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POWER MODULE
PMG3516 POWER MODULE JKK

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AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP

Aftercooler G3516C and G3516E Engines

Aftercooler - Remove G3512E, G3516C and G3516E Generator Set Engines
Aftercooler - Install G3512E, G3516C and G3516E Generator Set Engines

Aftercooler Condensation - Drain 3516 Power Module

Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379} Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379}
AIR CLEANER GP

Engine Air Cleaner Service Indicator - Inspect 3516 Power Module
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace 3516 Power Module
EXHAUST GP

Compressor Bypass G3516C and G3516E Engines
Exhaust Manifold G3516C and G3516E Engines

Measuring Exhaust Temperature G3516C and G3516E Engines
Compressor Bypass - Adjust G3516C and G3516E Engines

Exhaust Elbow - Remove and Install G3512E, G3516C and G3516E Generator Set Engines
Exhaust Elbow - Remove and Install G3512E, G3516C and G3516E Generator Set Engines

Exhaust Bypass - Inspect 3516 Power Module
Exhaust Piping - Check 3516 Power Module
INLET GP-AIR

Inlet Air Temperature Is High G3516C and G3516E Generator Set Engines

Inlet Air System - Check 3516 Power Module
LINES GP-AIR

Air Lines - Compressor Bypass G3516C and G3516E and Engines

Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071} Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071}
MANIFOLD GP-EXHAUST

Exhaust Manifold G3516C and G3516E and Engines

Exhaust Manifold - Remove G3512E, G3516C and G3516E Generator Set Engines
Exhaust Manifold - Install G3512E, G3516C and G3516E Generator Set Engines

New Exhaust Manifold Bolts Are Used on Certain G3500 Engines {1059, 7553} 2013/10/21

Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059} Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059}
MANIFOLD GP-INLET

Measuring Inlet Manifold Temperature G3516C and G3516E Engines

Air Inlet Manifold - Remove and Install G3512E, G3516C and G3516E Generator Set Engines
TOOLS

Thermal Spray Procedures for Turbocharger Compressor Housing-Contour Bore{0599, 0679, 0702, 1052, 1060} Thermal Spray Procedures for Turbocharger Compressor Housing-Contour Bore{0599, 0679, 0702, 1052, 1060}
Thermal Spray Procedures for Turbocharger Exhaust Housing-Outlet Bore{0599, 0679, 0702, 1052, 1056, 1065} Thermal Spray Procedures for Turbocharger Exhaust Housing-Outlet Bore{0599, 0679, 0702, 1052, 1056, 1065}
TURBOCHARGER GP

Turbocharger G3516C and G3516E and Engines

Turbocharger G3516C and G3516E Engines

Turbocharger Turbine Temperature Is High G3516C and G3516E Generator Set Engines
Turbocharger Turbine Temperature Is Low G3516C and G3516E Generator Set Engines
Turbocharger Compressor Bypass - Test G3516C and G3516E Generator Set Engines

Turbocharger - Remove G3512E, G3516C and G3516E Generator Set Engines
Turbocharger - Install G3512E, G3516C and G3516E Generator Set Engines
Turbocharger - Remove G3512E, G3516C and G3516E Generator Set Engines
Turbocharger - Install G3512E, G3516C and G3516E Generator Set Engines
Turbocharger - Disassemble - Dual Turbochargers G3512E, G3516C and G3516E Generator Set Engines
Turbocharger - Assemble - Dual Turbochargers G3512E, G3516C and G3516E Generator Set Engines
Turbocharger - Disassemble - Single Turbocharger G3512E, G3516C and G3516E Generator Set Engines
Turbocharger - Assemble - Single Turbocharger G3512E, G3516C and G3516E Generator Set Engines

Turbocharger - Inspect 3516 Power Module

Failure Modes of Turbochargers{1052} Failure Modes of Turbochargers{1052}

Reuse Guidelines for Divided Turbine Housings{1052, 1065} Reuse Guidelines for Divided Turbine Housings{1052, 1065}
Visual Inspection of Turbochargers{0760, 0767, 1052} Visual Inspection of Turbochargers{0760, 0767, 1052}
Specifications for Reusable Turbocharger Components{1052} Specifications for Reusable Turbocharger Components{1052}
Reuse Specifications for ABB Housings on 3500 Engines{1052} Reuse Specifications for ABB Housings on 3500 Engines{1052}
Procedure to Salvage Turbocharger Components{1052, 1065} Procedure to Salvage Turbocharger Components{1052, 1065}
Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065} Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065}
Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065} Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065}
Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378} Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378}
Thermal Spray Procedures for Turbocharger Compressor Housing-Outlet Bore{0679, 1060} Thermal Spray Procedures for Turbocharger Compressor Housing-Outlet Bore{0679, 1060}
Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065} Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065}
VALVE GP-CONTROL

Actuator Bypass Valve (Variable) - Remove G3512E, G3516C and G3516E Generator Set Engines
Actuator Bypass Valve (Variable) - Install G3512E, G3516C and G3516E Generator Set Engines
Actuator Bypass Valve (Variable) - Remove G3512E, G3516C and G3516E Generator Set Engines
Actuator Bypass Valve (Variable) - Install G3512E, G3516C and G3516E Generator Set Engines
BASIC ENGINE
BELT TIGHTENER GP

