters 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0094 - FMI 02 Fuel Pressure misinstalled 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0336 - FMI 02 Incorrect ECS Switch inputs 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Poor Fuel Consumption 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Engine Stalls at Low RPM 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Noise Coming from Cylinder 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Mechanical Noise (Knock) in Engine 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Excessive Engine Oil Consumption 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Programming Parameters 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Engine Monitoring System - Programmable 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Electronic Display Module - Optional 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Intermittent Low Power or Power Cutout 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Low Power/Poor or No Response to Throttle 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Can Not Reach Top Engine RPM 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Engine Has Early Wear 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
ECM/Personality Module 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0094 - FMI 03 Fuel Pressure open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0094 - FMI 04 Fuel Pressure short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0094 - FMI 13 Fuel Pressure calibration required 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0337 - FMI 02 Incorrect Remote E-Stop Switch inputs 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Factory Passwords 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Customer Parameters Worksheet 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Excessive Black Smoke 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
System Overview 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Analog Sensor Supply 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
CAT Data Link 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Direct Fuel Control Mode 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Emergency Stop Switch 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Engine Control Switch (ECS) 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Speed Control 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Starting Motor System 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Diagnostic Codes 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Fuel Dilution of Engine Oil 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
System Configuration Parameters 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Flash Programming 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Replacing the ECM 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Factory Passwords Worksheet 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Engine Cranks but Will Not Start 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Electronic Service Tool Will Not Communicate with ECM 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Intermittent Engine Shutdown 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Engine Will Not Crank 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Direct Fuel Control Mode 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
ECM Will Not Accept Factory Passwords 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Inspecting Electrical Connectors 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Symptoms 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Programmable Parameters 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Symptom Troubleshooting 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
ECM Software - Install 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Shutdown Occurs Intermittently 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
ECM - Replace 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Timing - Calibrate 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Electronic Service Tool Does Not Communicate 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Misfires, Runs Rough or Is Unstable 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Electronic Service Tools 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
ECM Does Not Communicate with Other Modules 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Diagnostic Trouble Codes 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Speed Control (Switch) - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Event Codes 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Diagnostic Capabilities 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Configuration Parameters 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
High Altitude Derate Occurrence 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Direct Fuel Control Mode - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
CAN Data Link - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Cat Data Link - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Wireless Communication Adapter Allows Radio Frequency Communication Between Computer and Electronic Control Module {0785, 0788} 2005/03/07

Correction To Service Manual Module, RENR1260, Electronic Modular Control Panel II (EMCP II) For EUI Engines {4490} 1998/08/01
New Software Helps Eliminate False Warnings And Error Codes {1920,1902} 1999/11/01
New Software Is Available For The Engines That Follow {7620} 2001/06/01
Additional Troubleshooting Procedures For Speed Burps {1901, 1913} 2001/08/01
New Software Provides Increased Stability At High Idle And The New Software Helps Eliminate Erroneous Logging Of Diagnostic Codes {1902, 7620} 2002/11/01
New Software Helps Eliminate Erroneous Logging Of Diagnostic Codes {7620} 2002/11/01
Finding the Latest Flash Files {7620} 2005/02/28
New Software for the Engine ECM is Now Available {1902, 7620} 2007/03/12
Improved Engine Software is Used {7620} 2007/08/27
Setting the Trip Point for High Boost Pressure {1901, 1920} 2009/03/23

Engine Protective Devices - Check PM3500 Power Modules
Gauges and Indicators PM3500 Power Modules
Configuration Parameters PM3500 Power Modules

Programming ECM Governor Gain Parameters{1901, 1908} Programming ECM Governor Gain Parameters{1901, 1908}

Product Support Program For Flashing New ECM Software On Certain 3508, 3512, And 3516 With EUI Option; And Certain 3508B, 3512B, And 3516B EPG And Marine Auxiliary Engines Product Support Program For Flashing New ECM Software On Certain 3508, 3512, And 3516 With EUI Option; And Certain 3508B, 3512B, And 3516B EPG And Marine Auxiliary Engines
ELECTRICAL GP

New Momentum Programmable Logic Control (PLC) is Now Available {449C} 2008/12/01
GENERATOR GP

Generator Operation PM3500 Power Modules
INDICATOR GP

Indicators for Engine Oil Pressure 3500B Engines for Caterpillar Built Power Modules
Indicators for Engine Oil Pressure 3500B and 3500B High Displacement Generator Set Engines
MAGNETIC PICKUP GP

Engine Speed Sensor 3500B and 3500B High Displacement Generator Set Engines
MISCELLANEOUS INFORMATION

Starting Motor - Inspect PM3500 Power Modules
MOTOR GP

Engine Cranks but Does Not Start 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Does Not Crank 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
REGULATOR GP-VOLTAGE

Proper Termination Techniques May Increase VR3 Voltage Regulator Reliability {1410} 2003/10/01
Improved Software for Caterpillar Digital Voltage Regulator (CDVR) Now Available {4467, 7620} 2006/12/04
The Caterpillar Digital Voltage Regulator (CDVR) Has been Improved {4467} 2007/12/17

Shock Hazard for the VR-6 and K65-12B Voltage Regulators Shock Hazard for the VR-6 and K65-12B Voltage Regulators
VR6 Or K65-12B Voltage Regulators Require An External Jumper Wire When Used With A Permanent Magnet Generator{4467} VR6 Or K65-12B Voltage Regulators Require An External Jumper Wire When Used With A Permanent Magnet Generator{4467}
Requirements for Troubleshooting and Replacing a Caterpillar Digital Voltage Regulator CDVR{4467} Requirements for Troubleshooting and Replacing a Caterpillar Digital Voltage Regulator CDVR{4467}
SENSOR GP

