POWER MODULE Caterpillar SIS online


POWER MODULE
PMG3516 POWER MODULE KAD

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AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP

Aftercooler G3500B Engines

Aftercooler - Install G3516B and G3520B
Generator Set Engines

Aftercooler - Remove G3516B and G3520B
Generator Set Engines

Aftercooler - Disassemble G3516B and G3520B
Generator Set Engines

Aftercooler - Assemble G3516B and G3520B
Generator Set Engines


Aftercooler Condensation - Drain G3516 Power Module

Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379} Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379}
AIR CLEANER GP

Engine Air Cleaner Service Indicator - Inspect G3516 Power Module
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace G3516 Power Module
EXHAUST GP

Exhaust Bypass Valve G3500B Engines

Exhaust Bypass Valve G3500B Engines
Exhaust Manifold G3500B Engines
Compressor Bypass G3500B Engines
Compressor Bypass G3500B Engines

Measuring Exhaust Temperature G3500B Engines
Exhaust Bypass Valve - Adjust G3500B Engines
Exhaust Bypass Valve - Adjust G3500B Engines

Exhaust Elbow - Remove and Install G3516B and G3520B
Generator Set Engines

Exhaust Bypass Valve - Remove and Install G3516B and G3520B
Generator Set Engines


Exhaust Bypass - Inspect G3516 Power Module
Exhaust Piping - Check G3516 Power Module
INLET GP-AIR
Inlet Air System - Check G3516 Power Module
LINES GP-AIR

Air Lines G3500B Engines

A New Throttle Actuator Is Used for Some G3500 and G3500B Engines {1265, 1716} 2010/12/06

Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071} Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071}
MANIFOLD GP-EXHAUST

Exhaust Manifold G3500B Engines

Exhaust Manifold - Remove G3516B and G3520B
Generator Set Engines

Exhaust Manifold - Install G3516B and G3520B
Generator Set Engines


Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059} Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059}
MANIFOLD GP-INLET

Measuring Inlet Manifold Temperature G3500B Engines
TURBOCHARGER GP

Turbocharger G3500B Engines

Turbocharger G3500B Engines
Accumulator G3500B Engines

Accumulator Pressure - Test G3500B Engines

E243 High Left Turbo Turbine Outlet Temperature G3516B Engines
E244 High Right Turbo Turbine Outlet Temperature G3516B Engines
E245 High Right Turbo Turbine Inlet Temperature G3516B Engines
E246 High Left Turbo Turbine Inlet Temperature G3516B Engines
E247 Low Left Turbo Turbine Outlet Temperature G3516B Engines
E248 Low Right Turbo Turbine Outlet Temperature G3516B Engines
E249 Low Right Turbo Turbine Inlet Temperature G3516B Engines
E250 Low Left Turbo Turbine Inlet Temperature G3516B Engines
Turbocharger Turbine Temperature (High) G3516B Engines
Turbocharger Turbine Temperature (Low) G3516B Engines
Compressor Bypass G3516B Engines
MID 036 - CID 1720 - FMI 05 Turbo Compressor Bypass Valve Solenoid open G3516B Engines
MID 036 - CID 1720 - FMI 06 Turbo Compressor Bypass Valve Solenoid shrt to gnd G3516B Engines

Turbocharger - Remove G3516B and G3520B
Generator Set Engines

Turbocharger - Install G3516B and G3520B
Generator Set Engines

Turbocharger - Disassemble G3516B and G3520B
Generator Set Engines

Turbocharger - Assemble G3516B and G3520B
Generator Set Engines


Turbocharger - Inspect G3516 Power Module

Failure Modes of Turbochargers{1052} Failure Modes of Turbochargers{1052}

Reuse Guidelines for Divided Turbine Housings{1052, 1065} Reuse Guidelines for Divided Turbine Housings{1052, 1065}
Visual Inspection of Turbochargers{0760, 0767, 1052} Visual Inspection of Turbochargers{0760, 0767, 1052}
Specifications for Reusable Turbocharger Components{1052} Specifications for Reusable Turbocharger Components{1052}
Reuse Specifications for ABB Housings on 3500 Engines{1052} Reuse Specifications for ABB Housings on 3500 Engines{1052}
Procedure to Salvage Turbocharger Components{1052, 1065} Procedure to Salvage Turbocharger Components{1052, 1065}
Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065} Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065}
Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065} Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065}
Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378} Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378}
Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065} Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065}
BASIC ENGINE
AIR COMPRESSOR GP

Air Starting Motor - Disassemble G3516B and G3520B
Generator Set Engines

Air Starting Motor - Disassemble G3516B and G3520B
Generator Set Engines

CAMSHAFT GP

Camshaft G3500B Engines
Camshaft Bearing Position G3500B Engines

Camshaft G3500B Engines

Excessive Bearing Wear - Inspect G3500B Engines
Camshaft Timing G3500B Engines

Camshaft Bearings - Install G3516B and G3520B
Generator Set Engines

Camshaft - Remove G3516B and G3520B
Generator Set Engines

Camshaft - Install G3516B and G3520B
Generator Set Engines

Camshaft Bearings - Remove G3516B and G3520B
Generator Set Engines


Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210} Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210}
Visual Inspection of Camshafts{1210, 1210} Visual Inspection of Camshafts{1210, 1210}
Measurement of the Camshaft{0760, 0762, 1210} Measurement of the Camshaft{0760, 0762, 1210}
Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210} Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210}
COUPLING GP

Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450} Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450}
CRANKSHAFT GP

Crankshaft Wear Sleeves and Seals G3500B Engines
Connecting Rod and Main Bearing Journals G3500B Engines
Crankshaft G3500B Engines

Crankshaft - 16 Cylinders G3500B Engines
Crankshaft - 20 Cylinders G3500B Engines

Crankshaft Position for Valve Lash Setting G3500B Engines

Crankshaft Main Bearings - Remove G3516B and G3520B
Generator Set Engines

Crankshaft Rear Seal and Wear Sleeve - Remove G3516B and G3520B
Generator Set Engines

Crankshaft Rear Seal and Wear Sleeve - Install G3516B and G3520B
Generator Set Engines

Crankshaft Front Seal and Wear Sleeve - Remove G3516B and G3520B
Generator Set Engines

Crankshaft Front Seal and Wear Sleeve - Install G3516B and G3520B
Generator Set Engines

Crankshaft Main Bearings - Install G3516B and G3520B
Generator Set Engines

Crankshaft - Remove G3516B and G3520B
Generator Set Engines

Crankshaft - Install G3516B and G3520B
Generator Set Engines


Important Notice on Installation of Crankshaft Seals and Wear Sleeves {1160, 1161} 2013/08/21

Crankshaft Vibration Damper - Inspect G3516 Power Module

Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555} Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555}

Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202} Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202}
Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202} Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224} Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224}
Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202} Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202}
Procedure for Grinding and Polishing the Crankshaft{0674, 1202} Procedure for Grinding and Polishing the Crankshaft{0674, 1202}
Specifications for Crankshafts in 3500 Engines{0760, 1202} Specifications for Crankshafts in 3500 Engines{0760, 1202}
Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230} Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230}
Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203} Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203}
Thermal Spray Procedures for Main Bearing Cap{1203} Thermal Spray Procedures for Main Bearing Cap{1203}
Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205} Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205}
CYLINDER BLOCK GP

