POWER MODULE Caterpillar SIS online


POWER MODULE
PM3516 POWER MODULE CAC

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AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP

Aftercooler 3500 Engines For Caterpillar Built Power Modules

Aftercooler 3500 Engines For Caterpillar Built Power Modules

Aftercooler - Remove and Install 3500B Engines

A New Gasket is Used {1063, 1380} 2005/05/23

Maintenance Requirements for Engines with Crankcase Ventilation Systems{1051, 1054, 1063, 1317} Maintenance Requirements for Engines with Crankcase Ventilation Systems{1051, 1054, 1063, 1317}
AIR CLEANER GP

Air Cleaner - Remove and Install 3500B Engines

Engine Air Cleaner Element (Single Element) - Clean/Replace PM3500 Power Modules
Engine Air Cleaner Service Indicator - Inspect PM3500 Power Modules
EXHAUST GP

Air Inlet and Exhaust Lines 3500 Engines For Caterpillar Built Power Modules

Measuring Exhaust Temperature 3500 Engines For Caterpillar Built Power Modules

Exhaust Elbow - Remove and Install 3500B Engines

A Special Instruction, REHS1807 , "Installation Guide for Diesel Particulate Filters" is Available {1089, 1091} 2004/01/01

A Previous High Temperature Locknut is Used in Engine Exhaust System Groups {7553} 2003/08/01
MANIFOLD GP-EXHAUST

Exhaust Manifold 3500 Engines For Caterpillar Built Power Modules

Exhaust Manifold - Remove and Install 3500B Engines

Improved Gasket for the Exhaust Elbow {1059} 2003/11/01
MANIFOLD GP-INLET

Measuring Inlet Manifold Pressure 3500 Engines For Caterpillar Built Power Modules

Air Inlet Manifold - Remove and Install 3500B Engines
SHUTOFF GP-AIR
Air Shutoff - Disassemble 3500B Engines
Air Shutoff - Assemble 3500B Engines
Air Shutoff - Remove and Install 3500B Engines
TOOLS

Thermocouple Assembly (Exhaust) Measures Engine Exhaust Temperatures {0701, 0776, 0781} 2004/03/29
TURBOCHARGER GP

Turbocharger 3500 Engines For Caterpillar Built Power Modules

Turbocharger 3500 Engines For Caterpillar Built Power Modules

Turbocharger - Remove - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Install - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Remove - Center Mounted Turbocharger 3500B Engines
Turbocharger - Install - Center Mounted Turbocharger 3500B Engines
Turbocharger - Disassemble 3500B Engines
Turbocharger - Assemble 3500B Engines
Turbocharger - Remove - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Install - Rear Mounted Turbocharger 3500B Engines

New Gasket for the Turbocharger's Water Lines {1052, 1380} 2003/11/01
New Oil Drain Tube for the Turbocharger {1052, 1307} 2006/01/30

Turbocharger - Inspect PM3500 Power Modules

CAT REMAN ANNOUNCES EXPANDED TURBOCHARGER AND CARTRIDGE COVERAGE FOR CERTAIN ENGINE MODELS CAT REMAN ANNOUNCES EXPANDED TURBOCHARGER AND CARTRIDGE COVERAGE FOR CERTAIN ENGINE MODELS
BASIC ENGINE
AIR COMPRESSOR GP

Air Starting Motor - Disassemble 3500B Engines
BELT TIGHTENER GP

Belt Tension Chart 3500 Engines For Caterpillar Built Power Modules
CAMSHAFT GP
Camshaft 3500 Engines For Caterpillar Built Power Modules

Camshaft 3500 Engines For Caterpillar Built Power Modules

Excessive Bearing Wear - Inspect 3500 Engines For Caterpillar Built Power Modules
Camshaft Timing 3500 Engines For Caterpillar Built Power Modules

Camshaft - Remove 3500B Engines
Camshaft - Install 3500B Engines
Camshaft Bearings - Remove 3500B Engines
Camshaft Bearings - Install 3500B Engines

Remanufactured Camshaft and Lifter Kits Are Available for Certain 3500B Engines {1209, 1210} 2013/09/16

New Cover Seals are Available {1107, 1201, 1210} 2007/03/26
Quality of Remanufactured Camshafts {1210} 2003/07/01
Clarification on the Use of Lubricated Camshaft Thrust Washers {1000, 1210} 2005/04/18
Procedure for Installing the Camshaft Drive Gear {1212} 2005/12/12
Improved Hardware for the Camshaft Thrust Plate Is Used in Certain 3500 Engines {1204, 1210} 2009/04/13

The 5P-0076 Camshaft Segment Bolts On Certain 3512, 3512B, 3516, And 3516B Engines; G3512 And G3516 Gas Engines May Not Have Been Correctly Torqued The 5P-0076 Camshaft Segment Bolts On Certain 3512, 3512B, 3516, And 3516B Engines; G3512 And G3516 Gas Engines May Not Have Been Correctly Torqued
COUPLING GP

Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450} Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450}

Check Bolt Torque on Flex Plates of Certain 3508B Single Bearing Generator Sets Check Bolt Torque on Flex Plates of Certain 3508B Single Bearing Generator Sets
CRANKSHAFT GP

Crankshaft Wear Sleeves and Seals 3500 Engines For Caterpillar Built Power Modules
Connecting Rod and Main Bearing Journals 3500 Engines For Caterpillar Built Power Modules
Crankshaft 3500 Engines For Caterpillar Built Power Modules

Crankshaft 3500 Engines For Caterpillar Built Power Modules

Main Bearings 3500 Engines For Caterpillar Built Power Modules
Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting 3500 Engines For Caterpillar Built Power Modules

Bearing Clearance - Check 3500B Engines
Crankshaft Main Bearings - Remove 3500B Engines
Crankshaft Main Bearings - Install 3500B Engines
Crankshaft - Remove 3500B Engines
Crankshaft - Install 3500B Engines
Crankshaft Rear Seal and Wear Sleeve - Remove 3500B Engines
Crankshaft Front Seal and Wear Sleeve - Remove 3500B Engines
Crankshaft Front Seal and Wear Sleeve - Install 3500B Engines
Crankshaft Rear Seal and Wear Sleeve - Install 3500B Engines