Engine Speed/Timing Sensor 3500B Engines for Caterpillar Built Power Modules
Crankcase Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Engine Oil Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Engine Speed Sensor 3500B Engines for Caterpillar Built Power Modules
Atmospheric Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Coolant Level Sensor 3500B Engines for Caterpillar Built Power Modules
Engine Oil Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Fuel Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Engine Coolant Temperature Sensor 3500B Engines for Caterpillar Built Power Modules
Engine Speed/Timing Sensor 3500B Engines for Caterpillar Built Power Modules
Temperature Sensor (Exhaust) 3500B Engines for Caterpillar Built Power Modules

Atmospheric Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Crankcase Pressure 3500B Engines for Caterpillar Built Power Modules
Exhaust Temperature 3500B Engines for Caterpillar Built Power Modules
Fuel Filter Differential Pressure 3500B Engines for Caterpillar Built Power Modules
Engine Oil Filter Differential Pressure 3500B Engines for Caterpillar Built Power Modules
Engine Oil Pressure 3500B Engines for Caterpillar Built Power Modules

MID 036 - CID 0101 - FMI 03 Crankcase Pressure open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0101 - FMI 04 Crankcase Pressure short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0262 - FMI 04 5 Volt Sensor DC Power Supply short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0262 - FMI 03 5 Volt Sensor DC Power Supply short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0263 - FMI 03 Digital Sensor Supply short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0263 - FMI 04 Digital Sensor Supply short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0274 - FMI 04 Atmospheric Pressure short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0274 - FMI 13 Atmospheric Pressure calibration required 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0827 - FMI 08 Left Exhaust Temperature signal abnormal 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0261 - FMI 13 Engine Timing calibration required 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0289 - FMI 03 Unfiltered Fuel Pressure open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0289 - FMI 13 Unfiltered Fuel Pressure calibration required 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0101 - FMI 13 Crankcase Pressure calibration required 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0110 - FMI 03 Engine Coolant Temperature open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0110 - FMI 04 Engine Coolant Temperature short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0168 - FMI 01 System Voltage Low 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0168 - FMI 02 System Voltage intermittent/erratic 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0274 - FMI 03 Atmospheric Pressure open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0542 - FMI 04 Unfiltered Engine Oil Pressure short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0542 - FMI 13 Unfiltered Engine Oil Pressure cal required 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0100 - FMI 13 Engine Oil Pressure calibration required 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0100 - FMI 03 Engine Oil Pressure open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0100 - FMI 04 Engine Oil Pressure short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0542 - FMI 02 Unfiltered Engine Oil Pressure misinstalled 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0190 - FMI 02 Loss of Engine Speed signal 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0190 - FMI 03 Engine Speed open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0190 - FMI 08 Engine Speed signal abnormal 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0091 - FMI 08 Throttle Position signal abnormal 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0289 - FMI 04 Unfiltered Fuel Pressure short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0542 - FMI 03 Unfiltered Engine Oil Pressure open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Analog Sensor - Calibrate 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0100 - FMI 02 Engine Oil Pressure out of range 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0289 - FMI 02 Unfiltered Fuel Pressure misinstalled 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0828 - FMI 08 Right Exhaust Temperature signal abnormal 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Digital Sensor Supply 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Engine Sensor Open/Short Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Engine Speed/Timing Sensor 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Engine Speed/Timing Sensor - Calibrate 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Speed/Timing - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Sensor Supply - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Sensor Signal (Analog, Passive) - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Sensor Signal (PWM) - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Sensor Signal (Analog, Active) - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

New Coolant Level Sensor Available {7422} 2001/02/01
A New Coolant Level Sensor Is Available {7422} 2001/02/01
Coolant Sensor Installation Service Notes {5574} 2008/07/07
A New Speed-Timing Sensor is Available {1912} 2006/07/24
New Exhaust Temperature Sensors Are Now Available {1919} 2006/12/04

Speed Sensor - Clean/Inspect PM3500 Power Modules

System Operation and Troubleshooting Of The Resistive Sender Fuel System On Certain Power Modules{4490, 7400, 7481} System Operation and Troubleshooting Of The Resistive Sender Fuel System On Certain Power Modules{4490, 7400, 7481}

Product Support Program For Relocating The Unfiltered Oil Pressure Sensor On Certain 3508, 3508B, 3512, 3512B, And 3516, 3516B Commercial Engines Product Support Program For Relocating The Unfiltered Oil Pressure Sensor On Certain 3508, 3508B, 3512, 3512B, And 3516, 3516B Commercial Engines
SOLENOID GP

Starting Solenoid 3500B and 3500B High Displacement Generator Set Engines

Injector Solenoids 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Injector Solenoid - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
STARTING AID GP

Ether Control System 3500B Engines for Caterpillar Built Power Modules
Ether Control System 3500B and 3500B High Displacement Generator Set Engines

MID 036 - CID 0545 - FMI 06 Ether Start Relay short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0545 - FMI 05 Ether Start Relay open/short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0546 - FMI 06 Ether Hold Relay short to +batt 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0546 - FMI 05 Ether Hold Relay open/short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Ether Injection System 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Ether Starting Aid - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
STARTING MOTOR GP