Cylinder Liner G3500B Engines
Piston and Rings G3500B Engines
Connecting Rod G3500B Engines
Cylinder Block G3500B Engines

Cylinder Block, Liners and Heads G3500B Engines

Cylinder Liner Projection G3500B Engines
Cylinder Block G3500B Engines

Connecting Rod Bearings - Remove and Install G3516B and G3520B
Generator Set Engines

Piston Cooling Jets - Remove and Install G3516B and G3520B
Generator Set Engines

Cylinder Liner - Remove G3516B and G3520B
Generator Set Engines

Cylinder Liner - Install G3516B and G3520B
Generator Set Engines


Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216} 2011/07/29
A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555} 2011/09/14

Cylinder Pressure - Test/Record G3516 Power Module

Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201} Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201}
Installation of the 422-9537 Repair Kit {1233} Installation of the 422-9537 Repair Kit {1233}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290} Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225} Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223} New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223}

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216} Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223} Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223}
Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221} Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221}
Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217} Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217}
Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201} Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216} Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216}
Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201} Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201}
Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223} Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223}
Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201} Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201}
Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201} Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201}
Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217} Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217}

CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CYLINDER HEAD GP

Cylinder Head Valves G3500B Engines
Cylinder Head G3500B Engines

Valve System Components G3500B Engines

Valve Lash and Valve Bridge Adjustment G3500B Engines

Cylinder Head - Disassemble G3516B and G3520B
Generator Set Engines

Cylinder Head - Remove G3516B and G3520B
Generator Set Engines

Cylinder Head - Assemble G3516B and G3520B
Generator Set Engines

Cylinder Head - Install G3516B and G3520B
Generator Set Engines


New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105} 2014/01/13

Valve Stem Projection - Measure/Record G3516 Power Module

Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100} Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100}

Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123} Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123}
Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125} Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Process for Rebuilding the Cylinder Head{1100} Process for Rebuilding the Cylinder Head{1100}
Valve and Valve Spring Specifications{1100, 1105, 1108} Valve and Valve Spring Specifications{1100, 1105, 1108}
Contents for Cylinder Head Reuse and Salvage{1000, 1100} Contents for Cylinder Head Reuse and Salvage{1000, 1100}
DAMPER GP

Vibration Damper Guard G3500B Engines
Vibration Damper G3500B Engines
Vibration Damper G3500B Engines

Vibration Damper - Check G3500B Engines

Vibration Damper - Remove and Install G3516B and G3520B
Generator Set Engines


Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425} Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425}
DRIVE GP-ACCESSORY

Accessory Drive (Upper Right Hand) G3500B Engines
Accessory Drive (Lower Left Hand) G3500B Engines

Accessory Drive (Front) - Remove G3516B and G3520B
Generator Set Engines

Accessory Drive (Front) - Install G3516B and G3520B
Generator Set Engines

Accessory Drive (Front) - Disassemble G3516B and G3520B
Generator Set Engines

Accessory Drive (Front) - Assemble G3516B and G3520B
Generator Set Engines

DRIVE GP-FAN

A New Stub Shaft Is Available for 3500 Commercial Engines {1359} 2014/01/31

Fan Drive Bearing - Lubricate G3516 Power Module

Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359} Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359}
Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359} Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359}
DRIVE GP-PUMP

Engine Oil and Water Pump Drive - Assemble G3516B and G3520B
Generator Set Engines

Engine Oil and Water Pump Drive - Disassemble G3516B and G3520B
Generator Set Engines

Engine Oil and Water Pump Drive - Remove G3516B and G3520B
Generator Set Engines

Engine Oil and Water Pump Drive - Install G3516B and G3520B
Generator Set Engines

FLYWHEEL GP

Flywheel G3500B Engines
Flywheel Housing Cover G3500B Engines
Gear Group (Rear) G3500B Engines

Flywheel - Inspect G3500B Engines

Flywheel - Remove and Install G3516B and G3520B
Generator Set Engines


Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204} Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}

Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157} Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157}
GEAR GP

Gear Group (Front) G3500B Engines

Gear Group (Rear) - Remove G3516B and G3520B
Generator Set Engines

Gear Group (Rear) - Install G3516B and G3520B
Generator Set Engines


Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206} Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206}
Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206} Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206}
Visual Inspection of Timing Gears for All Engines{1206} Visual Inspection of Timing Gears for All Engines{1206}
Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206} Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206}
Visual Inspection of Gear Shafts{1151, 1162, 1206} Visual Inspection of Gear Shafts{1151, 1162, 1206}
HOUSING GP-FLYWHEEL

Flywheel Housing - Inspect G3500B Engines

Flywheel Housing - Remove G3516B and G3520B
Generator Set Engines

Flywheel Housing - Install G3516B and G3520B
Generator Set Engines

HOUSING GP-FRONT
Drive Housing (Front) - Remove and Install G3516B and G3520B
Generator Set Engines


Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162} Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
MISCELLANEOUS INFORMATION

Engine Mounts - Inspect G3516 Power Module
MOUNTING GP-ENGINE

Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154} Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154}
PAN GP-OIL

Engine Oil Pan G3500B Engines

Engine Oil Pan - Disassemble G3516B and G3520B
Generator Set Engines

Engine Oil Pan - Assemble G3516B and G3520B
Generator Set Engines

Engine Oil Pan - Remove G3516B and G3520B
Generator Set Engines

Engine Oil Pan - Install G3516B and G3520B
Generator Set Engines


Salvaging Oil Pan Assemblies Used on 3500 Engines{1302} Salvaging Oil Pan Assemblies Used on 3500 Engines{1302}
PISTON & ROD GP

Engine Oil Cooler Bypass and Cooling Jet Sequence Valves G3500B Engines

Pistons, Rings and Connecting Rods G3500B Engines

Compression G3500B Engines

Piston and Connecting Rods - Remove G3516B and G3520B
Generator Set Engines

Piston and Connecting Rods - Install G3516B and G3520B
Generator Set Engines


Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553} Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553}
Piston Pin Retainers May Be Incorrectly Installed in Certain Remanufactured Cylinder Packs{1225, 1239} Piston Pin Retainers May Be Incorrectly Installed in Certain Remanufactured Cylinder Packs{1225, 1239}

Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218} Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218}
Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225} Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225}
Visual Inspection of the Piston{1214, 1214} Visual Inspection of the Piston{1214, 1214}
Specifications for Connecting Rods{1218} Specifications for Connecting Rods{1218}
Inspection Procedures and Specifications for Pistons{1214, 1214} Inspection Procedures and Specifications for Pistons{1214, 1214}
Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219} Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219}
Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218} Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218}
Visual Inspection of Connecting Rods{1218, 1218} Visual Inspection of Connecting Rods{1218, 1218}
Visual Inspection of Two-Piece Pistons{1214, 1214} Visual Inspection of Two-Piece Pistons{1214, 1214}
Thermal Spray Procedures for Connecting Rod{0679, 1225} Thermal Spray Procedures for Connecting Rod{0679, 1225}
SERPENTINE/V-BELTS

Belts - Inspect/Adjust/Replace G3516 Power Module

Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397} Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397}
VALVE MECHANISM GP