40 Power Microscope is Available for Inspecting Bearing Journals on Crankshafts {0777, 1202} 2006/01/16

Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218} 2005/04/11
Important Notice on Installation of Crankshaft Seals and Wear Sleeves {1160, 1161} 2009/02/23

Crankshaft Vibration Damper - Inspect PM3500 Power Modules

Incorrectly Marked Crankshaft Counterweights on 3500 Engines and on G3500 Engines{1202} Incorrectly Marked Crankshaft Counterweights on 3500 Engines and on G3500 Engines{1202}
CYLINDER BLOCK GP

Cylinder Liner 3500 Engines For Caterpillar Built Power Modules
Cylinder Block 3500 Engines For Caterpillar Built Power Modules
Connecting Rod 3500 Engines For Caterpillar Built Power Modules
Piston and Rings - Two-Piece Piston 3500 Engines For Caterpillar Built Power Modules
Piston and Rings - One-Piece Piston 3500 Engines For Caterpillar Built Power Modules

Cylinder Block, Liners and Heads 3500 Engines For Caterpillar Built Power Modules

Cylinder Block 3500 Engines For Caterpillar Built Power Modules
Cylinder Liner Projection 3500 Engines For Caterpillar Built Power Modules

Connecting Rod Bearings - Remove and Install 3500B Engines
Piston Cooling Jets - Remove and Install 3500B Engines
Cylinder Liner - Remove 3500B Engines
Cylinder Liner - Install 3500B Engines

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705} 2004/02/16

The Cylinder Block Has Changed {1201} 2003/10/01
New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201} 2010/06/25
A New Top Liner Seal Is Used on 3500 Engines {1201, 7555} 2010/12/16
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216} 2013/08/21
A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555} 2011/09/14

Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555} Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223} Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223} New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223}

CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CYLINDER HEAD GP

Cylinder Head 3500 Engines For Caterpillar Built Power Modules
Cylinder Head Valves 3500 Engines For Caterpillar Built Power Modules

Valve System Components 3500 Engines For Caterpillar Built Power Modules

Valve Lash and Valve Bridge Adjustment 3500 Engines For Caterpillar Built Power Modules
Valve Lash Check 3500 Engines For Caterpillar Built Power Modules
Cylinder Heads 3500 Engines For Caterpillar Built Power Modules

Cylinder Head - Install 3500B Engines
Cylinder Head - Remove 3500B Engines
Cylinder Head - Disassemble 3500B Engines
Cylinder Head - Assemble 3500B Engines

Be Sure The Cylinder Head Bore For The Unit Injector Is Clean When the Unit Injector Is Replaced {1290} 1999/06/21

New Cylinder Head Groups and Valve Mechanisms {1100, 1102, 1121, 1123} 2004/09/01
Procedure for Cylinder Head Bolt Tightening {1100} 2003/12/01
Oversized Valve Guides are Available {1104} 2005/01/31
Correction to Specifications "Cylinder Head Valves" {1108} 2005/03/21
An Improved Outer Valve Spring is Used {1100, 1108} 2006/01/02
A New Cylinder Head Gasket is Used {1124} 2006/07/24
Use the Correct Parts in the Valve Train {1100} 2007/01/22

Failure of Reused Rotocoils in 3500 Engines{1100} Failure of Reused Rotocoils in 3500 Engines{1100}
Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395} Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395}
DAMPER GP

Vibration Damper 3500 Engines For Caterpillar Built Power Modules
Vibration Damper 3500 Engines For Caterpillar Built Power Modules

Vibration Damper 3500 Engines For Caterpillar Built Power Modules

Vibration Damper - Remove and Install 3500B Engines

REMANUFACTURED DAMPERS FOR THE 3500 AND 3600 ENGINES REMANUFACTURED DAMPERS FOR THE 3500 AND 3600 ENGINES
DRIVE GP-ACCESSORY

Accessory Drive (Upper Right Hand) 3500 Engines For Caterpillar Built Power Modules

Accessory Drive (Front) - Disassemble 3500B Engines
Accessory Drive (Front) - Assemble 3500B Engines
Accessory Drive (Front) - Remove 3500B Engines
Accessory Drive (Front) - Install 3500B Engines

Improved Alternator Drive Assemblies, Auxiliary Drive Pulley Groups and Accessory Drive Groups {1151, 1207, 1425} 2003/10/01
DRIVE GP-AUXILIARY
New Seal for the Front Housing {1151, 1207} 2004/06/01
DRIVE GP-FAN

Fan Drive 3500 Engines For Caterpillar Built Power Modules

Improved Fan Drives are Used {1359} 2007/03/05
Use The Correct Stub Shaft For The Crankshaft {1237, 1359} 2004/05/01

Fan Drive Bearing - Lubricate PM3500 Power Modules
DRIVE GP-PUMP

Engine Oil and Water Pump Drive - Remove 3500B Engines
Engine Oil and Water Pump Drive - Disassemble 3500B Engines
Engine Oil and Water Pump Drive - Assemble 3500B Engines
Engine Oil and Water Pump Drive - Install 3500B Engines
FLYWHEEL GP

Flywheel 3500 Engines For Caterpillar Built Power Modules

Flywheel - Inspect 3500 Engines For Caterpillar Built Power Modules

Flywheel - Remove and Install 3500B Engines

New Flywheels Are Used {1156} 2003/08/01

Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204} Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}
GEAR GP

Gear Group (Front) 3500 Engines For Caterpillar Built Power Modules
Gear Group (Rear) 3500 Engines For Caterpillar Built Power Modules

Gear Group (Rear) - Remove 3500B Engines
Gear Group (Rear) - Install 3500B Engines

Replace the Gear when the Sleeve Bearing is Replaced {1212, 1234} 2005/04/18
A New Oil Pump Adapter Assembly is Used {1206, 1313} 2005/10/31

Machining of Replacement Sleeve Bearings{1206, 1212, 1234} Machining of Replacement Sleeve Bearings{1206, 1212, 1234}
HOUSING GP-FLYWHEEL

Flywheel Housing Cover 3500 Engines For Caterpillar Built Power Modules

Flywheel Housing - Inspect 3500 Engines For Caterpillar Built Power Modules

Flywheel Housing - Remove 3500B Engines
Flywheel Housing - Install 3500B Engines

Sealing and Installing the Flywheel Housing {1157, 7555} 2006/03/27
HOUSING GP-FRONT