Electric Starting Motor 3500B Engines for Caterpillar Built Power Modules
Electric Starting Motor 3500B Engines for Caterpillar Built Power Modules
Starting Motor 37-MT, 41-MT, and 42-MT Series Starting Motors

General Information 37-MT, 41-MT, and 42-MT Series Starting Motors
Component Description 37-MT, 41-MT, and 42-MT Series Starting Motors
Normal Operation 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor 3500B and 3500B High Displacement Generator Set Engines

Pinion Clearance Adjustment 3500B and 3500B High Displacement Generator Set Engines
No Load - Test 37-MT, 41-MT, and 42-MT Series Starting Motors
Brush and Brush Holder - Check 37-MT, 41-MT, and 42-MT Series Starting Motors
Pinion Clearance - Adjust 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Solenoid - Test 37-MT, 41-MT, and 42-MT Series Starting Motors

Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Does Not Turn or Turns Slowly 37-MT, 41-MT, and 42-MT Series Starting Motors
General Information 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Electric Starting Motor - Remove and Install 3500B Engines
Air Starting Motor - Remove 3500B Engines
Air Starting Motor - Install 3500B Engines
Air Starting Motor - Assemble 3500B Engines
Starting Motor - Disassemble - 37-MT and 41-MT 37-MT, 41-MT, and 42-MT Series Starting Motors
General Information 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 37-MT and 41-MT 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Disassemble - 42-MT 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 42-MT 37-MT, 41-MT, and 42-MT Series Starting Motors

Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469} Caterpillar PRELUB® Diagnostics{1469}
SWITCH GP

Magnetic Switch 3500B Engines for Caterpillar Built Power Modules
Disconnect Switch 3500B Engines for Caterpillar Built Power Modules

Engine Control Switch - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Emergency Stop - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
TOOLS
Service Tools 37-MT, 41-MT, and 42-MT Series Starting Motors
Electronic Service Tools 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Diagnostic Cables and Harnesses Are Available {0785} 2000/12/25

Different Wire Removal Tool and Different Wire Installation Tool Are Required for 85 Pin Connectors on Engine Wiring Harnesses {0709} 2005/05/09
TRANSFORMER GP

Overburdened Power Transformers Can Lead to Power Transformer Failures Overburdened Power Transformers Can Lead to Power Transformer Failures
VALVE GP

A New Screen is Used in the 1L-2073 Pressure Reducing Valve {1462} 2004/06/01
WIRING GP

Electrical Connectors and Functions 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Wiring Information 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Electrical Connectors - Inspect 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Electrical Connectors 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408} 2000/06/26
Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553} 2000/10/09

Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408} 2000/07/01

Proper Grounding for the 161-0797 Governor Control As {1264, 1408} Proper Grounding for the 161-0797 Governor Control As {1264, 1408}

PRODUCT SUPPORT PROGRAM FOR REWORKING SWITCHGEAR CONTROL PANELS ON CERTAIN PM3508B AND PM3512 POWER MODULES PRODUCT SUPPORT PROGRAM FOR REWORKING SWITCHGEAR CONTROL PANELS ON CERTAIN PM3508B AND PM3512 POWER MODULES

Testing The Function Of The 3E6477 Relay Assembly (24 Volt) Testing The Function Of The 3E6477 Relay Assembly (24 Volt)
CONNECTION GP

Stator Lead - Check PM3500 Power Modules
RELAY GP

MID 036 - CID 0444 - FMI 05 Start Relay open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0444 - FMI 06 Start Relay short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
HEATER GP

A New Jacket Water Heater is Available {1383} 2003/06/01
Shutdown the Jacket Water Heater During Generator Set Operation {1383} 2008/06/09

Jacket Water Heater - Check PM3500 Power Modules

Replacing the Convection Jacket Water Heaters with a Recirculating Jacket Water Heater on 3500 Engines{1383} Replacing the Convection Jacket Water Heaters with a Recirculating Jacket Water Heater on 3500 Engines{1383}

7E6248 Jacket Water Heater Group 7E6248 Jacket Water Heater Group
ELECTRONICS GP-COMMUNICATION

New Version of Product Link Available {7602} 2001/08/27
New Flash File Software Is Used for Product Link 151/201 {7606, 7620} 2002/07/15

Installation Instructions For Product Link 101 Inline Timer{7602} Installation Instructions For Product Link 101 Inline Timer{7602}
ELECTRONICS GP-GENERATOR SET

Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490} Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490}
ENGINE ARRANGEMENT
ENGINE AR

Engine Design 3500B Engines for Caterpillar Built Power Modules

General Information 3500B Engines for Caterpillar Built Power Modules

Engine Rotation 3500B and 3500B High Displacement Generator Set Engines

Welding Precaution 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Power Is Intermittently Low or Power Cutout Is Intermittent 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Has Mechanical Noise (Knock) 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
General Information 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Misfires, Runs Rough or Is Unstable 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Overspeeds 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Top Speed Is Not Obtained 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

A New Screen In The TMI System Provides The Status Of Emission Certification Of Engines {1000} 2000/12/25
Caterpillar's Position On The Use Of Biodiesel Fuel In Caterpillar Engines {1000} 2002/01/21
A List Of Contacts For Caterpillar Product Support Is Available {1000, 4450, 7000} 2002/03/25

Revised Maintenance Schedules For 3500 Diesel Commercial Engines {0374,1000} 1999/10/01
Parts Manuals For The Following Products Are Now Provided On A CD-ROM {7000, 7002} 2002/02/01
Responsibilities for Emission Certified Engines {1000} 2005/10/03
Make Sure that the Generator Set Is Stored Properly {1021, 1404, 7002} 2009/06/01