Valve Mechanism G3500B Engines

Finding the Top Center Position for the No. 1 Piston G3500B Engines

Rocker Shaft - Disassemble G3516B and G3520B
Generator Set Engines

Rocker Shaft - Assemble G3516B and G3520B
Generator Set Engines

Valve Cover and Spark Plug - Remove and Install G3516B and G3520B
Generator Set Engines

Rocker Shaft and Push Rod - Remove G3516B and G3520B
Generator Set Engines

Rocker Shaft and Push Rod - Install G3516B and G3520B
Generator Set Engines


A New Lifter Assembly Is Used for G3500 Engines {1209} 2013/04/22

Engine Valve Lash and Bridge - Check G3516 Power Module

Camshaft Roller Lifters in the 3500 Family of Engines{1209} Camshaft Roller Lifters in the 3500 Family of Engines{1209}
Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209} Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209}
BRAKING SYSTEM
ACCUMULATOR GP

Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474} Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
COOLING SYSTEM
COOLER GP

Engine Oil Cooler - Disassemble G3516B and G3520B
Generator Set Engines

Engine Oil Cooler - Assemble G3516B and G3520B
Generator Set Engines

Engine Oil Cooler - Remove G3516B and G3520B
Generator Set Engines

Engine Oil Cooler - Install G3516B and G3520B
Generator Set Engines


Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378} Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378}

Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378} Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378}
Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378} Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378}
HEAT EXCHANGER GP

Heat Exchanger - Remove G3516B and G3520B
Generator Set Engines

Heat Exchanger - Install G3516B and G3520B
Generator Set Engines

Heat Exchanger - Disassemble G3516B and G3520B
Generator Set Engines

Heat Exchanger - Assemble G3516B and G3520B
Generator Set Engines

LINES GP-WATER

Water Temperature Regulator G3500B Engines

Water Temperature Regulators - Remove G3516B and G3520B
Generator Set Engines

Water Temperature Regulators - Install G3516B and G3520B
Generator Set Engines

PUMP GP-WATER

Auxiliary Water Pump G3500B Engines
Auxiliary Water Pump G3500B Engines
Water Pump G3500B Engines

Auxiliary Water Pump - Remove G3516B and G3520B
Generator Set Engines

Auxiliary Water Pump - Install G3516B and G3520B
Generator Set Engines

Auxiliary Water Pump - Disassemble G3516B and G3520B
Generator Set Engines

Auxiliary Water Pump - Assemble G3516B and G3520B
Generator Set Engines

Water Pump - Remove G3516B and G3520B
Generator Set Engines

Water Pump - Install G3516B and G3520B
Generator Set Engines

Water Pump - Disassemble G3516B and G3520B
Generator Set Engines

Water Pump - Assemble G3516B and G3520B
Generator Set Engines

Water Pump - Remove G3516B and G3520B
Generator Set Engines

Water Pump - Install G3516B and G3520B
Generator Set Engines


Water Pump - Inspect G3516 Power Module

Use Proper Handling During Shipment and Installation of the Water Pumps{1361} Use Proper Handling During Shipment and Installation of the Water Pumps{1361}
RADIATOR GP

New Tapered Roller Bearings Are Used on Certain Power Module Radiator Fan Drives. {1353, 1359} 2013/11/21

Radiator - Clean G3516 Power Module
Coolant Level - Check G3516 Power Module

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE RADIATOR ON CERTAIN PMG3516 POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE RADIATOR ON CERTAIN PMG3516 POWER MODULES
REGULATOR GP-TEMPERATURE

Thermostatic Valve G3500B Engines

Coolant Temperature Regulator - Replace G3516 Power Module
VALVE GP-THERMOSTATIC

Thermostatic Valve - Remove G3516B and G3520B
Generator Set Engines

Thermostatic Valve - Install G3516B and G3520B
Generator Set Engines

Thermostatic Valve - Disassemble G3516B and G3520B
Generator Set Engines

Thermostatic Valve - Assemble G3516B and G3520B
Generator Set Engines

ELECTRICAL AND STARTING SYSTEM
THERMOCOUPLE GP

Thermocouple G3500B Engines
Thermocouple G3500B Engines
ALARM GP

Alarms and Shutoffs G3516 Power Module
ALTERNATOR GP-CHARGING

Alternator Mounting G3500B Engines
Alternator and Regulator G3500B Engines
Alternator Wiring G3500B Engines

Alternator G3500B Engines

Alternator - Inspect G3516 Power Module
BATTERY GP

Battery G3500B Engines

Battery Charger - Check G3516 Power Module
Battery - Replace G3516 Power Module
BOX GP

Engine Monitoring System G3516B Engines
MID 036 - CID 0336 - FMI 02 Incorrect ECS Switch inputs G3516B Engines
MID 036 - CID 0443 - FMI 03 Crank Terminate Relay short to +batt G3516B Engines
MID 036 - CID 0444 - FMI 05 Start Relay open circuit G3516B Engines
MID 036 - CID 0444 - FMI 06 Start Relay short to ground G3516B Engines
MID 036 - CID 0445 - FMI 03 Run Relay short to +batt G3516B Engines
CIRCUIT BREAKER GP

Circuit Breaker G3500B Engines
ELECTRONICS GP-ENGINE

Fuel Metering Valve G3500B Engines
ECM Mounting G3500B Engines

Electronic Control Module (ECM) - 16 Cylinders G3500B Engines
Engine Sensors G3500B Engines
Engine Monitoring System G3500B Engines
Electronic Control Module (ECM) - 20 Cylinders G3500B Engines
Electronic Control System Operation G3500B Engines
Engine Governing G3500B Engines
Integrated Temperature Sensing Module G3500B Engines
Engine Sensors G3500B Engines
Electronic Control System Parameters G3500B Engines

General Information (Electronic Control System) G3500B Engines
Engine Speed/Timing Sensor G3500B Engines
Engine Governing - Adjust G3500B Engines
Engine Governing - Adjust G3500B Engines

System Overview G3516B Engines
Programming Parameters G3516B Engines
Replacing the ECM G3516B Engines
System Configuration Parameters G3516B Engines
Flash Programming G3516B Engines
Event Codes G3516B Engines
+5V Sensor Voltage Supply G3516B Engines
MID 036 - CID 0041 - FMI 03 8 Volt DC Supply short to +batt G3516B Engines
MID 036 - CID 0041 - FMI 04 8 Volt DC Supply short to ground G3516B Engines
MID 036 - CID 1042 - FMI 09 Unable to communicate with ITSM G3516B Engines
MID 036 - CID 1086 - FMI 09 Oxygen Sensor Element not communicating on link G3516B Engines
MID 036 - CID 1086 - FMI 13 Oxygen Sensor Element calibration required G3516B Engines
MID 111 - CID 0591 - FMI 12 EEPROM checksum fault or ECM not programmed G3516B Engines
+8V Sensor Voltage Supply G3516B Engines
Desired Speed Input (4 - 20 mA) G3516B Engines
Integrated Temperature Sensing Module (ITSM) G3516B Engines
ECM Output Circuit (Fuel Control) G3516B Engines
Replacing the ITSM G3516B Engines
Self-Diagnostics G3516B Engines
Diagnostic Codes G3516B Engines
MID 036 - CID 0145 - FMI 03 12 Volt DC Power Supply short to +batt G3516B Engines
MID 036 - CID 0145 - FMI 04 12 Volt DC Power Supply short to ground G3516B Engines
ECM Output Circuit (Starting Motor) G3516B Engines
ECM Will Not Accept Factory Passwords G3516B Engines