Front Drive Housing - Remove and Install 3500B Engines

New Seals for the Front Housing {1151, 1207} 2003/10/01
New Seal for the Front Housing {1151} 2003/11/01
MOUNTING GP-ALTERNATOR

Identification Of External Terminals On Alternators {1405,1406,1400} 1998/12/07
Two New Tools Check Tension on Engine Belts {0701, 0767} 2004/05/01

Improved Alternator Adjusting Rod {1405} 2005/03/07
A New Alternator Drive Pulley with an Improved Wear Sleeve is Used {1154, 1405, 1425} 2007/06/04
MOUNTING GP-ENGINE

Engine Mounts - Check PM3500 Power Modules
PAN GP-OIL

Engine Oil Pan 3500 Engines For Caterpillar Built Power Modules

Engine Oil Pan - Remove 3500B Engines
Engine Oil Pan - Disassemble 3500B Engines
Engine Oil Pan - Assemble 3500B Engines
Engine Oil Pan - Install 3500B Engines

New Oil Pans {1302} 2003/10/01
PISTON & ROD GP

Engine Oil Cooler Bypass and Cooling Jet Sequence Valves 3500 Engines For Caterpillar Built Power Modules

Pistons, Rings and Connecting Rods 3500 Engines For Caterpillar Built Power Modules

Compression 3500 Engines For Caterpillar Built Power Modules
Connecting Rod Bearings 3500 Engines For Caterpillar Built Power Modules
Crankcase Pressure 3500 Engines For Caterpillar Built Power Modules

Pistons and Connecting Rods - Remove 3500B Engines
Pistons and Connecting Rods - Install 3500B Engines

New Fabricated Tool for Piston Pin Installation {1225} 2003/08/01
Introduction of New Pistons and Remanufactured Cylinder Packs {1214, 1239} 2003/11/01
Some Pistons and Cylinder Packs are Cancelled and Replaced {1214} 2006/08/07
The Piston Pin Retainer Is Now Marked for Correct Orientation {1214} 2004/02/01
A Parts Kit for the Piston Cooling Jets and Retainers for the Piston Cooling Jets is Now Cancelled {1331} 2005/06/20
The Piston Pin Retainer is Now Marked for Correct Orientation {1214} 2004/03/01
A New Piston Pin Retainer is Used {1214} 2004/06/01
Addition to Specifications for "Piston and Rings (One-Piece Piston)" {1214, 1215} 2005/01/31
New Piston and Rod Group {1225} 2005/11/28
New Procedure for Measuring the Connecting Rod {1218, 1225} 2006/08/14
New Piston Assemblies Are Used {1225} 2008/07/14

Install the Correct Piston Cooling Jet and the Correct Retainer for the One-Piece Piston{1214, 1331} Install the Correct Piston Cooling Jet and the Correct Retainer for the One-Piece Piston{1214, 1331}

Information that is required to understanding and the determining of the root cause of a piston pin joint failure Information that is required to understanding and the determining of the root cause of a piston pin joint failure
Some 3500 Cylinder Packs May Have Incorrect Pistons{1225} Some 3500 Cylinder Packs May Have Incorrect Pistons{1225}
Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553} Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553}
SERPENTINE/V-BELTS

Belt Tension Chart 3500 Engines For Caterpillar Built Power Modules

An Improved Alternator Belt is Used {1357} 2003/10/01
A New Special Instruction, REHS2259 , "Fabricated Tool for Alternate Method of Tightening Fan Drive Belts" is Available {1357, 1397} 2004/06/01
A Improved Alternator Guard in Used {7174} 2006/08/21

Belts - Inspect/Adjust/Replace PM3500 Power Modules

Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397} Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397}
VALVE MECHANISM GP

Valve Mechanism 3500 Engines For Caterpillar Built Power Modules
Fuel Injector Mechanism 3500 Engines For Caterpillar Built Power Modules

Finding the Top Center Position for the No. 1 Piston 3500 Engines For Caterpillar Built Power Modules

Rocker Shaft - Disassemble 3500B Engines
Rocker Shaft - Assemble 3500B Engines
Rocker Shaft and Push Rods - Remove 3500B Engines
Rocker Shaft and Push Rods - Install 3500B Engines
Valve Cover - Remove and Install 3500B Engines
Valve Cover Base - Remove and Install 3500B Engines

New Tools Are Available To Help Find The Top Center Position For No. 1 Piston {1105} 2001/11/19

Addition to Specifications "Valve Mechanism" {1123} 2005/02/28
New Rocker Arm Improves Lubrication {1123} 2004/04/01
A New Dowel Improves Lubrication to the Rocker Assembly {1123, 1123} 2003/12/01
Engines Are Now Built with Semi-Crowned Lifter Rollers {1209} 2004/07/01
An Improved Rocker Arm Base and an Improved Seal for the Rocker Arm Base are Now Used {1123, 1123} 2004/09/01
Improved Lifters are Now Used {1102, 1121, 1123} 2005/01/31
New Sleeve Bearing in the Rocker Arm {1123} 2005/02/28
An Improved Lifter Is Used for 3500 Engines with Mechanical Unit Injectors {1102, 1121, 1123} 2011/03/09
A New Valve Lifter Assembly Is Used in 3500B and 3500C Engines {1209} 2012/10/04

Engine Valve Lash - Inspect/Adjust PM3500 Power Modules
BRAKING SYSTEM
ACCUMULATOR GP

Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474} Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
COOLING SYSTEM
COOLER GP

Engine Oil Cooler - Disassemble 3500B Engines
Engine Oil Cooler - Assemble 3500B Engines
Engine Oil Cooler - Remove 3500B Engines
Engine Oil Cooler - Install 3500B Engines
Engine Oil Filter Base - Disassemble - Spin-on Filters 3500B Engines
Engine Oil Filter Base - Assemble - Spin-on Filters 3500B Engines

Improved Gasket for the Engine Oil Cooler {1378, 7555} 2004/04/01
FAN GP

Fan - Remove and Install 3500B Engines
LINES GP-AFTERCOOLER WATER

A New Coolant Elbow Is Used on Certain 3500 Engines {1380, 7553} 2013/02/06
LINES GP-WATER
New Gaskets in the Water Lines Groups {1380} 2003/12/01
An Updated Gasket for the Water Temperature Regulator Housing is Available {1355, 1380, 1393} 2006/11/27

Proper Installation of Braided Steel Hoses{7554} Proper Installation of Braided Steel Hoses{7554}
PUMP GP-WATER