Welding on Engines with Electronic Controls PM3500 Power Modules

Procedure for Cleaning an Engine that is Saturated with Water{1000} Procedure for Cleaning an Engine that is Saturated with Water{1000}
MISCELLANEOUS INFORMATION

Insulation on Exhaust Components {1000} 2006/03/06

Warranty Information PM3500 Power Modules
Emissions Warranty Information PM3500 Power Modules
Sound Information PM3500 Power Modules
Declaration of Conformity PM3500 Power Modules
FUEL SYSTEM
CONTROL GP-GOVERNOR

Improved Wiring Schematics for the Governor Control {1264, 7566} 2007/02/26
DRAIN GP-FUEL

Drain Water And Sediment From The Fuel Tank Daily {1273} 1999/06/21
FILTER GP-FUEL

Fuel Filter 3500B Engines for Caterpillar Built Power Modules

Fuel Filter Is Restricted 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Fuel Filter Housing - Remove - Spin-on Filter 3500B Engines
Fuel Filter Housing - Remove 3500B Engines
Fuel Filter Housing - Disassemble - Spin-on Filters 3500B Engines
Fuel Filter Housing - Assemble - Spin-on Filters 3500B Engines
Fuel Filter Housing - Install - Spin-on Filters 3500B Engines
Fuel Filter Housing - Install 3500B Engines
Fuel Filter Housing - Remove 3500B Engines
Fuel Filter Housing - Install 3500B Engines

New Caterpillar High Efficiency Fuel Filters With STAY CLEAN VALVES&reg; Replace All Standard Fuel Filters In February Of 1999 {1261} 1999/04/12

Fuel System Secondary Filter - Replace PM3500 Power Modules
Fuel System Primary Filter/Water Separator - Drain PM3500 Power Modules
Fuel System Primary Filter (Water Separator) Element - Replace PM3500 Power Modules
FUEL SYSTEM GP

Fuel Inlet Screens are Removed from Remanufactured Fuel Injectors {1250, 1252} 2003/11/01
Fuel Transfer System for Power Modules {1256} 2003/10/01
LINES GP-FUEL
SOLAS Requirement for Screening Fuel and Oil Line Connections on Marine Engines {1274, 1307} 2003/06/01
New Fuel Lines Help to Eliminate Damage from Rubbing {1274} 2003/10/01
New Fuel Tank Supply/Drain Line Groups and Genset Supply/Return Line Groups Are Now Being Used {1274} 2003/12/01
A New Fuel Shield is Available {1252} 2005/03/28
Use Care During Disassembly of the Fuel Manifolds {1252, 1274} 2007/10/22

Fuel Dilution Of The Oil In 3500B Engines Fuel Dilution Of The Oil In 3500B Engines
LINES GP-FUEL INJECTION

Fuel Pressure Regulator 3500B Engines for Caterpillar Built Power Modules

A New Fuel Injector Reduces the Amount of Soot in the Engine Oil {1251, 1254, 1290, 1713} 2004/10/01
Improved Fuel Injectors {1251, 1254, 1290} 2004/09/01
New Injector Seals are Now Used {1290} 2005/01/31

Worksheet for the Diagnosis of Fuel Injectors{1254, 1290} Worksheet for the Diagnosis of Fuel Injectors{1254, 1290}

The Torque Of The Injector Electronic Solenoid Valve Needs To Be Checked On Certain D11R Track-Type Tractors; 776D, 777D, 785C, And 793C Off Highway Trucks; 3508B, 3512, 3512B, 3516, And 3516B Engines The Torque Of The Injector Electronic Solenoid Valve Needs To Be Checked On Certain D11R Track-Type Tractors; 776D, 777D, 785C, And 793C Off Highway Trucks; 3508B, 3512, 3512B, 3516, And 3516B Engines
PUMP GP-FUEL INJECTION

Fuel Injector 3500B Engines for Caterpillar Built Power Modules

Electronic Fuel Injector 3500B Engines for Caterpillar Built Power Modules
Fuel Injector 3500B and 3500B High Displacement Generator Set Engines

Fuel Injector Trim Code 3500B and 3500B High Displacement Generator Set Engines
Fuel Injector Adjustment 3500B and 3500B High Displacement Generator Set Engines
Checking Engine Cylinders 3500B and 3500B High Displacement Generator Set Engines
Checking Engine Cylinders with an Electronic Service Tool 3500B Engines for Caterpillar Built Power Modules
Checking Engine Cylinders 3500B Engines for Caterpillar Built Power Modules