Belt Tension Chart G3516C and G3516E and Engines
CAMSHAFT GP
Camshaft G3516C and G3516E and Engines
Camshaft Bearing Position G3516C and G3516E and Engines

Camshaft G3516C and G3516E Engines

Excessive Bearing Wear - Inspect G3516C and G3516E Engines
Camshaft Timing G3516C and G3516E Engines

Camshaft Bearings - Remove G3512E, G3516C and G3516E Generator Set Engines
Camshaft Bearings - Install G3512E, G3516C and G3516E Generator Set Engines
Camshaft - Remove G3512E, G3516C and G3516E Generator Set Engines
Camshaft - Install G3512E, G3516C and G3516E Generator Set Engines

Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210} Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210}
Visual Inspection of Camshafts{1210, 1210} Visual Inspection of Camshafts{1210, 1210}
Measurement of the Camshaft{0760, 0762, 1210} Measurement of the Camshaft{0760, 0762, 1210}
Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210} Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210}
COUPLING GP

Coupling - Install SR4B Generators
Coupling - Remove SR4B Generators
CRANKSHAFT GP

Crankshaft Wear Sleeves and Seals G3516C and G3516E and Engines
Crankshaft G3516C and G3516E and Engines
Connecting Rod and Main Bearing Journals G3516C and G3516E and Engines

Crankshaft G3516C and G3516E Engines

Crankshaft Position for Valve Lash Setting G3516C and G3516E Engines

Crankshaft Main Bearings - Remove G3512E, G3516C and G3516E Generator Set Engines
Crankshaft Rear Seal and Wear Sleeve - Remove G3512E, G3516C and G3516E Generator Set Engines
Crankshaft Front Seal and Wear Sleeve - Remove G3512E, G3516C and G3516E Generator Set Engines
Crankshaft Front Seal and Wear Sleeve - Install G3512E, G3516C and G3516E Generator Set Engines
Crankshaft Rear Seal and Wear Sleeve - Install G3512E, G3516C and G3516E Generator Set Engines
Bearing Clearance - Check G3512E, G3516C and G3516E Generator Set Engines
Crankshaft Main Bearings - Install G3512E, G3516C and G3516E Generator Set Engines
Crankshaft - Remove G3512E, G3516C and G3516E Generator Set Engines
Crankshaft - Install G3512E, G3516C and G3516E Generator Set Engines

Important Notice on Installation of Crankshaft Seals and Wear Sleeves {1160, 1161} 2013/08/21

Crankshaft Vibration Damper - Inspect 3516 Power Module

Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555} Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555}

Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202} Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202}
Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202} Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202}
Visual Inspection of Crankshafts{1202, 1202} Visual Inspection of Crankshafts{1202, 1202}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224} Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224}
Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202} Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202}
Procedure for Grinding and Polishing the Crankshaft{0674, 1202} Procedure for Grinding and Polishing the Crankshaft{0674, 1202}
Specifications for Crankshafts in 3500 Engines{0760, 1202} Specifications for Crankshafts in 3500 Engines{0760, 1202}
Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230} Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230}
Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203} Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203}
Thermal Spray Procedures for Main Bearing Cap{1203} Thermal Spray Procedures for Main Bearing Cap{1203}
Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205} Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205}
CYLINDER BLOCK GP

Cylinder Liner G3516C and G3516E and Engines
Connecting Rod G3516C and G3516E and Engines
Piston and Rings G3516C and G3516E and Engines
Cylinder Block G3516C and G3516E and Engines

Cylinder Block, Liners and Heads G3516C and G3516E Engines

Cylinder Liner Projection G3516C and G3516E Engines
Cylinder Block G3516C and G3516E Engines

Detonation - Test G3516C and G3516E Generator Set Engines
Detonation Occurrence G3516C and G3516E Generator Set Engines

Connecting Rod Bearings - Remove and Install G3512E, G3516C and G3516E Generator Set Engines
Piston Cooling Jets - Remove and Install G3512E, G3516C and G3516E Generator Set Engines
Cylinder Liner - Remove G3512E, G3516C and G3516E Generator Set Engines
Cylinder Liner - Install G3512E, G3516C and G3516E Generator Set Engines

Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216} 2013/09/12
A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555} 2013/08/21

Cylinder Pressure - Test/Record 3516 Power Module

Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201} Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201}
Installation of the 422-9537 Repair Kit {1233} Installation of the 422-9537 Repair Kit {1233}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290} Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Procedure to Chamfer Liner Bores on Cylinder Blocks of 3500 Engines{0672, 1201} Procedure to Chamfer Liner Bores on Cylinder Blocks of 3500 Engines{0672, 1201}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225} Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223} Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223} New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223}

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216} Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223} Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223}
Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221} Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221}
Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217} Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217}
Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201} Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216} Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216}
Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201} Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201}
Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223} Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223}
Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201} Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201}
Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201} Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201}
Salvage of Cylinder Block Liner Bores for 3500 Family of Engines{0672, 0705, 0762, 1201, 1217} Salvage of Cylinder Block Liner Bores for 3500 Family of Engines{0672, 0705, 0762, 1201, 1217}
Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217} Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217}
CYLINDER HEAD GP

Cylinder Head Valves G3516C and G3516E and Engines
Cylinder Head G3516C and G3516E and Engines