Water Pump 3500 Engines For Caterpillar Built Power Modules

Water Pump - Disassemble 3500B Engines
Water Pump - Assemble 3500B Engines
Water Pump - Remove 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Remove 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Install 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Disassemble 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Assemble 3500B Engines
Auxiliary Water Pump - Remove - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Install - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Sea Water Pump 3500B Engines
Water Pump - Install 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Pump (Type 1) 3500B Engines
Auxiliary Water Pump - Remove - Auxiliary Pump 3500B Engines
Auxiliary Water Pump - Install - Auxiliary Pump 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Pump (Type 1) 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Pump (Type 2) 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Pump (Type 2) 3500B Engines

Improved Water Pump Seal {1361} 2003/10/01

Water Pump - Inspect PM3500 Power Modules

Use Proper Handling During Shipment and Installation of the Water Pumps{1361} Use Proper Handling During Shipment and Installation of the Water Pumps{1361}

The Impeller Retaining Nut Needs To Be Replaced On Certain 0R9670, 0R9671, 0R9672, And 0R9673 Remanufactured Water Pumps In Dealer Parts Stock The Impeller Retaining Nut Needs To Be Replaced On Certain 0R9670, 0R9671, 0R9672, And 0R9673 Remanufactured Water Pumps In Dealer Parts Stock

Use of the 9Y-5710 Auxiliary Sea Water Pump in 3500 and 3500B applications Use of the 9Y-5710 Auxiliary Sea Water Pump in 3500 and 3500B applications
RADIATOR GP

Expansion Tank - Remove and Install 3500B Engines
Radiator Group - Remove 3500B Engines
Radiator Group - Install 3500B Engines
Radiator Core - Remove 3500B Engines
Radiator Core - Install 3500B Engines

A New Kit for the Cooling System Pressure Cap is Available {1353, 1354, 1382, 1392, 7405} 2006/08/07

Radiator - Clean PM3500 Power Modules
REGULATOR GP-TEMPERATURE

Water Temperature Regulator 3500 Engines For Caterpillar Built Power Modules

Test for the Water Temperature Regulator 3500 Engines For Caterpillar Built Power Modules

Water Temperature Regulators - Remove 3500B Engines
Water Temperature Regulators - Install 3500B Engines

Cooling System Water Temperature Regulator - Replace PM3500 Power Modules
TANK GP-EXPANSION

New Expansion Tank Assembly {1354} 2003/11/01
VALVE GP-COOLER BYPASS

Engine Oil Pressure is High 3500 Engines For Caterpillar Built Power Modules
ELECTRICAL AND STARTING SYSTEM
ALARM GP

Alarms and Shutoffs PM3500 Power Modules
ALTERNATOR GP-CHARGING

Alternator Mounting 3500 Engines For Caterpillar Built Power Modules
Alternator and Regulator 3500 Engines For Caterpillar Built Power Modules

Alternator 3500 Engines For Caterpillar Built Power Modules

Alternator Regulator 3500 Engines For Caterpillar Built Power Modules

Alternator - Remove and Install 3500B Engines

Correction to Service Magazine, SEPD0544, "Repair Parts Available for Alternator R-Terminal" {1405} 2000/12/18
Correction to Service Magazine, SEPD0544, "Harness Repair of Alternator R-Terminal Connector" {1405} 2000/12/25

Improved Design for the Alternator Guard Assembly {7168} 2005/05/30

Alternator - Inspect PM3500 Power Modules

Charging System Troubleshooting{1406} Charging System Troubleshooting{1406}
BATTERY GP

Battery 3500 Engines For Caterpillar Built Power Modules

Battery or Battery Cable - Disconnect PM3500 Power Modules
Battery Charger - Check PM3500 Power Modules
Batteries - Replace PM3500 Power Modules
BOX GP

PRODUCT SUPPORT PROGRAM FOR REPLACING 252-7496 VOLTAGE SENSING FUSE (0.1A) WITH 272-5835 VOLTAGE SENSING FUSE (0.5A) ON CERTAIN C32, 3508, 3508B, 3512, 3512B, 3516, 3516B, 3516C, AND C175-16 GENSETS PRODUCT SUPPORT PROGRAM FOR REPLACING 252-7496 VOLTAGE SENSING FUSE (0.1A) WITH 272-5835 VOLTAGE SENSING FUSE (0.5A) ON CERTAIN C32, 3508, 3508B, 3512, 3512B, 3516, 3516B, 3516C, AND C175-16 GENSETS
CIRCUIT BREAKER GP

Circuit Breaker 3500 Engines For Caterpillar Built Power Modules

Obsolete Merlin Gerin CK and CM Frame Circuit Breaker Replacements Are Now Available {1420, 4461} 2013/05/28
CONTACTOR GP

Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451} Special Installation Instructions for the 379-3359 Speed Switch Assembly {1400, 1915, 7400, 7426, 7451}
CONTROL GP-ELECTRONIC

Electronic Governors 3500 Engines For Caterpillar Built Power Modules

Electronic Control Module (Engine) - Remove and Install 3500B Engines
ELECTRONICS GP-ENGINE

Engine Speed Measurement 3500 Engines For Caterpillar Built Power Modules

Wireless Communication Adapter Allows Radio Frequency Communication Between Computer and Electronic Control Module {0785, 0788} 2005/03/07

New Software Is Available For The Engines That Follow {7620} 2001/06/01
Additional Troubleshooting Procedures For Speed Burps {1901, 1913} 2001/08/01
Finding the Latest Flash Files {7620} 2005/02/28

Engine Protective Devices - Check PM3500 Power Modules
Gauges and Indicators PM3500 Power Modules

Update of Parameters for Throttle Inputs During Commissioning Procedure{1901, 4490} Update of Parameters for Throttle Inputs During Commissioning Procedure{1901, 4490}
GENERATOR GP

Generator Operation PM3500 Power Modules
INDICATOR GP

Indicators for Engine Oil Pressure 3500 Engines For Caterpillar Built Power Modules
MAGNETIC PICKUP GP

Engine Speed Sensor 3500 Engines For Caterpillar Built Power Modules
REGULATOR GP-VOLTAGE

Proper Termination Techniques May Increase VR3 Voltage Regulator Reliability {1410} 2003/10/01
Improved Software for Caterpillar Digital Voltage Regulator (CDVR) Now Available {4467, 7620} 2013/08/21