MID 036 - CID 0001 - FMI 05 Injector Cylinder 1 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0001 - FMI 06 Injector Cylinder 1 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0002 - FMI 05 Injector Cylinder 2 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0002 - FMI 06 Injector Cylinder 2 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0003 - FMI 05 Injector Cylinder 3 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0003 - FMI 06 Injector Cylinder 3 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0004 - FMI 05 Injector Cylinder 4 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0004 - FMI 06 Injector Cylinder 4 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0005 - FMI 05 Injector Cylinder 5 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0005 - FMI 06 Injector Cylinder 5 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0006 - FMI 05 Injector Cylinder 6 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0006 - FMI 06 Injector Cylinder 6 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0007 - FMI 05 Injector Cylinder 7 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0007 - FMI 06 Injector Cylinder 7 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0008 - FMI 05 Injector Cylinder 8 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0008 - FMI 06 Injector Cylinder 8 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0009 - FMI 06 Injector Cylinder 9 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0013 - FMI 05 Injector Cylinder 13 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0013 - FMI 06 Injector Cylinder 13 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0014 - FMI 05 Injector Cylinder 14 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0014 - FMI 06 Injector Cylinder 14 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0015 - FMI 06 Injector Cylinder 15 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0015 - FMI 05 Injector Cylinder 15 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0016 - FMI 06 Injector Cylinder 16 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0016 - FMI 05 Injector Cylinder 16 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0009 - FMI 05 Injector Cylinder 9 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0010 - FMI 05 Injector Cylinder 10 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0010 - FMI 06 Injector Cylinder 10 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0011 - FMI 05 Injector Cylinder 11 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0011 - FMI 06 Injector Cylinder 11 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0012 - FMI 05 Injector Cylinder 12 open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0012 - FMI 06 Injector Cylinder 12 short 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Injector Code - Calibrate 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Electronic Unit Injector - Install 3500B Engines
Electronic Unit Injector - Remove 3500B Engines

Be Sure To Tighten The Locknut For The Adjusting Screw For The Fuel Injector Rocker Arm To The Correct Torque {1290} 2001/05/01
New Sequence for Adjusting the Fuel Injectors {1290, 1290} 2006/01/02
Service Life of Unit Injectors {1251, 1290} 2007/01/01

Fuel Injector - Inspect/Adjust PM3500 Power Modules

Performing a Multiple Cylinder Cutout Test{1290} Performing a Multiple Cylinder Cutout Test{1290}

Some Remanufactured Fuel Injectors May Cause Fuel Dilution of Engine Oil{1251, 1290} Some Remanufactured Fuel Injectors May Cause Fuel Dilution of Engine Oil{1251, 1290}
PUMP GP-FUEL PRIMING

Fuel Priming Pump - Remove and Install 3500B Engines

Special Instruction, REHS1037 , "Installation Instructions for the Electric Fuel Priming Pump on Caterpillar Equipment With the 24 Volt System" has been Revised {1258} 2004/03/29

Installation Instructions for the Electric Fuel Priming Pump on Caterpillar Equipment With the 24 Volt System{1258} Installation Instructions for the Electric Fuel Priming Pump on Caterpillar Equipment With the 24 Volt System{1258}
PUMP GP-FUEL TRANSFER

Fuel Transfer Pump 3500B Engines for Caterpillar Built Power Modules

Fuel Transfer Pump - Remove 3500B Engines
Fuel Transfer Pump - Disassemble 3500B Engines
Fuel Transfer Pump - Assemble 3500B Engines
Fuel Transfer Pump - Install 3500B Engines

A New Fuel Transfer Pump is Used {1256} 2004/10/01
New Fuel Transfer Pump {1256} 2005/09/26

Pressure Requirements for the Fuel Transfer System{1256} Pressure Requirements for the Fuel Transfer System{1256}
TANK GP-FUEL

Fuel Tank Water and Sediment - Drain PM3500 Power Modules
Fuel Transfer System - Prime PM3500 Power Modules
TOOLS

9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706} 9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706}
COOLER GP

Fuel Cooler - Remove and Install 3500B Engines
GENERATORS
GENERATOR GP

Proper Application and Operation of Generator Set Will Increase Varistor Life and Will Minimize Generator Set Repair Costs and Down Time {4466} 2003/10/01
New Rectifiers Are Now Available {4465, 4472} 2006/12/18

Rotating Rectifier - Check PM3500 Power Modules
Generator Bearing - Lubricate PM3500 Power Modules
Stator Winding Temperature - Test PM3500 Power Modules
Generator Bearing - Inspect PM3500 Power Modules
Generator Winding - Test PM3500 Power Modules
Varistor - Inspect PM3500 Power Modules
Generator Bearing Temperature - Test/Record PM3500 Power Modules
Generator Winding Insulation - Test PM3500 Power Modules
Rotating Rectifier - Inspect/Test PM3500 Power Modules

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 110-4422 AND 110-4424 RECTIFIERS, 4P-6009 VARISTORS, AND ASSOCIATED HEAT SINK ASSEMBLIES FROM DEALER INVENTORY PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 110-4422 AND 110-4424 RECTIFIERS, 4P-6009 VARISTORS, AND ASSOCIATED HEAT SINK ASSEMBLIES FROM DEALER INVENTORY
PANEL GP-CONTROL

New Customer Communication Module Has Improved Communication Capabilities{1926} 1998/12/01
Updated Owners Manual For Customer Communication Module (CCM) Available{1926} 1998/12/01
REGULATOR GP-VOLTAGE

Dimensions Digital Voltage Regulator
Electrical Digital Voltage Regulator
Electrical Cat® Digital Voltage Regulator
Dimensions Cat® Digital Voltage Regulator