New Software Is Used For G3516B Engines {1901, 1920} 2014/04/18
A New Recommendation for PL1000E Configuration on Certain Gas Engines {1000, 1900, 1901, 1902} 2013/05/17

Engine Protective Devices - Check G3516 Power Module
Ignition Systems G3516 Power Module
Fuel Metering Valve - Check - Raptor G3516 Power Module
Configuration Parameters G3516 Power Module
Sensors and Electrical Components G3516 Power Module

Contacting the ECM Hotline Before Replacing an ADEM III Electronic Control Module (ECM) on Certain G3500 Engines{1901, 1902} Contacting the ECM Hotline Before Replacing an ADEM III Electronic Control Module (ECM) on Certain G3500 Engines{1901, 1902}
ELECTRICAL GP

Power Supply G3500B Engines
Electric Starting System G3500B Engines
GENERATOR GP

Generator Operation G3516 Power Module
IGNITION GP

Gas Engine Ignition G3500B Engines
Fuel Lines G3500B Engines

Ignition System - 16 Cylinders G3500B Engines
Ignition System - 20 Cylinders G3500B Engines

MID 036 - CID 0301 - FMI 05 Ignition Transformer Primary #1 open circuit G3516B Engines
MID 036 - CID 0302 - FMI 05 Ignition Transformer Primary #2 open circuit G3516B Engines
MID 036 - CID 0303 - FMI 05 Ignition Transformer Primary #3 open circuit G3516B Engines
MID 036 - CID 0304 - FMI 05 Ignition Transformer Primary #4 open circuit G3516B Engines
MID 036 - CID 0305 - FMI 05 Ignition Transformer Primary #5 open circuit G3516B Engines
MID 036 - CID 0306 - FMI 05 Ignition Transformer Primary #6 open circuit G3516B Engines
MID 036 - CID 0307 - FMI 05 Ignition Transformer Primary #7 open circuit G3516B Engines
MID 036 - CID 0308 - FMI 05 Ignition Transformer Primary #8 open circuit G3516B Engines
MID 036 - CID 0309 - FMI 05 Ignition Transformer Primary #9 open circuit G3516B Engines
MID 036 - CID 0310 - FMI 05 Ignition Transformer Primary #10 open circuit G3516B Engines
MID 036 - CID 0311 - FMI 05 Ignition Transformer Primary #11 open circuit G3516B Engines
MID 036 - CID 0312 - FMI 05 Ignition Transformer Primary #12 open circuit G3516B Engines
MID 036 - CID 0313 - FMI 05 Ignition Transformer Primary #13 open circuit G3516B Engines
MID 036 - CID 0314 - FMI 05 Ignition Transformer Primary #14 open circuit G3516B Engines
MID 036 - CID 0315 - FMI 05 Ignition Transformer Primary #15 open circuit G3516B Engines
MID 036 - CID 0316 - FMI 05 Ignition Transformer Primary #16 open circuit G3516B Engines
MID 036 - CID 0301 - FMI 06 Ignition Transformer Primary #1 short G3516B Engines
MID 036 - CID 0302 - FMI 06 Ignition Transformer Primary #2 short G3516B Engines
MID 036 - CID 0303 - FMI 06 Ignition Transformer Primary #3 short G3516B Engines
MID 036 - CID 0304 - FMI 06 Ignition Transformer Primary #4 short G3516B Engines
MID 036 - CID 0305 - FMI 06 Ignition Transformer Primary #5 short G3516B Engines
MID 036 - CID 0306 - FMI 06 Ignition Transformer Primary #6 short G3516B Engines
MID 036 - CID 0307 - FMI 06 Ignition Transformer Primary #7 short G3516B Engines
MID 036 - CID 0308 - FMI 06 Ignition Transformer Primary #8 short G3516B Engines
MID 036 - CID 0309 - FMI 06 Ignition Transformer Primary #9 short G3516B Engines
MID 036 - CID 0310 - FMI 06 Ignition Transformer Primary #10 short G3516B Engines
MID 036 - CID 0311 - FMI 06 Ignition Transformer Primary #11 short G3516B Engines
MID 036 - CID 0312 - FMI 06 Ignition Transformer Primary #12 short G3516B Engines
MID 036 - CID 0313 - FMI 06 Ignition Transformer Primary #13 short G3516B Engines
MID 036 - CID 0314 - FMI 06 Ignition Transformer Primary #14 short G3516B Engines
MID 036 - CID 0315 - FMI 06 Ignition Transformer Primary #15 short G3516B Engines
MID 036 - CID 0316 - FMI 06 Ignition Transformer Primary #16 short G3516B Engines
Ignition Transformers Secondary Circuit and Spark Plugs G3516B Engines
Ignition Transformers Primary Circuit G3516B Engines
MID 036 - CID 0401 - FMI 05 Ignition Transformer Secondary #1 open circuit G3516B Engines
MID 036 - CID 0401 - FMI 06 Ignition Transformer Secondary #1 short to ground G3516B Engines
MID 036 - CID 0402 - FMI 05 Ignition Transformer Secondary #2 open circuit G3516B Engines
MID 036 - CID 0403 - FMI 05 Ignition Transformer Secondary #3 open circuit G3516B Engines
MID 036 - CID 0404 - FMI 05 Ignition Transformer Secondary #4 open circuit G3516B Engines
MID 036 - CID 0405 - FMI 05 Ignition Transformer Secondary #5 open circuit G3516B Engines
MID 036 - CID 0406 - FMI 05 Ignition Transformer Secondary #6 open circuit G3516B Engines
MID 036 - CID 0407 - FMI 05 Ignition Transformer Secondary #7 open circuit G3516B Engines
MID 036 - CID 0408 - FMI 05 Ignition Transformer Secondary #8 open circuit G3516B Engines
MID 036 - CID 0409 - FMI 05 Ignition Transformer Secondary #9 open circuit G3516B Engines
MID 036 - CID 0410 - FMI 05 Ignition Transformer Secondary #10 open circuit G3516B Engines
MID 036 - CID 0411 - FMI 05 Ignition Transformer Secondary #11 open circuit G3516B Engines
MID 036 - CID 0412 - FMI 05 Ignition Transformer Secondary #12 open circuit G3516B Engines
MID 036 - CID 0413 - FMI 05 Ignition Transformer Secondary #13 open circuit G3516B Engines
MID 036 - CID 0414 - FMI 05 Ignition Transformer Secondary #14 open circuit G3516B Engines
MID 036 - CID 0415 - FMI 05 Ignition Transformer Secondary #15 open circuit G3516B Engines
MID 036 - CID 0416 - FMI 05 Ignition Transformer Secondary #16 open circuit G3516B Engines
MID 036 - CID 0402 - FMI 06 Ignition Transformer Secondary #2 short to ground G3516B Engines
MID 036 - CID 0403 - FMI 06 Ignition Transformer Secondary #3 short to ground G3516B Engines
MID 036 - CID 0404 - FMI 06 Ignition Transformer Secondary #4 short to ground G3516B Engines
MID 036 - CID 0405 - FMI 06 Ignition Transformer Secondary #5 short to ground G3516B Engines
MID 036 - CID 0406 - FMI 06 Ignition Transformer Secondary #6 short to ground G3516B Engines
MID 036 - CID 0407 - FMI 06 Ignition Transformer Secondary #7 short to ground G3516B Engines
MID 036 - CID 0408 - FMI 06 Ignition Transformer Secondary #8 short to ground G3516B Engines
MID 036 - CID 0409 - FMI 06 Ignition Transformer Secondary #9 short to ground G3516B Engines
MID 036 - CID 0410 - FMI 06 Ignition Transformer Secondary #10 short to ground G3516B Engines
MID 036 - CID 0411 - FMI 06 Ignition Transformer Secondary #11 short to ground G3516B Engines
MID 036 - CID 0412 - FMI 06 Ignition Transformer Secondary #12 short to ground G3516B Engines
MID 036 - CID 0413 - FMI 06 Ignition Transformer Secondary #13 short to ground G3516B Engines
MID 036 - CID 0414 - FMI 06 Ignition Transformer Secondary #14 short to ground G3516B Engines
MID 036 - CID 0415 - FMI 06 Ignition Transformer Secondary #15 short to ground G3516B Engines
MID 036 - CID 0416 - FMI 06 Ignition Transformer Secondary #16 short to ground G3516B Engines