Valve System Components G3516C and G3516E Engines

Valve Lash and Valve Bridge Adjustment G3516C and G3516E Engines

Cylinder Head - Disassemble G3512E, G3516C and G3516E Generator Set Engines
Cylinder Head - Assemble G3512E, G3516C and G3516E Generator Set Engines
Cylinder Head - Remove G3512E, G3516C and G3516E Generator Set Engines
Cylinder Head - Install G3512E, G3516C and G3516E Generator Set Engines

New Valve Spring Assemblies Are Used for Certain G3500C and G3500E Engines and Power Modules {1100} 2013/12/23
New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105} 2013/12/10
A New Spark Plug Adapter Gasket Is Used on Certain G3500 Engines {1100, 1555, 7555} 2014/04/30

Valve Stem Projection - Measure/Record 3516 Power Module

Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100} Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100}
Installing the 423-6982 Gasket on Certain G3500 Heads{1100, 7555} Installing the 423-6982 Gasket on Certain G3500 Heads{1100, 7555}

Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123} Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123}
Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125} Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Process for Rebuilding the Cylinder Head{1100} Process for Rebuilding the Cylinder Head{1100}
Valve and Valve Spring Specifications{1100, 1105, 1108} Valve and Valve Spring Specifications{1100, 1105, 1108}
Contents for Cylinder Head Reuse and Salvage{1000, 1100} Contents for Cylinder Head Reuse and Salvage{1000, 1100}
DAMPER GP

Vibration Damper Guard G3516C and G3516E and Engines
Vibration Damper G3516C and G3516E and Engines

Vibration Damper - Check G3516C and G3516E Engines

Vibration Damper - Remove and Install G3512E, G3516C and G3516E Generator Set Engines

Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425} Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425}
DRIVE GP-ACCESSORY

Accessory Drive G3516C and G3516E and Engines

Accessory Drive (Front) - Remove G3512E, G3516C and G3516E Generator Set Engines
Accessory Drive (Front) - Install G3512E, G3516C and G3516E Generator Set Engines
Accessory Drive (Front) - Disassemble G3512E, G3516C and G3516E Generator Set Engines
Accessory Drive (Front) - Assemble G3512E, G3516C and G3516E Generator Set Engines
DRIVE GP-FAN

A New Stub Shaft Is Available for 3500 Commercial Engines {1359} 2014/01/31

Fan Drive Bearing - Lubricate 3516 Power Module

Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359} Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359}
Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359} Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359}
DRIVE GP-PUMP

Engine Oil and Water Pump Drive - Remove G3512E, G3516C and G3516E Generator Set Engines
Engine Oil and Water Pump Drive - Install G3512E, G3516C and G3516E Generator Set Engines
Engine Oil and Water Pump Drive - Disassemble G3512E, G3516C and G3516E Generator Set Engines
Engine Oil and Water Pump Drive - Assemble G3512E, G3516C and G3516E Generator Set Engines
FLYWHEEL GP

Flywheel G3516C and G3516E and Engines
Flywheel Housing G3516C and G3516E and Engines
Flywheel Housing Cover G3516C and G3516E and Engines
Gear Group (Rear) G3516C and G3516E and Engines

Flywheel - Inspect G3516C and G3516E Engines

Flywheel - Remove and Install G3512E, G3516C and G3516E Generator Set Engines

Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204} Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}

Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157} Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157}
GEAR GP

Gear Group (Front) G3516C and G3516E and Engines

Gear Group (Rear) - Remove G3512E, G3516C and G3516E Generator Set Engines
Gear Group (Rear) - Install G3512E, G3516C and G3516E Generator Set Engines

Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206} Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206}
Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206} Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206}
Visual Inspection of Timing Gears for All Engines{1206} Visual Inspection of Timing Gears for All Engines{1206}
Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206} Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206}
Visual Inspection of Gear Shafts{1151, 1162, 1206} Visual Inspection of Gear Shafts{1151, 1162, 1206}
GUARD GP-BELT

New Alternator Guards are Used on Certain 3500 Engines {7174} 2013/08/05
HOUSING GP-FLYWHEEL

Flywheel Housing - Inspect G3516C and G3516E Engines

Flywheel Housing - Remove G3512E, G3516C and G3516E Generator Set Engines
Flywheel Housing - Install G3512E, G3516C and G3516E Generator Set Engines
HOUSING GP-FRONT

Cover Group (Front Housing) G3516C and G3516E and Engines

Drive Housing (Front) - Remove and Install G3512E, G3516C and G3516E Generator Set Engines

Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162} Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
MISCELLANEOUS INFORMATION

Engine Mounts - Inspect 3516 Power Module
MOUNTING GP-ENGINE

Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154} Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154}
PAN GP-OIL

Engine Oil Pan G3516C and G3516E and Engines

Engine Oil Pan - Remove G3512E, G3516C and G3516E Generator Set Engines
Engine Oil Pan - Install G3512E, G3516C and G3516E Generator Set Engines
Engine Oil Pan - Disassemble G3512E, G3516C and G3516E Generator Set Engines
Engine Oil Pan - Assemble G3512E, G3516C and G3516E Generator Set Engines

Salvaging Oil Pan Assemblies Used on 3500 Engines{1302} Salvaging Oil Pan Assemblies Used on 3500 Engines{1302}
PISTON & ROD GP

Pistons, Rings and Connecting Rods G3516C and G3516E Engines

Compression G3516C and G3516E Engines

Piston and Connecting Rods - Remove G3512E, G3516C and G3516E Generator Set Engines
Piston and Connecting Rods - Install G3512E, G3516C and G3516E Generator Set Engines

Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218} Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218}
Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225} Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225}
Visual Inspection of the Piston{1214, 1214} Visual Inspection of the Piston{1214, 1214}
Specifications for Connecting Rods{1218} Specifications for Connecting Rods{1218}
Inspection Procedures and Specifications for Pistons{1214, 1214} Inspection Procedures and Specifications for Pistons{1214, 1214}
Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219} Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219}
Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218} Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218}
Visual Inspection of Connecting Rods{1218, 1218} Visual Inspection of Connecting Rods{1218, 1218}
Visual Inspection of Two-Piece Pistons{1214, 1214} Visual Inspection of Two-Piece Pistons{1214, 1214}
Thermal Spray Procedures for Connecting Rod{0679, 1225} Thermal Spray Procedures for Connecting Rod{0679, 1225}
SERPENTINE/V-BELTS

Belts - Inspect/Adjust/Replace 3516 Power Module

Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397} Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397}
VALVE MECHANISM GP

Valve Mechanism G3516C and G3516E and Engines

Finding the Top Center Position for the No. 1 Piston G3516C and G3516E Engines

Rocker Shaft and Push Rod - Remove G3512E, G3516C and G3516E Generator Set Engines
Rocker Shaft and Push Rod - Install G3512E, G3516C and G3516E Generator Set Engines
Rocker Shaft - Disassemble G3512E, G3516C and G3516E Generator Set Engines
Rocker Shaft - Assemble G3512E, G3516C and G3516E Generator Set Engines
Valve Cover - Remove and Install G3512E, G3516C and G3516E Generator Set Engines

A New Lifter Assembly Is Used for G3500 Engines {1209} 2013/08/21

Engine Valve Lash and Bridge - Check 3516 Power Module

Camshaft Roller Lifters in the 3500 Family of Engines{1209} Camshaft Roller Lifters in the 3500 Family of Engines{1209}
Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209} Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209}
BRAKING SYSTEM
ACCUMULATOR GP

Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474} Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
COOLING SYSTEM
COOLANT CONDITIONER GP

Coolant (DEAC) - Change 3516 Power Module
COOLER GP

Engine Oil Cooler Bypass Valve G3516C and G3516E and Engines

Engine Oil Cooler - Remove G3512E, G3516C and G3516E Generator Set Engines
Engine Oil Cooler - Install G3512E, G3516C and G3516E Generator Set Engines
Engine Oil Filter Base - Remove G3512E, G3516C and G3516E Generator Set Engines
Engine Oil Filter Base - Install G3512E, G3516C and G3516E Generator Set Engines
Engine Oil Filter Base - Disassemble G3512E, G3516C and G3516E Generator Set Engines
Engine Oil Filter Base - Assemble G3512E, G3516C and G3516E Generator Set Engines

Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378} Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378}

Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378} Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378}
Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378} Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378}
LINES GP-WATER

Water Temperature Regulator G3516C and G3516E and Engines
Water Lines G3516C and G3516E and Engines

Water Temperature Regulators - Remove G3512E, G3516C and G3516E Generator Set Engines
Water Temperature Regulators - Install G3512E, G3516C and G3516E Generator Set Engines

New Water Cooled Throttle Lines Are Used on Certain G3500 Engines {1380} 2014/02/10

Installation Procedure For The New Throttle Body Cooling Lines On Certain G3500 Engines{1380} Installation Procedure For The New Throttle Body Cooling Lines On Certain G3500 Engines{1380}

PRODUCT SUPPORT PROGRAM FOR REPLACING THE THROTTLE COOLING LINES ON CERTAIN G3512E, G3516, G3516E, G3520C, G3520E GENERATOR SETS, AND PMG3516C POWER MODULES PRODUCT SUPPORT PROGRAM FOR REPLACING THE THROTTLE COOLING LINES ON CERTAIN G3512E, G3516, G3516E, G3520C, G3520E GENERATOR SETS, AND PMG3516C POWER MODULES
PUMP GP-WATER

Water Pump G3516C and G3516E and Engines

Auxiliary Water Pump - Remove G3512E, G3516C and G3516E Generator Set Engines
Auxiliary Water Pump - Install G3512E, G3516C and G3516E Generator Set Engines
Water Pump - Remove G3512E, G3516C and G3516E Generator Set Engines
Water Pump - Install G3512E, G3516C and G3516E Generator Set Engines
Water Pump - Disassemble G3512E, G3516C and G3516E Generator Set Engines
Water Pump - Assemble G3512E, G3516C and G3516E Generator Set Engines
Auxiliary Water Pump - Disassemble G3512E, G3516C and G3516E Generator Set Engines
Auxiliary Water Pump - Assemble G3512E, G3516C and G3516E Generator Set Engines

An Improved Water Pump Seal Assembly Is Used on Certain Commercial Engines {1361, 7555} 2014/05/20

Water Pump - Inspect 3516 Power Module

Use Proper Handling During Shipment and Installation of the Water Pumps{1361} Use Proper Handling During Shipment and Installation of the Water Pumps{1361}
RADIATOR GP

Radiator - Clean 3516 Power Module
Coolant Level - Check 3516 Power Module
REGULATOR GP-TEMPERATURE