Customer Options Digital Voltage Regulator
Display and Keypad Digital Voltage Regulator
Fault Classifications Digital Voltage Regulator
Fault Codes Digital Voltage Regulator
General Information Digital Voltage Regulator
Loading and Stopping Profile Digital Voltage Regulator
Parameters Digital Voltage Regulator
Remote Communication Digital Voltage Regulator
Startup Profile Function Digital Voltage Regulator
KVAR Regulation Digital Voltage Regulator
Power Factor Regulation Digital Voltage Regulator
Voltage Regulation Digital Voltage Regulator
Line Loss Compensation Digital Voltage Regulator
Reactive Voltage Droop Digital Voltage Regulator
Cross Current Compensation Digital Voltage Regulator
General Information Cat® Digital Voltage Regulator
Startup Profile Function Cat® Digital Voltage Regulator
Loading and Stopping Profile Cat® Digital Voltage Regulator
Voltage Regulation Cat® Digital Voltage Regulator
Line Loss Compensation Cat® Digital Voltage Regulator
Reactive Voltage Droop Cat® Digital Voltage Regulator
Cross Current Compensation Cat® Digital Voltage Regulator
KVAR Regulation Cat® Digital Voltage Regulator
Power Factor Regulation Cat® Digital Voltage Regulator
Parameters Cat® Digital Voltage Regulator
Remote Communication Cat® Digital Voltage Regulator
Group Support Level Cat® Digital Voltage Regulator

Fault Handling for Earlier Digital Voltage Regulators Digital Voltage Regulator
Fault Handling Digital Voltage Regulator
General Information Digital Voltage Regulator
Parameter Viewing and Configuring Procedure Digital Voltage Regulator
Service Tools Cat® Digital Voltage Regulator
Startup Procedure Cat® Digital Voltage Regulator
High Voltage - Troubleshoot Digital Voltage Regulator
Improper PF Regulation or KVAR Regulation - Troubleshoot Digital Voltage Regulator
Inaccurate Display - Troubleshoot Digital Voltage Regulator
Loss of Frequency Shutdown - Troubleshoot Digital Voltage Regulator
Low Voltage - Troubleshoot Digital Voltage Regulator
No Voltage - Troubleshoot Digital Voltage Regulator
Reverse VAR Condition - Troubleshoot Digital Voltage Regulator
Unstable Voltage - Troubleshoot Digital Voltage Regulator
Watchdog Alarm - Troubleshoot Digital Voltage Regulator
Troubleshooting Digital Voltage Regulator
Wiring Diagrams Digital Voltage Regulator
Instantaneous Trip Shutdown - Troubleshoot Digital Voltage Regulator
General Information Cat® Digital Voltage Regulator
Wiring Diagrams Cat® Digital Voltage Regulator
Troubleshooting Cat® Digital Voltage Regulator
No Voltage - Troubleshoot Cat® Digital Voltage Regulator
Low Voltage - Troubleshoot Cat® Digital Voltage Regulator
High Voltage - Troubleshoot Cat® Digital Voltage Regulator
Unstable Voltage - Troubleshoot Cat® Digital Voltage Regulator
No Voltage Droop - Troubleshoot Cat® Digital Voltage Regulator
No Line Loss Compensation - Troubleshoot Cat® Digital Voltage Regulator
Poor Voltage Regulation - Troubleshoot Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar Electronic Technician) Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar PC Software) Cat® Digital Voltage Regulator
Gain Setting - Adjust Cat® Digital Voltage Regulator
Reverse VAR Condition - Troubleshoot Cat® Digital Voltage Regulator
Generator Overcurrent - Troubleshoot Cat® Digital Voltage Regulator
Startup Procedure Digital Voltage Regulator
Earlier CDVR Dissimilarities Cat® Digital Voltage Regulator

VR3 Voltage Regulator Initial Adjustment {4467} 2003/12/01
Caterpillar Digital Voltage Regulator (CDVR) Is Now Being Used {4467} 2004/03/01
New Voltage Regulator for Switchgear Is Now Used {1410} 2004/11/01
A Conversion Kit is Now Available to Convert a Digital Voltage Regulator (DVR) to a Caterpillar Digital Voltage Regulator (CDVR) {4467} 2008/09/29

Voltage Regulators PM3500 Power Modules

Installation Procedures for the 259-4020 Voltage Regulator Assembly (for use with Caterpillar Power Modules Equipped with Legacy Switchgear that Utilize the 131-5374 Annunciator Module Control Group ){4467} Installation Procedures for the 259-4020 Voltage Regulator Assembly (for use with Caterpillar Power Modules Equipped with Legacy Switchgear that Utilize the 131-5374 Annunciator Module Control Group ){4467}
Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467} Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467}

Loose Connections on Voltage Regulators Can Lead to Above Normal Voltage Output and Regulator Failure Loose Connections on Voltage Regulators Can Lead to Above Normal Voltage Output and Regulator Failure
Certain VR6 and K65-12B Voltage Regulators May Cause Generator Output Voltage to Increase Suddenly and Unexpectedly{4467} Certain VR6 and K65-12B Voltage Regulators May Cause Generator Output Voltage to Increase Suddenly and Unexpectedly{4467}
HYDRAULIC SYSTEM
CYLINDER GP

Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562} Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
LINES GP

New Protective Caps For Hose Clamps Are Now Available {5057} 2001/11/19
LUBRICATION SYSTEM
BREATHER GP

Crankcase Breather 3500B Engines for Caterpillar Built Power Modules

Crankcase Breather - Remove and Install 3500B Engines

A New High-Temperature Tee Hose Is Available for Crankcase Breathers on 3500, G3500, 3600, G3600, and C280 Engines {1317} 2013/08/21

Engine Crankcase Breather - Clean PM3500 Power Modules
FILTER GP-ENGINE OIL

Engine Oil Filter 3500B Engines for Caterpillar Built Power Modules
Engine Oil Filter 3500B Engines for Caterpillar Built Power Modules