Shock Hazard for the VR-6 and K65-12B Voltage Regulators Shock Hazard for the VR-6 and K65-12B Voltage Regulators
Requirements for Troubleshooting and Replacing a Caterpillar Digital Voltage Regulator CDVR{4467} Requirements for Troubleshooting and Replacing a Caterpillar Digital Voltage Regulator CDVR{4467}
SENSOR GP

Engine Oil Pressure Sensor 3500 Engines For Caterpillar Built Power Modules
Engine Speed Sensor 3500 Engines For Caterpillar Built Power Modules

New Coolant Level Sensor Available {7422} 2001/02/01
Coolant Sensor Installation Service Notes {5574} 2008/07/07
Improved Engine Oil Pressure Sensor Is Used on Certain Commercial Engines {1924} 2011/07/01

Speed Sensor - Clean/Inspect PM3500 Power Modules

System Operation and Troubleshooting Of The Resistive Sender Fuel System On Certain Power Modules{4490, 7400, 7481} System Operation and Troubleshooting Of The Resistive Sender Fuel System On Certain Power Modules{4490, 7400, 7481}
SOLENOID GP

Starting Solenoid 3500 Engines For Caterpillar Built Power Modules
STARTING MOTOR GP

Electric Starting Motor 3500 Engines For Caterpillar Built Power Modules
Electric Starting Motor 3500 Engines For Caterpillar Built Power Modules
Electric Starting Motor 3500 Engines For Caterpillar Built Power Modules
Starting Motor 37-MT, 41-MT, and 42-MT Series Starting Motors

General Information 37-MT, 41-MT, and 42-MT Series Starting Motors
Component Description 37-MT, 41-MT, and 42-MT Series Starting Motors
Normal Operation 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor 3500 Engines For Caterpillar Built Power Modules

Pinion Clearance Adjustment 3500 Engines For Caterpillar Built Power Modules
No Load - Test 37-MT, 41-MT, and 42-MT Series Starting Motors
Brush and Brush Holder - Check 37-MT, 41-MT, and 42-MT Series Starting Motors
Pinion Clearance - Adjust 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Solenoid - Test 37-MT, 41-MT, and 42-MT Series Starting Motors

Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor Does Not Turn or Turns Slowly 37-MT, 41-MT, and 42-MT Series Starting Motors
General Information 37-MT, 41-MT, and 42-MT Series Starting Motors

Electric Starting Motor - Remove and Install 3500B Engines
Air Starting Motor - Remove 3500B Engines
Air Starting Motor - Install 3500B Engines
Air Starting Motor - Assemble 3500B Engines
Starting Motor - Disassemble - 37-MT and 41-MT 37-MT, 41-MT, and 42-MT Series Starting Motors
General Information 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 37-MT and 41-MT 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Disassemble - 42-MT 37-MT, 41-MT, and 42-MT Series Starting Motors
Starting Motor - Assemble - 42-MT 37-MT, 41-MT, and 42-MT Series Starting Motors

Electric Starting Motor - Inspect PM3500 Power Modules

Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469} Caterpillar PRELUB® Diagnostics{1469}
SWITCH GP

Disconnect Switch 3500 Engines For Caterpillar Built Power Modules
Magnetic Switch 3500 Engines For Caterpillar Built Power Modules
Coolant Temperature Switch 3500 Engines For Caterpillar Built Power Modules

Magnetic Switch 3500 Engines For Caterpillar Built Power Modules
TOOLS

Service Tools 37-MT, 41-MT, and 42-MT Series Starting Motors

Diagnostic Cables and Harnesses Are Available {0785} 2000/12/25

Different Wire Removal Tool and Different Wire Installation Tool Are Required for 85 Pin Connectors on Engine Wiring Harnesses {0709} 2005/05/09
TRANSFORMER GP

Overburdened Power Transformers Can Lead to Power Transformer Failures Overburdened Power Transformers Can Lead to Power Transformer Failures
VALVE GP

A New Screen is Used in the 1L-2073 Pressure Reducing Valve {1462} 2004/06/01
WIRING GP

Coolant Temperature Switch 3500 Engines For Caterpillar Built Power Modules

Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408} 2000/06/26
Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553} 2000/10/09

Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408} 2000/07/01

Proper Grounding for the 161-0797 Governor Control As {1264, 1408} Proper Grounding for the 161-0797 Governor Control As {1264, 1408}

Testing The Function Of The 3E6477 Relay Assembly (24 Volt) Testing The Function Of The 3E6477 Relay Assembly (24 Volt)
CONNECTION GP

Stator Lead - Check PM3500 Power Modules
HEATER GP

A New Jacket Water Heater is Available {1383} 2003/06/01

Jacket Water Heater - Check PM3500 Power Modules

Replacing the Convection Jacket Water Heaters with a Recirculating Jacket Water Heater on 3500 Engines{1383} Replacing the Convection Jacket Water Heaters with a Recirculating Jacket Water Heater on 3500 Engines{1383}

7E6248 Jacket Water Heater Group 7E6248 Jacket Water Heater Group
ELECTRONICS GP-COMMUNICATION

New Version of Product Link Available {7602} 2001/08/27
New Flash File Software Is Used for Product Link 151/201 {7606, 7620} 2002/07/15

Installation Instructions For Product Link 101 Inline Timer{7602} Installation Instructions For Product Link 101 Inline Timer{7602}
ELECTRONICS GP-GENERATOR SET

Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490} Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490}
ENGINE ARRANGEMENT
ENGINE AR

Engine Design 3500 Engines For Caterpillar Built Power Modules

Engine Rotation 3500 Engines For Caterpillar Built Power Modules

A New Screen In The TMI System Provides The Status Of Emission Certification Of Engines {1000} 2001/01/08
Caterpillar's Position On The Use Of Biodiesel Fuel In Caterpillar Engines {1000} 2002/01/21
A List Of Contacts For Caterpillar Product Support Is Available {1000, 4450, 7000} 2002/03/25

Revised Maintenance Schedules For 3500 Diesel Commercial Engines {0374,1000} 1999/10/01
Parts Manuals For The Following Products Are Now Provided On A CD-ROM {7000, 7002} 2002/02/01

Procedure for Cleaning an Engine that is Saturated with Water{1000} Procedure for Cleaning an Engine that is Saturated with Water{1000}
MISCELLANEOUS INFORMATION