Thermostatic Valve G3516C and G3516E and Engines

A New Water Temperature Regulator Is Available for Certain Commercial Engines {1355} 2012/10/24

Coolant Temperature Regulator - Replace 3516 Power Module
VALVE GP-THERMOSTATIC

Thermostatic Valve - Disassemble G3512E, G3516C and G3516E Generator Set Engines
Thermostatic Valve - Assemble G3512E, G3516C and G3516E Generator Set Engines
Thermostatic Valve - Remove G3512E, G3516C and G3516E Generator Set Engines
Thermostatic Valve - Install G3512E, G3516C and G3516E Generator Set Engines
ELECTRICAL AND STARTING SYSTEM
THERMOCOUPLE GP

Use Nickel Anti-Seize When Installing Thermocouples on Engines {7498, 7555} 2013/03/22
ALARM GP

Alarms and Shutoffs 3516 Power Module
ALTERNATOR GP-CHARGING

Alternator Mounting G3516C and G3516E and Engines
Alternator and Regulator G3516C and G3516E and Engines

Alternator G3516C and G3516E Engines

Charging System EMCP4.1/EMCP4.2

Alternator - Inspect 3516 Power Module
BATTERY GP

Battery G3516C and G3516E Engines

Electrical Power Supply - Test G3516C and G3516E Generator Set Engines

Battery Charger - Check 3516 Power Module
Battery - Replace 3516 Power Module
BOX GP

PRODUCT IMPROVEMENT PROGRAM FOR THE INSPECTION AND POSSIBLE REWORK OF THE BUS MOUNTING HARDWARE USED WITH MASTERPACT CIRCUIT BREAKERS (800 TO 6,300 AMP) ON CERTAIN C32, 3512, 3512B, 3516, 3516B, 3516C, AND C175-16 GENERATOR SETS, PM3516, AND PMG3516C POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR THE INSPECTION AND POSSIBLE REWORK OF THE BUS MOUNTING HARDWARE USED WITH MASTERPACT CIRCUIT BREAKERS (800 TO 6,300 AMP) ON CERTAIN C32, 3512, 3512B, 3516, 3516B, 3516C, AND C175-16 GENERATOR SETS, PM3516, AND PMG3516C POWER MODULES
CIRCUIT BREAKER GP

Circuit Breakers G3516C and G3516E and Engines

Circuit Breaker G3516C and G3516E Engines
CONTROL GP-ELECTRONIC

Electronic Control Module - Remove and Install G3512E, G3516C and G3516E Generator Set Engines
ELECTRONICS GP-ENGINE

Electronic Control System Parameters G3516C and G3516E Engines
Engine Monitoring System G3516C and G3516E Engines
Engine Governing G3516C and G3516E Engines
Electronic Control System Operation G3516C and G3516E Engines
Electronic Control Module (ECM) G3516C and G3516E Engines
Engine Sensors G3516C and G3516E Engines
Integrated Temperature Sensing Module G3516C and G3516E Engines
Electronic Control Module (Engine) EMCP4.1/EMCP4.2

General Information (Electronic Control System) G3516C and G3516E Engines
Engine Governing - Adjust G3516C and G3516E Engines
Engine Speed/Timing Sensor G3516C and G3516E Engines

Engine Timing Does Not Match Programmed Timing G3516C and G3516E Generator Set Engines
System Overview G3516C and G3516E Generator Set Engines
Customer Passwords G3516C and G3516E Generator Set Engines
ECM Will Not Accept Factory Passwords G3516C and G3516E Generator Set Engines
Engine Overcrank Occurrence G3516C and G3516E Generator Set Engines
Programmable Parameters G3516C and G3516E Generator Set Engines
Configuration Parameters G3516C and G3516E Generator Set Engines
Symptom Troubleshooting G3516C and G3516E Generator Set Engines
Engine Shutdown Is Intermittent G3516C and G3516E Generator Set Engines
Engine Stalls Immediately After Starting G3516C and G3516E Generator Set Engines
Control Module - Replace G3516C and G3516E Generator Set Engines
ECM Software - Install G3516C and G3516E Generator Set Engines
Engine Overloads G3516C and G3516E Generator Set Engines
Engine Shutdown Occurrence G3516C and G3516E Generator Set Engines
Engine Shutdown or Start Inhibit Initiated by Driven Equipment G3516C and G3516E Generator Set Engines
Cat Data Link - Test G3516C and G3516E Generator Set Engines
Speed Control (Switch) - Test G3516C and G3516E Generator Set Engines
Integrated Temperature Sensing Module - Test G3516C and G3516E Generator Set Engines
ECM - Replace G3516C and G3516E Generator Set Engines
Timing - Calibrate G3516C and G3516E Generator Set Engines
Engine Monitoring System G3516C and G3516E Generator Set Engines
Electronic Service Tool Does Not Communicate G3516C and G3516E Generator Set Engines
Factory Passwords G3516C and G3516E Generator Set Engines
Diagnostic Trouble Codes G3516C and G3516E Generator Set Engines
Diagnostic Capabilities G3516C and G3516E Generator Set Engines
Event Codes G3516C and G3516E Generator Set Engines

New Advisor Software Is Used on Certain G3516 Power Modules {1920, 7620} 2013/07/22