Oil Filter Differential Pressure Problem 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Engine Oil Filter Housing - Disassemble 3500B Engines
Engine Oil Filter Housing - Assemble 3500B Engines
Engine Oil Filter Housing - Remove 3500B Engines
Engine Oil Filter Housing - Install 3500B Engines
Engine Oil Filter Base - Remove - Spin-on Filters 3500B Engines
Engine Oil Filter Base - Install - Spin-on Filters 3500B Engines

Install the Spin-On Engine Oil Filter Properly {1308} 2003/09/01
Improved Spin-On Engine Oil Filters are Used {1308} 2005/08/15

Engine Oil and Filter - Change PM3500 Power Modules

The 2P4005 Lube Filter Needs To Be Removed From Dealer Inventory The 2P4005 Lube Filter Needs To Be Removed From Dealer Inventory
PRELUBRICATION GP-ENGINE

Prelubrication System 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
Prelubrication - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
PUMP GP-ENGINE OIL

Engine Oil Pump 3500B Engines for Caterpillar Built Power Modules

Engine Oil Pump - Remove 3500B Engines
Engine Oil Pump - Disassemble 3500B Engines
Engine Oil Pump - Assemble 3500B Engines
Engine Oil Pump - Install 3500B Engines
Engine Oil Scavenge Pump - Remove 3500B Engines
Engine Oil Scavenge Pump - Disassemble 3500B Engines
Engine Oil Scavenge Pump - Assemble 3500B Engines

Oversized Bearings are Available for Reconditioning of Remanufactured Engine Oil Pumps and Scavenge Oil Pumps {1304, 1312} 2003/09/01
New Bearings for the Engine Oil Pump are Available {1304} 2005/01/17
PUMP GP-PRELUBRICATION

MID 036 - CID 0338 - FMI 05 Pre-Lube Relay open circuit 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
MID 036 - CID 0338 - FMI 06 Pre-Lube Relay short to ground 3500B Engines for Caterpillar Built Power Modules with the ADEM 2 Electronic Control Module
PUMP GP-SCAVENGE

Engine Oil Scavenge Pump - Install 3500B Engines

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK
VALVE GP

Engine Oil Sequence Valves - Remove and Install 3500B Engines
VALVE GP-FLUID SAMPLING

Engine Oil Sample - Obtain PM3500 Power Modules
OPERATOR STATION
AIR CONDITIONER GP

New Cab Air Filters Provide Improved Efficiency and Odor Reduction {7309, 7320, 7342} 2002/07/08
MONITOR GP

Installation and Operation of the Caterpillar Messenger Driver Information Display{7490} Installation and Operation of the Caterpillar Messenger Driver Information Display{7490}
PANEL GP

Electrostatic Discharge Awareness INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 1 - General Information INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 2 - Installation INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 3 - Setup and Calibration INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 4 - Theory Of Operation INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 5 - Troubleshooting INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix A. - LSM Control Specifications INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix B. - Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, &amp; Modules INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix C. - EMI Control in Electronic Governing Systems INSTALLATION AND OPERATION LOAD SHARING MODULE

Improvements Have Been Made To The Compatibility Of The Software {4491, 7620} 2008/12/29
New Application Loader Software For Caterpillar Switch Gear Is Now Available {4491, 7620} 2009/04/13
New Information Is Available For Intelligent Switchgear Organization (ISO) Products {4491} 2009/04/06
Parts For Caterpillar Switch Gear Are Now Available {4491} 2009/04/13

Service Manual Module, RENR2484, "Electronic Modular Control Panel II+ (EMCP II+)" is Now Available {4490} 2000/05/01
A New Pyrometer Is Available {7451, 7466} 2006/04/03
Revised Service Manual, RENR4911 , "Exhaust Temperature Scanner" {7451, 7466} 2006/04/03
Improved Troubleshooting Procedures for EMCPII, EMCPII+, and EMCPII+P Annunciators {4490} 2001/10/01
Procedure for Reconfiguring a 187-3511 Timer Gp to Annunciate a "Not In Auto" Alarm Without Generating Additional Alarms {4490} 2002/11/01

Control Panel PM3500 Power Modules
Abbreviations Power Module Switchgear (Low Voltage and Medium Voltage)
Receiving Inspection Power Module Switchgear (Low Voltage and Medium Voltage)
Storage Power Module Switchgear (Low Voltage and Medium Voltage)
Handling Power Module Switchgear (Low Voltage and Medium Voltage)
Installation Power Module Switchgear (Low Voltage and Medium Voltage)
Initial Startup Safety Check Power Module Switchgear (Low Voltage and Medium Voltage)
Initial Startup Procedure Power Module Switchgear (Low Voltage and Medium Voltage)
General Maintenance Information Power Module Switchgear (Low Voltage and Medium Voltage)
Control Panel Power Module Switchgear (Low Voltage and Medium Voltage)
Power Distribution Panel Power Module Switchgear (Low Voltage and Medium Voltage)
Protective Relays Power Module Switchgear (Low Voltage and Medium Voltage)
Switches Power Module Switchgear (Low Voltage and Medium Voltage)
Indicators Power Module Switchgear (Low Voltage and Medium Voltage)
Display Overview Power Module Switchgear (Low Voltage and Medium Voltage)
Main Screen Power Module Switchgear (Low Voltage and Medium Voltage)
Setup Screen Power Module Switchgear (Low Voltage and Medium Voltage)
Programmable Logic Controller Power Module Switchgear (Low Voltage and Medium Voltage)
Annunciate Screen Power Module Switchgear (Low Voltage and Medium Voltage)
Help Screen Power Module Switchgear (Low Voltage and Medium Voltage)
Alarm Screen Power Module Switchgear (Low Voltage and Medium Voltage)
Metering Screen Power Module Switchgear (Low Voltage and Medium Voltage)
General Operation Power Module Switchgear (Low Voltage and Medium Voltage)
Standby Operation Power Module Switchgear (Low Voltage and Medium Voltage)
Base Load Operation Power Module Switchgear (Low Voltage and Medium Voltage)
Manual Parallel Operation Power Module Switchgear (Low Voltage and Medium Voltage)
Glossary Power Module Switchgear (Low Voltage and Medium Voltage)
Reference Material Power Module Switchgear (Low Voltage and Medium Voltage)
Electrical Connections - Check Power Module Switchgear (Low Voltage and Medium Voltage)
Switchgear - Check Power Module Switchgear (Low Voltage and Medium Voltage)
Symbols Power Module Switchgear (Low Voltage and Medium Voltage)
Troubleshooting Power Module Switchgear (Low Voltage and Medium Voltage)
Generator Set Control + Power Module Switchgear (Low Voltage and Medium Voltage)
Battery Charger Power Module Switchgear (Low Voltage and Medium Voltage)
Maintenance Interval Schedule Power Module Switchgear (Low Voltage and Medium Voltage)