Insulation on Exhaust Components {1000} 2006/03/06

Emissions Warranty Information PM3500 Power Modules
FUEL SYSTEM
CONTROL GP-FUEL
Fuel Control Linkage - Check/Lubricate PM3500 Power Modules
CONTROL GP-FUEL INJECTION

Fuel Injection Control Linkage 3500 Engines For Caterpillar Built Power Modules

Fuel Injection Control Linkage 3500 Engines For Caterpillar Built Power Modules

Fuel Setting 3500 Engines For Caterpillar Built Power Modules
CONTROL GP-GOVERNOR

Improved Wiring Schematics for the Governor Control {1264, 7566} 2007/02/26
DRAIN GP-FUEL

Drain Water And Sediment From The Fuel Tank Daily {1273} 1999/06/21
FILTER GP-FUEL

Fuel Filter Housing - Remove - Spin-on Filter 3500B Engines
Fuel Filter Housing - Remove 3500B Engines
Fuel Filter Housing - Disassemble - Spin-on Filters 3500B Engines
Fuel Filter Housing - Assemble - Spin-on Filters 3500B Engines
Fuel Filter Housing - Install - Spin-on Filters 3500B Engines
Fuel Filter Housing - Install 3500B Engines
Fuel Filter Housing - Remove 3500B Engines
Fuel Filter Housing - Install 3500B Engines

New Caterpillar High Efficiency Fuel Filters With STAY CLEAN VALVES&reg; Replace All Standard Fuel Filters In February Of 1999 {1261} 1999/04/12

Fuel System Secondary Filter - Replace PM3500 Power Modules
Fuel System Primary Filter/Water Separator - Drain PM3500 Power Modules
Fuel System Primary Filter (Water Separator) Element - Replace PM3500 Power Modules
FUEL SYSTEM GP

Fuel Inlet Screens are Removed from Remanufactured Fuel Injectors {1250, 1252} 2003/11/01
Fuel Transfer System for Power Modules {1256} 2003/10/01
GOVERNOR GP

Governor Linkage 3500 Engines For Caterpillar Built Power Modules
LINES GP-FUEL

SOLAS Requirement for Screening Fuel and Oil Line Connections on Marine Engines {1274, 1307} 2003/06/01
New Fuel Tank Supply/Drain Line Groups and Genset Supply/Return Line Groups Are Now Being Used {1274} 2003/12/01
A New Fuel Shield is Available {1252} 2005/03/28
Use Care During Disassembly of the Fuel Manifolds {1252, 1274} 2007/10/22
LINES GP-FUEL INJECTION
Improved Fuel Injectors {1251, 1254, 1290} 2004/09/01
New Injector Seals are Now Used {1290} 2005/01/31

Worksheet for the Diagnosis of Fuel Injectors{1254, 1290} Worksheet for the Diagnosis of Fuel Injectors{1254, 1290}
PUMP GP-FUEL INJECTION

Fuel Injector 3500 Engines For Caterpillar Built Power Modules
Fuel Injection Cycle 3500 Engines For Caterpillar Built Power Modules

Checking Engine Cylinders 3500 Engines For Caterpillar Built Power Modules
Fuel Injector Timing 3500 Engines For Caterpillar Built Power Modules
Fuel Injector Synchronization 3500 Engines For Caterpillar Built Power Modules

Electronic Unit Injector - Install 3500B Engines
Electronic Unit Injector - Remove 3500B Engines

Service Life of Unit Injectors {1251, 1290} 2007/01/01
New Sequence for Adjusting the Fuel Injectors in 3516, 3516B, and 3516C Engines {1290} 2013/01/03

Fuel Injector - Inspect/Adjust PM3500 Power Modules

Some Remanufactured Fuel Injectors May Cause Fuel Dilution of Engine Oil{1251, 1290} Some Remanufactured Fuel Injectors May Cause Fuel Dilution of Engine Oil{1251, 1290}
PUMP GP-FUEL PRIMING

Fuel Priming Pump - Remove and Install 3500B Engines

Special Instruction, REHS1037 , "Installation Instructions for the Electric Fuel Priming Pump on Caterpillar Equipment With the 24 Volt System" has been Revised {1258} 2004/03/29

Installation Instructions for the Electric Fuel Priming Pump on Caterpillar Equipment With the 24 Volt System{1258} Installation Instructions for the Electric Fuel Priming Pump on Caterpillar Equipment With the 24 Volt System{1258}
PUMP GP-FUEL TRANSFER

Fuel Transfer Pump 3500 Engines For Caterpillar Built Power Modules

Fuel Transfer Pump 3500 Engines For Caterpillar Built Power Modules

Fuel Transfer Pump - Remove 3500B Engines
Fuel Transfer Pump - Disassemble 3500B Engines
Fuel Transfer Pump - Assemble 3500B Engines
Fuel Transfer Pump - Install 3500B Engines

A New Fuel Transfer Pump is Used {1256} 2004/10/01
New Fuel Transfer Pump {1256} 2008/03/03

Pressure Requirements for the Fuel Transfer System{1256} Pressure Requirements for the Fuel Transfer System{1256}
SHUTOFF GP

Manual Shutoff 3500 Engines For Caterpillar Built Power Modules
TANK GP-FUEL

Fuel Tank Water and Sediment - Drain PM3500 Power Modules
Fuel Transfer System - Prime PM3500 Power Modules
TOOLS

9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706} 9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706}
COOLER GP

Fuel Cooler - Remove and Install 3500B Engines
GENERATORS
GENERATOR GP

Proper Application and Operation of Generator Set Will Increase Varistor Life and Will Minimize Generator Set Repair Costs and Down Time {4466} 2003/10/01
New Rectifiers Are Now Available {4465, 4472} 2006/12/18

Bearing (Spherical Roller) - Lubricate PM3500 Power Modules
Insulation - Test PM3500 Power Modules
Bearing - Inspect PM3500 Power Modules
Stator Winding Temperature - Measure/Record PM3500 Power Modules
Bearing Temperature - Measure/Record PM3500 Power Modules
Rotating Rectifier - Test PM3500 Power Modules
Varistor - Test PM3500 Power Modules
Winding - Test PM3500 Power Modules
Bearing (Ball) - Lubricate - Generator PM3500 Power Modules
Rotating Rectifier - Check PM3500 Power Modules

PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPAIRING ADAPTORS ON CERTAIN 3516 AND 3516B ENGINES PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPAIRING ADAPTORS ON CERTAIN 3516 AND 3516B ENGINES
REGULATOR GP-VOLTAGE

Dimensions Digital Voltage Regulator
Electrical Digital Voltage Regulator
Electrical Cat® Digital Voltage Regulator
Dimensions Cat® Digital Voltage Regulator

Customer Options Digital Voltage Regulator
Display and Keypad Digital Voltage Regulator
Fault Classifications Digital Voltage Regulator
Fault Codes Digital Voltage Regulator
General Information Digital Voltage Regulator
Loading and Stopping Profile Digital Voltage Regulator
Parameters Digital Voltage Regulator
Remote Communication Digital Voltage Regulator
Startup Profile Function Digital Voltage Regulator
KVAR Regulation Digital Voltage Regulator
Power Factor Regulation Digital Voltage Regulator
Voltage Regulation Digital Voltage Regulator
Line Loss Compensation Digital Voltage Regulator
Reactive Voltage Droop Digital Voltage Regulator
Cross Current Compensation Digital Voltage Regulator
General Information Cat® Digital Voltage Regulator
Startup Profile Function Cat® Digital Voltage Regulator
Loading and Stopping Profile Cat® Digital Voltage Regulator
Voltage Regulation Cat® Digital Voltage Regulator
Line Loss Compensation Cat® Digital Voltage Regulator
Reactive Voltage Droop Cat® Digital Voltage Regulator
Cross Current Compensation Cat® Digital Voltage Regulator
KVAR Regulation Cat® Digital Voltage Regulator
Power Factor Regulation Cat® Digital Voltage Regulator
Parameters Cat® Digital Voltage Regulator
Remote Communication Cat® Digital Voltage Regulator
Group Support Level Cat® Digital Voltage Regulator

Fault Handling for Earlier Digital Voltage Regulators Digital Voltage Regulator
Fault Handling Digital Voltage Regulator
General Information Digital Voltage Regulator
Parameter Viewing and Configuring Procedure Digital Voltage Regulator
Service Tools Cat® Digital Voltage Regulator
Startup Procedure Cat® Digital Voltage Regulator
High Voltage - Troubleshoot Digital Voltage Regulator
Improper PF Regulation or KVAR Regulation - Troubleshoot Digital Voltage Regulator
Inaccurate Display - Troubleshoot Digital Voltage Regulator
Loss of Frequency Shutdown - Troubleshoot Digital Voltage Regulator
Low Voltage - Troubleshoot Digital Voltage Regulator
No Voltage - Troubleshoot Digital Voltage Regulator
Reverse VAR Condition - Troubleshoot Digital Voltage Regulator
Unstable Voltage - Troubleshoot Digital Voltage Regulator
Watchdog Alarm - Troubleshoot Digital Voltage Regulator
Troubleshooting Digital Voltage Regulator
Wiring Diagrams Digital Voltage Regulator
Instantaneous Trip Shutdown - Troubleshoot Digital Voltage Regulator
General Information Cat® Digital Voltage Regulator
Wiring Diagrams Cat® Digital Voltage Regulator
Troubleshooting Cat® Digital Voltage Regulator
No Voltage - Troubleshoot Cat® Digital Voltage Regulator
Low Voltage - Troubleshoot Cat® Digital Voltage Regulator
High Voltage - Troubleshoot Cat® Digital Voltage Regulator
Unstable Voltage - Troubleshoot Cat® Digital Voltage Regulator
No Voltage Droop - Troubleshoot Cat® Digital Voltage Regulator
No Line Loss Compensation - Troubleshoot Cat® Digital Voltage Regulator
Poor Voltage Regulation - Troubleshoot Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar Electronic Technician) Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar PC Software) Cat® Digital Voltage Regulator
Gain Setting - Adjust Cat® Digital Voltage Regulator
Reverse VAR Condition - Troubleshoot Cat® Digital Voltage Regulator
Generator Overcurrent - Troubleshoot Cat® Digital Voltage Regulator
Startup Procedure Digital Voltage Regulator
Earlier CDVR Dissimilarities Cat® Digital Voltage Regulator

VR3 Voltage Regulator Initial Adjustment {4467} 2003/12/01
Caterpillar Digital Voltage Regulator (CDVR) Is Now Being Used {4467} 2004/03/01
New Voltage Regulator for Switchgear Is Now Used {1410} 2004/11/01
A Conversion Kit is Now Available to Convert a Digital Voltage Regulator (DVR) to a Caterpillar Digital Voltage Regulator (CDVR) {4467} 2008/09/29

Voltage Regulator Options PM3500 Power Modules
Voltage Regulators PM3500 Power Modules

Installation Procedures for the 259-4020 Voltage Regulator Assembly (for use with Caterpillar Power Modules Equipped with Legacy Switchgear that Utilize the 131-5374 Annunciator Module Control Group ){4467} Installation Procedures for the 259-4020 Voltage Regulator Assembly (for use with Caterpillar Power Modules Equipped with Legacy Switchgear that Utilize the 131-5374 Annunciator Module Control Group ){4467}
Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467} Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467}

Loose Connections on Voltage Regulators Can Lead to Above Normal Voltage Output and Regulator Failure Loose Connections on Voltage Regulators Can Lead to Above Normal Voltage Output and Regulator Failure
HYDRAULIC SYSTEM
CYLINDER GP

Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562} Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
LINES GP

New Protective Caps For Hose Clamps Are Now Available {5057} 2001/11/19
LUBRICATION SYSTEM
BREATHER GP

Crankcase Breather 3500 Engines For Caterpillar Built Power Modules

Crankcase Breather - Remove and Install 3500B Engines

A New High-Temperature Tee Hose Is Available for Crankcase Breathers on 3500, G3500, 3600, G3600, and C280 Engines {1317} 2013/08/21

Engine Crankcase Breather - Clean PM3500 Power Modules
FILTER GP-ENGINE OIL

Engine Oil Filter 3500 Engines For Caterpillar Built Power Modules

Engine Oil Filter Housing - Disassemble 3500B Engines
Engine Oil Filter Housing - Assemble 3500B Engines
Engine Oil Filter Housing - Remove 3500B Engines
Engine Oil Filter Housing - Install 3500B Engines
Engine Oil Filter Base - Remove - Spin-on Filters 3500B Engines
Engine Oil Filter Base - Install - Spin-on Filters 3500B Engines