Ignition Systems 3516 Power Module
Fuel Metering Valve - Check - Raptor 3516 Power Module
Engine Protective Devices - Check 3516 Power Module
Configuration Parameters 3516 Power Module
Sensors and Electrical Components 3516 Power Module
ELECTRICAL GP

Power Supply G3516C and G3516E Engines
Electric Starting System G3516C and G3516E Engines
GENERATOR GP

Generator Operation 3516 Power Module
IGNITION GP

Fuel Lines G3516C and G3516E and Engines
Gas Engine Ignition G3516C and G3516E and Engines

Ignition System G3516C and G3516E Engines

Ignition Primary - Test G3516C and G3516E Generator Set Engines
Ignition Secondary - Test G3516C and G3516E Generator Set Engines

Spark Plugs - Inspect/Replace 3516 Power Module
IGNITION GP-GAS ENGINE

Spark Plug G3516C and G3516E and Engines

Ignition Timing - Adjust G3516C and G3516E Engines

Spark Plug - Remove and Install G3512E, G3516C and G3516E Generator Set Engines

Ignition System Timing - Check/Adjust 3516 Power Module
JUNCTION BOX GP

Junction Box G3516C and G3516E and Engines
MAGNETIC PICKUP GP
Engine Speed Sensor G3516C and G3516E and Engines
Engine Speed Sensor G3516C and G3516E and Engines
MISCELLANEOUS INFORMATION

Starting Motor - Inspect 3516 Power Module
MOTOR GP

Engine Cranks but Does Not Start G3516C and G3516E Generator Set Engines
Engine Does Not Crank G3516C and G3516E Generator Set Engines

Fan Motor - Lubricate 3516 Power Module
REGULATOR GP-VOLTAGE

Integrated Voltage Regulator EMCP4.1/EMCP4.2

Integrated Voltage Regulator Connections EMCP4.1/EMCP4.2
SENSOR GP

Engine Oil Pressure Sensor G3516C and G3516E and Engines
Detonation Sensor G3516C and G3516E and Engines
Inlet Air Temperature Sensor G3516C and G3516E and Engines
Engine Oil Temperature Sensor G3516C and G3516E and Engines
Boost Pressure Sensor G3516C and G3516E and Engines
Atmospheric Pressure Sensor G3516C and G3516E and Engines
Engine Oil Pressure Sensor G3516C and G3516E and Engines
Engine Speed/Timing Sensor G3516C and G3516E and Engines
Exhaust Temperature Sensor G3516C and G3516E and Engines

Manifold Air Pressure Sensor G3516C and G3516E Engines
Detonation Sensor G3516C and G3516E Engines
Speed Sensor (Engine) - Adjust EMCP4.1/EMCP4.2
Engine Speed Timing Calibration - Setup EMCP4.1/EMCP4.2

Engine Speed - Test G3516C and G3516E Generator Set Engines
Generator Output Power - Test G3516C and G3516E Generator Set Engines
Sensor Signal (Analog, Active) - Test G3516C and G3516E Generator Set Engines
Sensor Signal (Analog, Passive) - Test G3516C and G3516E Generator Set Engines
Sensor Signal (PWM) - Test G3516C and G3516E Generator Set Engines
Sensor Supply - Test G3516C and G3516E Generator Set Engines
Speed/Timing - Test G3516C and G3516E Generator Set Engines
Generator Output Power Sensor - Set G3516C and G3516E Generator Set Engines

Engine Speed/Timing Sensor - Clean/Inspect 3516 Power Module
Methane Gas Detector 3516 Power Module
SOLENOID GP

Starting Solenoid G3516C and G3516E Engines

Throttle Actuator - Test G3516C and G3516E Generator Set Engines
STARTING MOTOR GP

Electric Starting Motor G3516C and G3516E and Engines

Starting Motor G3516C and G3516E Engines

Starting - Test G3516C and G3516E Generator Set Engines
SWITCH GP

Jacket Water Inlet Pressure Switch G3516C and G3516E and Engines
Magnetic Switch G3516C and G3516E and Engines
Disconnect Switch G3516C and G3516E and Engines
Disconnect Switch G3516C and G3516E and Engines

Battery Disconnect Switch - If Equipped 3516 Power Module
TOOLS

Electronic Service Tools G3516C and G3516E Engines

Electronic Service Tools G3516C and G3516E Generator Set Engines
TRANSFORMER GP

Ignition Transformer G3516C and G3516E Engines
WIRING GP
Wiring Harness (Short Circuit) - Test EMCP4.1/EMCP4.2
Wiring Harness (Open Circuit) - Test EMCP4.1/EMCP4.2
Electrical Connector - Inspect EMCP4.1/EMCP4.2

Electrical Connectors - Inspect G3516C and G3516E Generator Set Engines
Electrical Connectors G3516C and G3516E Generator Set Engines
CONNECTION GP

Stator Lead - Check 3516 Power Module
HEATER GP

Jacket Water Heater G3516C and G3516E and Engines

Jacket Water Heater - Check 3516 Power Module
ENGINE ARRANGEMENT
ENGINE AR

Engine Design G3516C and G3516E and Engines

Troubleshooting Data Sheet G3516C and G3516E Generator Set Engines
General Information G3516C and G3516E Generator Set Engines
Welding Precaution G3516C and G3516E Generator Set Engines
Engine Misfires, Runs Rough or Is Unstable G3516C and G3516E Generator Set Engines
Engine Overspeeds G3516C and G3516E Generator Set Engines