Flash Procedure For The Software Update Of The EMCP II+ With Generator Set Control+{4490} Flash Procedure For The Software Update Of The EMCP II+ With Generator Set Control+{4490}
Generator Set Control (GSC) and AC Transformer Box (ATB) Replacement{4490} Generator Set Control (GSC) and AC Transformer Box (ATB) Replacement{4490}

Product Support Program For Installing Improved Software In Certain 3208, 3304, 3306B, 3406C, 3412, 3508, 3508B, 3512, 3512B, G3512, 3516 And 3516B Generator Set Engines Product Support Program For Installing Improved Software In Certain 3208, 3304, 3306B, 3406C, 3412, 3508, 3508B, 3512, 3512B, G3512, 3516 And 3516B Generator Set Engines
PYROMETER GP

System Configuration Parameters (Scanner) Exhaust Temperature Scanner
TACHOMETER GP

New Electronic Tachometers Have Different Connection To Wiring Harness {7462} 2001/07/16
ALARM GP

Alarm Modules Power Module Switchgear (Low Voltage and Medium Voltage)
SERVICE EQUIPMENT AND SUPPLIES
CHARTS & FILMS

Installation of the 225-4256 Film {7405, 7557} Installation of the 225-4256 Film {7405, 7557}
GASKET & SEAL KITS

Improvements to Caterpillar's Gasket Kits for Engines {7555} 2001/01/15
HARDWARE & SEALANTS

Inspection of Steel Braided Hoses with Reusable Connectors {7553, 7554} 2008/01/21
LITERATURE GP

The Current Special Publication, PECP9067, "One Safe Source" Is Now Available Through The Internet {0374} 2002/05/13
Announcing the Combination of Groups Within the Paper Copies of the Caterpillar Parts Manuals {0374} 2002/06/03

Caterpillar Service Welding Guide{0599, 0677, 0678, 0679} Caterpillar Service Welding Guide{0599, 0677, 0678, 0679}
LUBRICANTS & FLUIDS

A New Edition of the Special Publication, SEBD0640, "Oil and Your Engine" is Available {1348} 2001/11/19

A Dye is Now Added to the Engine Oil at the Factory {1348} 2007/06/04

Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645} Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645}
MISCELLANEOUS INFORMATION

Service Information System Product Structure Link Change for Service Letters that Address Parts Stock Distribution {1000, 7000, 7750} 2001/08/20
Correction to Service Magazine , "Use the Technical Information Feedback Systems" {0374} 2001/12/03

The Product Structure Link In The Service Information System (SIS) Has Been Changed For Service Letters That Address Parts Stock Distribution {1000, 7750} 2001/08/01

The Product Structure Link In The Service Information System (SIS) Has Been Changed For Service Letters That Address Parts Stock Distribution {1000, 7750} 2001/09/01
PARTS STOCK, ORDERING & RETURN

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 352-6061 LINER SEALS FOR 3500 ENGINES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 352-6061 LINER SEALS FOR 3500 ENGINES FROM DEALER PARTS STOCK

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RETIGHTENING THE DRIVE GEAR ON CERTAIN 0R3233, 0R3860, AND 0R9250 ENGINE OIL SCAVENGE PUMPS IN DEALER PARTS STOCK FOR INSTALLATION IN VARIOUS 3508, 3512, AND 3516 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RETIGHTENING THE DRIVE GEAR ON CERTAIN 0R3233, 0R3860, AND 0R9250 ENGINE OIL SCAVENGE PUMPS IN DEALER PARTS STOCK FOR INSTALLATION IN VARIOUS 3508, 3512, AND 3516 ENGINES
TOOLS

New Hydraulic Wrenches and Pumps {0602, 0615} 2000/06/05

Hoses and Clamps - Inspect/Replace PM3500 Power Modules
WARRANTY

Provide Proper Documentation of Returned Parts within the Warranty Claim {1000} 2007/09/10
PRIME PACKAGE
MISCELLANEOUS INFORMATION

Parking PM3500 Power Modules
WORK TOOLS
GROUND ENGAGING TOOLS (G.E.T.)

Installation and Removal Of The Mechanically Attached Wear Plate System Installation and Removal Of The Mechanically Attached Wear Plate System





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