Recommendations for Gas Engine Spark Plugs {1550, 1555} 2010/10/20

Spark Plugs - Inspect/Replace - Spark Plugs that have Precombustion Chambers G3516 Power Module
IGNITION GP-GAS ENGINE

Gas Shutoff Valve G3500B Engines

Ignition Timing - Adjust G3500B Engines

Ignition System Timing - Check/Adjust G3516 Power Module
JUNCTION BOX GP

Junction Box G3500B Engines
MISCELLANEOUS INFORMATION

Starting Motor - Inspect G3516 Power Module
MODULE GP-SYSTEM COMMUNICATION

Additional Information for the Customer Communication Module (CCM) that Is Used on Series 3500 and Series 3600 Gas Applications{1926} Additional Information for the Customer Communication Module (CCM) that Is Used on Series 3500 and Series 3600 Gas Applications{1926}
MOTOR GP

Fan Motor - Lubricate G3516 Power Module
SENSOR GP

Manifold Air Pressure Sensor G3500B Engines
Detonation Sensor G3500B Engines
Inlet Air Temperature Sensor G3500B Engines
Engine Oil Temperature Sensor G3500B Engines
Atmospheric Pressure Sensor G3500B Engines
Engine Speed/Timing Sensor G3500B Engines
Jacket Water Outlet Pressure Sensor G3500B Engines