A New Knowledge Network Community is Active {1000, 1000, 1000} 2013/08/21

Welding on Engines with Electronic Controls 3516 Power Module

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562} HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
MISCELLANEOUS INFORMATION

Warranty Information 3516 Power Module
TOOLS

Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685} Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685}
FUEL SYSTEM
CARBURETOR GP

Air/Fuel Ratio Control - Adjust G3516C and G3516E Engines
CONTROL GP-FUEL

Fuel Control - Test G3516C and G3516E Generator Set Engines
Fuel Metering Valve - Test G3516C and G3516E Generator Set Engines

Improved Water Cooled Throttle Support Bracket Is Used on Certain G3500 Engines {5137} 2014/04/11
CONTROL GP-FUEL RATIO

Air/Fuel Ratio Control G3516C and G3516E Engines
CONTROL GP-GOVERNOR

Actuator Linkage G3516C and G3516E and Engines
FILTER GP-FUEL

Fuel Filter Differential Pressure - Check 3516 Power Module
LINES GP-FUEL

Anti-Splash Tape is Available for Use with Current Fuel Line Shield Groups for 3500 Engines {1067, 1252} 2013/02/01
REGULATOR GP-GAS PRESSURE

Gas Pressure Regulator Condensation - Drain 3516 Power Module
THROTTLE GP

Throttle Control Valve - Remove G3512E, G3516C and G3516E Generator Set Engines
Throttle Control Valve - Install G3512E, G3516C and G3516E Generator Set Engines
Throttle Control Valve - Remove G3512E, G3516C and G3516E Generator Set Engines
Throttle Control Valve - Install G3512E, G3516C and G3516E Generator Set Engines
TOOLS

9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706} 9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706}
VALVE GP-CONTROL

Fuel Control Valve - Remove and Install G3512E, G3516C and G3516E Generator Set Engines
Fuel Control Valve - Remove and Install G3512E, G3516C and G3516E Generator Set Engines
GENERATORS
CONNECTION GP

Lead Connections SR4B Generators

Leads - Connect SR4B Generators
GENERATOR GP

Generator Operation SR4B Generators
General Information SR4B Generators
Component Descriptions SR4B Generators
Glossary SR4B Generators

General Information SR4B Generators
Troubleshooting SR4B Generators
Generator Set - Test SR4B Generators
Varistor - Test SR4B Generators
Rotating Rectifier - Test SR4B Generators
Winding - Test SR4B Generators
Resistor - Test SR4B Generators
Exciter Field - Flash SR4B Generators
Generator - Dry SR4B Generators
Insulation - Test SR4B Generators

Bearing - Remove and Install SR4B Generators
Rotor - Remove and Install SR4B Generators
Generator - Align SR4B Generators
Generator - Install SR4B Generators
Generator - Remove SR4B Generators
Exciter - Remove and Install SR4B Generators

Generator Maintenance and Protective Relays Benefit the Service Life of Generator on Certain Cat<SUP>&reg;</SUP> Products {4450} 2012/09/11
Rectifier Heat Sink Assembly with Serviceable Varistor Is Now Used On Certain Cat Electric Power Generators {4472} 2012/12/06

Rotating Rectifier - Check 3516 Power Module
Generator Bearing - Lubricate 3516 Power Module
Rotating Rectifier - Inspect/Test 3516 Power Module
Generator Bearing Temperature - Test/Record 3516 Power Module
Generator Bearing - Inspect 3516 Power Module
Generator Winding - Test 3516 Power Module
Generator Winding Insulation - Test 3516 Power Module
Stator Winding Temperature - Test 3516 Power Module
Varistor - Inspect 3516 Power Module
REGULATOR GP-VOLTAGE
Voltage Regulators 3516 Power Module

Integrated Voltage Regulator{4467, 4490} Integrated Voltage Regulator{4467, 4490}
TOOLS

Service Tools SR4B Generators
LUBRICATION SYSTEM
BREATHER GP

Crankcase Breather G3516C and G3516E and Engines

Crankcase Breather - Remove and Install G3512E, G3516C and G3516E Generator Set Engines

A New High-Temperature Tee Hose Is Available for Crankcase Breathers on 3500, G3500, 3600, G3600, and C280 Engines {1317} 2012/10/01

Engine Crankcase Breather - Clean 3516 Power Module
Crankcase Blowby - Test/Record 3516 Power Module
FILTER GP-ENGINE OIL

Engine Oil Filter Base G3516C and G3516E and Engines
Engine Oil Filter G3516C and G3516E and Engines

Oil Filter Differential Pressure Problem G3516C and G3516E Generator Set Engines
FUMES DISPOSAL GP

Fumes Disposal Filter Differential Pressure - Check 3516 Power Module
Crankcase Pressure - Measure - Engines with Fumes Disposal Filters 3516 Power Module
Fumes Disposal Filter Element - Replace 3516 Power Module
Fumes Disposal Filter - Drain 3516 Power Module
PUMP GP-ENGINE OIL

Engine Oil Pump G3516C and G3516E and Engines

Engine Oil Pump - Assemble G3512E, G3516C and G3516E Generator Set Engines
Engine Oil Pump - Disassemble G3512E, G3516C and G3516E Generator Set Engines
Engine Oil Pump - Remove G3512E, G3516C and G3516E Generator Set Engines
Engine Oil Pump - Install G3512E, G3516C and G3516E Generator Set Engines