Install the Spin-On Engine Oil Filter Properly {1308} 2003/09/01
Improved Spin-On Engine Oil Filters are Used {1308} 2005/08/15

Engine Oil and Filter - Change PM3500 Power Modules
PUMP GP-ENGINE OIL

Engine Oil Pump 3500 Engines For Caterpillar Built Power Modules

Engine Oil Pump - Remove 3500B Engines
Engine Oil Pump - Disassemble 3500B Engines
Engine Oil Pump - Assemble 3500B Engines
Engine Oil Pump - Install 3500B Engines
Engine Oil Scavenge Pump - Remove 3500B Engines
Engine Oil Scavenge Pump - Disassemble 3500B Engines
Engine Oil Scavenge Pump - Assemble 3500B Engines

Oversized Bearings are Available for Reconditioning of Remanufactured Engine Oil Pumps and Scavenge Oil Pumps {1304, 1312} 2003/09/01
New Bearings for the Engine Oil Pump are Available {1304} 2005/01/17
PUMP GP-SCAVENGE

Engine Oil Scavenge Pump - Install 3500B Engines

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK
VALVE GP

Engine Oil Sequence Valves - Remove and Install 3500B Engines
VALVE GP-FLUID SAMPLING

Engine Oil Sample - Obtain PM3500 Power Modules
OPERATOR STATION
AIR CONDITIONER GP

New Cab Air Filters Provide Improved Efficiency and Odor Reduction {7309, 7320, 7342} 2002/07/08
MONITOR GP

Installation and Operation of the Caterpillar Messenger Driver Information Display{7490} Installation and Operation of the Caterpillar Messenger Driver Information Display{7490}
PANEL GP

Electrostatic Discharge Awareness INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 1 - General Information INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 2 - Installation INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 3 - Setup and Calibration INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 4 - Theory Of Operation INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 5 - Troubleshooting INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix A. - LSM Control Specifications INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix B. - Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, &amp; Modules INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix C. - EMI Control in Electronic Governing Systems INSTALLATION AND OPERATION LOAD SHARING MODULE

A New Pyrometer Is Available {7451, 7466} 2006/04/03
Revised Service Manual, RENR4911 , "Exhaust Temperature Scanner" {7451, 7466} 2006/04/03
Improved Troubleshooting Procedures for EMCPII, EMCPII+, and EMCPII+P Annunciators {4490} 2001/10/01
New Software is Now Available for EMCP 3.1, EMCP 3.2, and EMCP 3.3 {4490, 7620} 2006/11/13

Switchgear Control Panel PM3500 Power Modules
Control Panel PM3500 Power Modules

Flash Procedure For The Software Update Of The EMCP II+ With Generator Set Control+{4490} Flash Procedure For The Software Update Of The EMCP II+ With Generator Set Control+{4490}
Generator Set Control (GSC) and AC Transformer Box (ATB) Replacement{4490} Generator Set Control (GSC) and AC Transformer Box (ATB) Replacement{4490}
PYROMETER GP

System Configuration Parameters (Scanner) Exhaust Temperature Scanner
TACHOMETER GP

New Electronic Tachometers Have Different Connection To Wiring Harness {7462} 2001/07/16
ALARM GP

Annunciator Panel - Inspect PM3500 Power Modules
SERVICE EQUIPMENT AND SUPPLIES
CHARTS & FILMS

Installation of the 225-4256 Film {7405, 7557} Installation of the 225-4256 Film {7405, 7557}
GASKET & SEAL KITS

Improvements to Caterpillar's Gasket Kits for Engines {7555} 2001/01/15
HARDWARE & SEALANTS

Inspection of Steel Braided Hoses with Reusable Connectors {7553, 7554} 2008/01/21
LITERATURE GP

The Current Special Publication, PECP9067, "One Safe Source" Is Now Available Through The Internet {0374} 2002/05/13
Announcing the Combination of Groups Within the Paper Copies of the Caterpillar Parts Manuals {0374} 2002/06/03
LUBRICANTS & FLUIDS
A New Edition of the Special Publication, SEBD0640, "Oil and Your Engine" is Available {1348} 2001/11/19

A Dye is Now Added to the Engine Oil at the Factory {1348} 2007/06/04

Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645} Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645}
MISCELLANEOUS INFORMATION

Service Information System Product Structure Link Change for Service Letters that Address Parts Stock Distribution {1000, 7000, 7750} 2001/08/20
Correction to Service Magazine , "Use the Technical Information Feedback Systems" {0374} 2001/12/03

The Product Structure Link In The Service Information System (SIS) Has Been Changed For Service Letters That Address Parts Stock Distribution {1000, 7750} 2001/08/01

The Product Structure Link In The Service Information System (SIS) Has Been Changed For Service Letters That Address Parts Stock Distribution {1000, 7750} 2001/09/01
PARTS STOCK, ORDERING & RETURN

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 352-6061 LINER SEALS FOR 3500 ENGINES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 352-6061 LINER SEALS FOR 3500 ENGINES FROM DEALER PARTS STOCK

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RETIGHTENING THE DRIVE GEAR ON CERTAIN 0R3233, 0R3860, AND 0R9250 ENGINE OIL SCAVENGE PUMPS IN DEALER PARTS STOCK FOR INSTALLATION IN VARIOUS 3508, 3512, AND 3516 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RETIGHTENING THE DRIVE GEAR ON CERTAIN 0R3233, 0R3860, AND 0R9250 ENGINE OIL SCAVENGE PUMPS IN DEALER PARTS STOCK FOR INSTALLATION IN VARIOUS 3508, 3512, AND 3516 ENGINES
TOOLS

New Hydraulic Wrenches and Pumps {0602, 0615} 2000/06/01

Hoses and Clamps - Inspect/Replace PM3500 Power Modules
Tools PM3500 Power Modules
WARRANTY

Provide Proper Documentation of Returned Parts within the Warranty Claim {1000} 2004/04/01
WORK TOOLS
GROUND ENGAGING TOOLS (G.E.T.)

Installation and Removal Of The Mechanically Attached Wear Plate System Installation and Removal Of The Mechanically Attached Wear Plate System





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