Manifold Air Pressure Sensor G3500B Engines
Detonation Sensor G3500B Engines

MID 036 - CID 0100 - FMI 03 Engine Oil Pressure open/short to +batt G3516B Engines
MID 036 - CID 0100 - FMI 04 Engine Oil Pressure short to ground G3516B Engines
MID 036 - CID 0106 - FMI 03 Air Inlet Pressure Sensor short to +batt G3516B Engines
MID 036 - CID 0106 - FMI 08 Air Inlet Pressure Sensor noisy signal G3516B Engines
MID 036 - CID 0109 - FMI 08 Engine Coolant Outlet Pressure Sensor noisy signal G3516B Engines
MID 036 - CID 0110 - FMI 03 Engine Coolant Temperature open/short to +batt G3516B Engines
MID 036 - CID 0110 - FMI 04 Engine Coolant Temperature short to ground G3516B Engines
MID 036 - CID 0172 - FMI 03 Intake Manifold Air Temp open/short to +batt G3516B Engines
MID 036 - CID 0172 - FMI 04 Intake Manifold Air Temp short to ground G3516B Engines
MID 036 - CID 0175 - FMI 03 Engine Oil Temperature open/short to +batt G3516B Engines
MID 036 - CID 0175 - FMI 04 Engine Oil Temperature short to ground G3516B Engines
MID 036 - CID 0261 - FMI 13 Engine Timing calibration required G3516B Engines
MID 036 - CID 0262 - FMI 03 5 Volt Sensor DC Power Supply short to +batt G3516B Engines
MID 036 - CID 0262 - FMI 04 5 Volt Sensor DC Power Supply short to ground G3516B Engines
MID 036 - CID 0320 - FMI 03 Speed/Timing Sensor short to +batt G3516B Engines
MID 036 - CID 0320 - FMI 08 Engine Speed/Timing signal abnormal G3516B Engines
MID 036 - CID 0524 - FMI 04 Desired Engine Speed Sensor short to ground G3516B Engines
MID 036 - CID 0524 - FMI 03 Desired Engine Speed Sensor short to +batt G3516B Engines
MID 036 - CID 0542 - FMI 03 Unfiltered Engine Oil Pressure open/short to +batt G3516B Engines
MID 036 - CID 0542 - FMI 04 Unfiltered Engine Oil Pressure short to ground G3516B Engines
MID 036 - CID 1087 - FMI 03 Oxygen Sensor Buffer Module short to +batt G3516B Engines
MID 036 - CID 1087 - FMI 08 Oxygen Sensor Buffer Module noisy signal G3516B Engines
MID 036 - CID 1088 - FMI 06 Oxygen Sensor Power Supply short to ground G3516B Engines
MID 036 - CID 1501 - FMI 03 Cylinder #1 Detonation Sensor open/short to +batt G3516B Engines
MID 036 - CID 1502 - FMI 03 Cylinder #2 Detonation Sensor open/short to +batt G3516B Engines
MID 036 - CID 1505 - FMI 03 Cylinder #5 Detonation Sensor open/short to +batt G3516B Engines
MID 036 - CID 1506 - FMI 03 Cylinder #6 Detonation Sensor open/short to +batt G3516B Engines
MID 036 - CID 1509 - FMI 03 Cylinder #9 Detonation Sensor open/short to +batt G3516B Engines
MID 036 - CID 1510 - FMI 03 Cylinder #10 Detonation Sensor open/short to +batt G3516B Engines
MID 036 - CID 1513 - FMI 03 Cylinder #13 Detonation Sensor open/short to +batt G3516B Engines
MID 036 - CID 1514 - FMI 03 Cylinder #14 Detonation Sensor open/short to +batt G3516B Engines
MID 036 - CID 1501 - FMI 04 Cylinder #1 Detonation Sensor short to ground G3516B Engines
MID 036 - CID 1502 - FMI 04 Cylinder #2 Detonation Sensor short to ground G3516B Engines
MID 036 - CID 1505 - FMI 04 Cylinder #5 Detonation Sensor short to ground G3516B Engines
MID 036 - CID 1506 - FMI 04 Cylinder #6 Detonation Sensor short to ground G3516B Engines
MID 036 - CID 1509 - FMI 04 Cylinder #9 Detonation Sensor short to ground G3516B Engines
MID 036 - CID 1510 - FMI 04 Cylinder #10 Detonation Sensor short to ground G3516B Engines
MID 036 - CID 1513 - FMI 04 Cylinder #13 Detonation Sensor short to ground G3516B Engines
MID 036 - CID 1514 - FMI 04 Cylinder #14 Detonation Sensor short to ground G3516B Engines
MID 111 - CID 1489 - FMI 03 Left Turbo Turbine Out Temp Sens short to +batt G3516B Engines
MID 111 - CID 1490 - FMI 03 Rt Turbo Turbine Out Temp Sens short to +batt G3516B Engines
MID 111 - CID 1491 - FMI 03 Rt Turbo Turbine In Temp Sens short to +batt G3516B Engines
MID 111 - CID 1492 - FMI 03 Left Turbo Turbine In Temp Sens short to +batt G3516B Engines
MID 111 - CID 1489 - FMI 04 Left Turbo Turbine Out Temp Sens short to ground G3516B Engines
MID 111 - CID 1490 - FMI 04 Rt Turbo Turbine Out Temp Sens short to ground G3516B Engines
MID 111 - CID 1491 - FMI 04 Rt Turbo Turbine In Temp Sens short to ground G3516B Engines
MID 111 - CID 1492 - FMI 04 Left Turbo Turbine In Temp Sens short to ground G3516B Engines
MID 111 - CID 1489 - FMI 05 Left Turbo Turbine Out Temp Sens open circuit G3516B Engines
MID 111 - CID 1490 - FMI 05 Rt Turbo Turbine Out Temp Sens open circuit G3516B Engines
MID 111 - CID 1491 - FMI 05 Rt Turbo Turbine In Temp Sens open circuit G3516B Engines
MID 111 - CID 1492 - FMI 05 Left Turbo Turbine In Temp Sens open circuit G3516B Engines
MID 111 - CID 1531 - FMI 03 Cyl #1 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1532 - FMI 03 Cyl #2 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1533 - FMI 03 Cyl #3 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1534 - FMI 03 Cyl #4 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1535 - FMI 03 Cyl #5 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1536 - FMI 03 Cyl #6 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1537 - FMI 03 Cyl #7 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1538 - FMI 03 Cyl #8 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1539 - FMI 03 Cyl #9 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1540 - FMI 03 Cyl #10 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1541 - FMI 03 Cyl #11 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1542 - FMI 03 Cyl #12 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1543 - FMI 03 Cyl #13 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1544 - FMI 03 Cyl #14 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1545 - FMI 03 Cyl #15 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1546 - FMI 03 Cyl #16 Exhaust Port Temp Sensor short to +batt G3516B Engines
MID 111 - CID 1531 - FMI 04 Cyl #1 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1532 - FMI 04 Cyl #2 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1534 - FMI 04 Cyl #4 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1533 - FMI 04 Cyl #3 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1535 - FMI 04 Cyl #5 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1536 - FMI 04 Cyl #6 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1537 - FMI 04 Cyl #7 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1538 - FMI 04 Cyl #8 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1539 - FMI 04 Cyl #9 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1540 - FMI 04 Cyl #10 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1541 - FMI 04 Cyl #11 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1542 - FMI 04 Cyl #12 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1543 - FMI 04 Cyl #13 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1544 - FMI 04 Cyl #14 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1545 - FMI 04 Cyl #15 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1546 - FMI 04 Cyl #16 Exhaust Port Temp Sensor short to ground G3516B Engines
MID 111 - CID 1531 - FMI 05 Cyl #1 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1532 - FMI 05 Cyl #2 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1533 - FMI 05 Cyl #3 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1534 - FMI 05 Cyl #4 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1536 - FMI 05 Cyl #6 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1537 - FMI 05 Cyl #7 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1538 - FMI 05 Cyl #8 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1539 - FMI 05 Cyl #9 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1540 - FMI 05 Cyl #10 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1541 - FMI 05 Cyl #11 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1542 - FMI 05 Cyl #12 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1543 - FMI 05 Cyl #13 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1544 - FMI 05 Cyl #14 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1545 - FMI 05 Cyl #15 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1546 - FMI 05 Cyl #16 Exhaust Port Temp Sensor open circuit G3516B Engines
MID 111 - CID 1535 - FMI 05 Cyl #5 Exhaust Port Temp Sensor open circuit G3516B Engines
Engine Speed/Timing Sensor - Calibrate G3516B Engines
Analog Sensor Signal G3516B Engines
Engine Speed/Timing Sensor G3516B Engines
Detonation Sensors G3516B Engines
Oxygen Sensor Buffer Supply G3516B Engines
Oxygen Sensor Signal G3516B Engines
PWM Sensor G3516B Engines
Oxygen Sensor - Calibrate G3516B Engines
MID 036 - CID 1088 - FMI 05 Oxygen Sensor Power Supply open circuit G3516B Engines
MID 036 - CID 1758 - FMI 03 Specific Humidity Sensor open/short to +batt G3516B Engines
MID 036 - CID 1758 - FMI 08 Specific Humidity Sensor signal abnormal G3516B Engines
MID 036 - CID 1759 - FMI 03 Exhaust Back Pressure Sensor open/short to +batt G3516B Engines
MID 036 - CID 1759 - FMI 08 Exhaust Back Pressure Sensor signal abnormal G3516B Engines
MID 036 - CID 0109 - FMI 03 Coolant Outlet Pressure open/short to +batt G3516B Engines
MID 036 - CID 1719 - FMI 12 Generator Output Power Sensor malfunction G3516B Engines
MID 036 - CID 1719 - FMI 03 Generator Output Power Sensor open/short to +batt G3516B Engines
MID 036 - CID 1719 - FMI 04 Generator Output Power Sensor short to ground G3516B Engines
Generator Output Power Readings Do Not Match G3516B Engines
Generator Output Power Sensor G3516B Engines
Generator Output Power Sensor - Calibrate G3516B Engines

Electronic Sensor - Remove and Install G3516B and G3520B
Generator Set Engines

Detonation Sensor - Remove and Install G3516B and G3520B
Generator Set Engines


A New Pressure Sensor and Buffer are Used {1408, 1917, 191W, 7400} 2013/08/21
Improved Thermocouples Are Available for Certain G3500 and G3600 Engines {1906, 1919, 1921, 1922, 1928, 1929} 2013/05/03

Engine Speed/Timing Sensor - Clean/Inspect G3516 Power Module
Methane Gas Detector G3516 Power Module
SOLENOID GP

Starting Solenoid G3500B Engines

MID 036 - CID 1440 - FMI 05 Throttle Actuator Driver open circuit G3516B Engines
MID 036 - CID 1440 - FMI 06 Throttle Actuator Driver short to ground G3516B Engines
Throttle Actuator G3516B Engines
START/STOP GP-AUTOMATIC

Start/Stop Control G3500B Engines

Automatic Start/Stop - Inspect - Generator Set G3516 Power Module
STARTING MOTOR GP

Starting Motor G3500B Engines

Air Starting Motor - Remove G3516B and G3520B
Generator Set Engines

Air Starting Motor - Install G3516B and G3520B
Generator Set Engines

Air Starting Motor - Assemble G3516B and G3520B
Generator Set Engines

Air Starting Motor - Assemble G3516B and G3520B
Generator Set Engines

Electric Starting Motor - Remove and Install G3516B and G3520B
Generator Set Engines