Improved Oil Pump Groups Are Used on Certain 3500 Engines {1304, 1315} 2014/01/31

Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315} Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315}
Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304} Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304}
VALVE GP

Engine Oil Sequence Valves - Remove and Install G3512E, G3516C and G3516E Generator Set Engines
VALVE GP-FLUID SAMPLING

Engine Oil Sample - Obtain 3516 Power Module
VALVE GP-RELIEF

Procedure for Disassembly and Assembly of the Pressure Relief Valve in Certain C32, G3500, 3500. 3600, and C280 Engines {5117} 2013/05/08
OPERATOR STATION
MONITOR GP

Indicator Lamp - Test G3516C and G3516E Generator Set Engines
PANEL GP

General Information EMCP4.1/EMCP4.2
Component Location EMCP4.1/EMCP4.2
Electronic Control Module (Generator Set) EMCP4.1/EMCP4.2
Data Link EMCP4.1/EMCP4.2
MUI Engine Monitoring and Control EMCP4.1/EMCP4.2
Password Entry EMCP4.1/EMCP4.2
Real Time Clock Programming - EMCP 4.2 only EMCP4.1/EMCP4.2
Cycle Timer Programming - EMCP 4.2 Only EMCP4.1/EMCP4.2
Custom Text String Programming EMCP4.1/EMCP4.2
Digital Input Programming EMCP4.1/EMCP4.2
Discrete Input/Output Module EMCP4.1/EMCP4.2
Event Resetting EMCP4.1/EMCP4.2
Setpoint Programming EMCP4.1/EMCP4.2
Output Programming EMCP4.1/EMCP4.2
Analog Input Programming EMCP4.1/EMCP4.2
Kilowatt Relay Programming - EMCP 4.2 only EMCP4.1/EMCP4.2
Monitoring Software for Computer EMCP4.1/EMCP4.2
System Operation EMCP4.1/EMCP4.2
Event Viewing EMCP4.1/EMCP4.2
Voltage and Frequency Adjustment EMCP4.1/EMCP4.2
Thermocouple Module - EMCP 4.2 only EMCP4.1/EMCP4.2
Resistive Temperature Device Module EMCP4.1/EMCP4.2

Electronic Control Module (Generator Set) - Replace EMCP4.1/EMCP4.2
Engine Setpoint Verification - Test EMCP4.1/EMCP4.2
External Potential Transformer Connections EMCP4.1/EMCP4.2
Electronic Control Module (Generator Set) - Configure EMCP4.1/EMCP4.2
ECM Connections EMCP4.1/EMCP4.2
Electronic Control Module (Generator Set) - Flash Program EMCP4.1/EMCP4.2
Typical Generator Abbreviations EMCP4.1/EMCP4.2

Unexpected Engine Shutdown EMCP4.1/EMCP4.2
Engine Speed Circuit Fault EMCP4.1/EMCP4.2
Digital Output Circuit Fault EMCP4.1/EMCP4.2
Digital Input Circuit Fault EMCP4.1/EMCP4.2
Data Link Circuit Fault EMCP4.1/EMCP4.2
Analog Input Circuit Fault EMCP4.1/EMCP4.2
Service Maintenance Interval Warning EMCP4.1/EMCP4.2
Generator Undervoltage Warning EMCP4.1/EMCP4.2
Generator Underfrequency Warning EMCP4.1/EMCP4.2
Generator Reverse Power Warning EMCP4.1/EMCP4.2
Generator Overvoltage Warning EMCP4.1/EMCP4.2
Generator Overfrequency Warning EMCP4.1/EMCP4.2
Generator Overcurrent Warning EMCP4.1/EMCP4.2
Generator Output Sensing Circuit Fault EMCP4.1/EMCP4.2
Generator Control Not in Automatic Warning EMCP4.1/EMCP4.2
Engine Underspeed Warning EMCP4.1/EMCP4.2
Engine Speed Warning EMCP4.1/EMCP4.2
Engine Overspeed Warning EMCP4.1/EMCP4.2
Engine Overcrank Warning EMCP4.1/EMCP4.2
Engine Cooldown Warning EMCP4.1/EMCP4.2
Engine Oil Pressure Warning EMCP4.1/EMCP4.2

Control Panel - Inspect/Test 3516 Power Module
Electronic Modular Control Panel 3 (EMCP 3) 3516 Power Module
ALARM GP

Annunciator Module EMCP4.1/EMCP4.2
SERVICE EQUIPMENT AND SUPPLIES
LITERATURE GP

Caterpillar Service Welding Guide{0599, 0677, 0678, 0679} Caterpillar Service Welding Guide{0599, 0677, 0678, 0679}

Contents for Thermal Spray Reference Manual{0374, 0679} Contents for Thermal Spray Reference Manual{0374, 0679}
REBUILD & SALVAGE
Fundamentals of Arc Spray for Reconditioning Components{0679} Fundamentals of Arc Spray for Reconditioning Components{0679}
TOOLS

Hoses and Clamps - Inspect/Replace 3516 Power Module
PRIME PACKAGE
MISCELLANEOUS INFORMATION
Parking 3516 Power Module





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