SWITCH GP

Pressure Switch (Hydrax) G3500B Engines
Jacket Water Inlet Pressure Switch G3500B Engines
Disconnect Switch G3500B Engines

Removal of the Coolant Pressure Switch from Certain G3500 and G3600 Engines {1408, 1550, 7451} 2013/10/17
TOOLS

Electronic Service Tools G3500B Engines

Factory Passwords Worksheet G3516B Engines
Electronic Service Tool Will Not Communicate with ECM - The Caterpillar Electronic Technician (ET) Will Not Communicate With the Electronic Control Module (ECM) and/or the Integrated Temperature Sensing Module (ITSM) G3516B Engines
Customer Passwords G3516B Engines
Troubleshooting Data Sheet G3516B Engines
Electronic Service Tools G3516B Engines
Factory Passwords G3516B Engines

Cat<SUP>&reg;</SUP> Electronic Technician (Cat<SUP>&reg;</SUP> ET) Improved for Configuring of Annunciator Alarm Module on Certain Cat<SUP>&reg;</SUP> Products {0785, 7400} 2012/05/21
TRANSFORMER GP

Ignition Transformer G3500B Engines
WIRING GP

Electrical Connectors and Functions G3516B Engines
MID 036 - CID 0168 - FMI 02 System Voltage intermittent/erratic G3516B Engines
MID 036 - CID 0323 - FMI 03 Shutdown Lamp short to +batt G3516B Engines
MID 036 - CID 0324 - FMI 03 Warning Lamp short to +batt G3516B Engines
Electrical Power Supply G3516B Engines
Fuel Metering Valve G3516B Engines
MID 036 - CID 1446 - FMI 12 Fuel Metering Module malfunction G3516B Engines
MID 036 - CID 1446 - FMI 13 Fuel Metering Module calibration required G3516B Engines
MID 036 - CID 1447 - FMI 12 Fuel Metering Sensor Module malfunction G3516B Engines
Fuel Metering Valve G3516B Engines
ECM Status Indicator Output G3516B Engines
Inspecting Electrical Connectors G3516B Engines
MID 036 - CID 1446 - FMI 05 Fuel Metering Module open circuit G3516B Engines
MID 036 - CID 1446 - FMI 05 Fuel Metering Module open circuit G3516B Engines
MID 036 - CID 1446 - FMI 09 Unable to communicate with Fuel Metering Module G3516B Engines
MID 036 - CID 1446 - FMI 09 Unable to communicate with Fuel Metering Module G3516B Engines
CONNECTION GP

Stator Lead - Check G3516 Power Module
HEATER GP
Jacket Water Heater - Check G3516 Power Module
ELECTRONICS GP-GENERATOR SET

Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490} Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490}
ENGINE ARRANGEMENT
ENGINE AR

Engine Design G3500B Engines

A New Knowledge Network Community is Active {1000, 1000, 1000} 2013/08/21

Welding on Engines with Electronic Controls G3516 Power Module

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562} HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
MISCELLANEOUS INFORMATION

Warranty Information G3516 Power Module
TOOLS

Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685} Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685}
FUEL SYSTEM
ACTUATOR GP-RACK LIMITER

Electrohydraulic System - Inspect G3516 Power Module
Electrohydraulic System Oil Filter - Change G3516 Power Module
Electrohydraulic System Oil - Change G3516 Power Module
CARBURETOR GP

Air/Fuel Ratio Control - Adjust - Oxygen Feedback - Industrial Application G3500B Engines
Air/Fuel Ratio Control - Adjust - Charge Density G3500B Engines
Air/Fuel Ratio Control - Adjust - Oxygen Feedback - Generator Set Application G3500B Engines

Carburetor - Remove G3516B and G3520B
Generator Set Engines

Carburetor - Install G3516B and G3520B
Generator Set Engines

CONTROL GP-FUEL

MID 036 - CID 0017 - FMI 06 Fuel Shutoff Valve short to ground G3516B Engines
MID 036 - CID 0017 - FMI 12 Fuel Shutoff Valve malfunction G3516B Engines
MID 036 - CID 0017 - FMI 05 Fuel Shutoff Valve open circuit G3516B Engines

Fuel Control Actuator - Remove and Install G3516B and G3520B
Generator Set Engines

CONTROL GP-FUEL RATIO

Air/Fuel Ratio Control - Oxygen Feedback G3500B Engines
Air/Fuel Ratio Control - Charge Density G3500B Engines
CONTROL GP-GOVERNOR

Throttle Control Linkage G3500B Engines
FILTER GP-FUEL

Fuel Filter Differential Pressure - Check G3516 Power Module
GOVERNOR GP

Electrohydraulic System Components G3500B Engines

Electrohydraulic Oil Pressure - Measure - Adjustment Procedure G3500B Engines
REGULATOR GP-GAS PRESSURE

Gas Pressure Regulator Solenoid - Disassemble G3516B and G3520B
Generator Set Engines

Gas Pressure Regulator Solenoid - Assemble G3516B and G3520B
Generator Set Engines

Gas Pressure Regulator Solenoid - Remove G3516B and G3520B
Generator Set Engines

Gas Pressure Regulator Solenoid - Install G3516B and G3520B
Generator Set Engines

THROTTLE GP
Throttle Control Valve - Remove G3516B and G3520B
Generator Set Engines

Throttle Control Valve - Install G3516B and G3520B
Generator Set Engines

Throttle Control Valve - Disassemble G3516B and G3520B
Generator Set Engines

Throttle Control Valve - Assemble G3516B and G3520B
Generator Set Engines

TOOLS

9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706} 9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706}
VALVE GP

E867 Improper Gas Flow Control Valve Response G3516B Engines
E868 Gas Flow Control Valve Malfunction G3516B Engines
Fuel Metering Valve G3516B Engines
VALVE GP-CONTROL

Fuel Control Valve - Remove and Install G3516B and G3520B
Generator Set Engines

GENERATORS
GENERATOR GP

Generator Maintenance and Protective Relays Benefit the Service Life of Generator on Certain Cat<SUP>&reg;</SUP> Products {4450} 2012/09/11
Rectifier Heat Sink Assembly with Serviceable Varistor Is Now Used On Certain Cat Electric Power Generators {4472} 2012/12/06

Rotating Rectifier - Check G3516 Power Module
Generator Bearing - Lubricate G3516 Power Module
Rotating Rectifier - Inspect/Test G3516 Power Module
Generator Bearing - Inspect G3516 Power Module
Generator Bearing Temperature - Test/Record G3516 Power Module
Generator Winding - Test G3516 Power Module
Generator Winding Insulation - Test G3516 Power Module
Stator Winding Temperature - Test G3516 Power Module
Varistor - Inspect G3516 Power Module
REGULATOR GP-VOLTAGE

Electrical Cat® Digital Voltage Regulator
Dimensions Cat® Digital Voltage Regulator

General Information Cat® Digital Voltage Regulator
Startup Profile Function Cat® Digital Voltage Regulator
Loading and Stopping Profile Cat® Digital Voltage Regulator
Voltage Regulation Cat® Digital Voltage Regulator
Line Loss Compensation Cat® Digital Voltage Regulator
Reactive Voltage Droop Cat® Digital Voltage Regulator
Cross Current Compensation Cat® Digital Voltage Regulator
KVAR Regulation Cat® Digital Voltage Regulator
Power Factor Regulation Cat® Digital Voltage Regulator
Parameters Cat® Digital Voltage Regulator
Remote Communication Cat® Digital Voltage Regulator
Group Support Level Cat® Digital Voltage Regulator

Service Tools Cat® Digital Voltage Regulator
Startup Procedure Cat® Digital Voltage Regulator
General Information Cat® Digital Voltage Regulator
Wiring Diagrams Cat® Digital Voltage Regulator
Troubleshooting Cat® Digital Voltage Regulator
No Voltage - Troubleshoot Cat® Digital Voltage Regulator
Low Voltage - Troubleshoot Cat® Digital Voltage Regulator
High Voltage - Troubleshoot Cat® Digital Voltage Regulator
Unstable Voltage - Troubleshoot Cat® Digital Voltage Regulator
No Voltage Droop - Troubleshoot Cat® Digital Voltage Regulator
No Line Loss Compensation - Troubleshoot Cat® Digital Voltage Regulator
Poor Voltage Regulation - Troubleshoot Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar Electronic Technician) Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar PC Software) Cat® Digital Voltage Regulator
Gain Setting - Adjust Cat® Digital Voltage Regulator
Reverse VAR Condition - Troubleshoot Cat® Digital Voltage Regulator
Generator Overcurrent - Troubleshoot Cat® Digital Voltage Regulator
Earlier CDVR Dissimilarities Cat® Digital Voltage Regulator

Voltage Regulators G3516 Power Module
LUBRICATION SYSTEM
BREATHER GP

Crankcase Breather - Remove and Install G3516B and G3520B
Generator Set Engines


A New High-Temperature Tee Hose Is Available for Crankcase Breathers on 3500, G3500, 3600, G3600, and C280 Engines {1317} 2012/10/01

Engine Crankcase Breather - Clean G3516 Power Module
Crankcase Blowby - Test/Record G3516 Power Module
FILLER GP-ENGINE OIL
Makeup Oil Tank - Fill G3516 Power Module
FILTER GP-ENGINE OIL

Engine Oil Filter G3500B Engines

Duplex Oil Filter G3500B Engines

Duplex Oil Filter - Adjust G3500B Engines

E127 Engine Oil Filter Diff Pressure Low Warning G3516B Engines
E128 Engine Oil Filter Diff Pressure Low Shutdown G3516B Engines
E129 Engine Oil Filter Diff Pressure High Warning G3516B Engines
E130 Engine Oil Filter Diff Pressure High Shutdown G3516B Engines
Engine Oil Filter Differential Pressure G3516B Engines

Engine Oil Filter Housing - Disassemble G3516B and G3520B
Generator Set Engines

Engine Oil Filter Housing - Assemble G3516B and G3520B
Generator Set Engines

Engine Oil Filter Housing - Remove G3516B and G3520B
Generator Set Engines

Engine Oil Filter Housing - Install G3516B and G3520B
Generator Set Engines

FUMES DISPOSAL GP

Fumes Disposal Filter Differential Pressure - Check G3516 Power Module
Fumes Disposal Filter Element - Replace G3516 Power Module
Fumes Disposal Filter - Drain G3516 Power Module
Crankcase Pressure - Measure - Engines with Fumes Disposal Filters G3516 Power Module
LINES GP-ENGINE OIL

Engine Oil Lines - Electrohydraulic System Oil Lines G3500B Engines
Engine Oil Lines - Turbocharger Oil Lines G3500B Engines
Engine Oil Lines G3500B Engines
PUMP GP-ENGINE OIL
Engine Oil Pump G3500B Engines
Engine Oil Pump G3500B Engines
Engine Oil Sump Pump G3500B Engines

Engine Oil Pump - Disassemble G3516B and G3520B
Generator Set Engines

Engine Oil Pump - Assemble G3516B and G3520B
Generator Set Engines

Engine Oil Pump - Remove G3516B and G3520B
Generator Set Engines

Engine Oil Pump - Install G3516B and G3520B
Generator Set Engines


Improved Oil Pump Groups Are Used on Certain 3500 Engines {1304, 1315} 2014/01/31

Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315} Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315}
Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304} Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304}
PUMP GP-PRELUBRICATION

Prelube Pump G3500B Engines

Prelube Pump - Electric G3500B Engines
Prelube Pump - Air G3500B Engines
PUMP GP-SCAVENGE

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK
VALVE GP

Engine Oil Sequence Valves - Remove and Install G3516B and G3520B
Generator Set Engines

VALVE GP-FLUID SAMPLING

Engine Oil Sample - Obtain G3516 Power Module
VALVE GP-RELIEF

Procedure for Disassembly and Assembly of the Pressure Relief Valve in Certain C32, G3500, 3500. 3600, and C280 Engines {5117} 2013/05/08
OPERATOR STATION
PANEL GP

Engine Control Panel - Optional G3500B Engines

Safety Messages XQ Auto Paralleling
Electrical System XQ Auto Paralleling
General Information XQ Auto Paralleling
Component Descriptions XQ Auto Paralleling
Component Location XQ Auto Paralleling
Reference Material XQ Auto Paralleling
Fuel System XQ Auto Paralleling
Single Unit Mode XQ Auto Paralleling
Island Paralleling Mode XQ Auto Paralleling
Utility Paralleling Mode XQ Auto Paralleling
Default Settings for Utility Multifunction Relay XQ Auto Paralleling
Base Load Potentiometer Settings XQ Auto Paralleling
Operator Controls XQ Auto Paralleling
Abbreviations XQ Auto Paralleling
Glossary XQ Auto Paralleling
General Maintenance Information XQ Auto Paralleling
Initial Startup Procedure XQ Auto Paralleling
Installation XQ Auto Paralleling
Handling XQ Auto Paralleling
Generator Load Connections XQ Auto Paralleling
Default Settings for Mode of Operation XQ Auto Paralleling
Default Settings for Generator Paralleling Control XQ Auto Paralleling
Default Settings for Engine Electronic Control Module XQ Auto Paralleling
Default Settings for Electronic Modular Control Panel XQ Auto Paralleling
Storage XQ Auto Paralleling
Default Settings for Discrete Input/Output Module XQ Auto Paralleling
Receiving Inspection XQ Auto Paralleling
Default Settings for Cat Digital Voltage Regulator XQ Auto Paralleling
Advanced Control Jumpers XQ Auto Paralleling
Power Module Controls - Check XQ Auto Paralleling
Engine Stopping XQ Auto Paralleling
Fire Prevention and Explosion Prevention XQ Auto Paralleling
Engine Starting XQ Auto Paralleling
General Hazard Information XQ Auto Paralleling
Burn Prevention XQ Auto Paralleling
Before Starting Engine XQ Auto Paralleling
Maintenance Interval Schedule XQ Auto Paralleling
Control Panel - Inspect/Test G3516 Power Module
SERVICE EQUIPMENT AND SUPPLIES
LITERATURE GP

Caterpillar Service Welding Guide{0599, 0677, 0678, 0679} Caterpillar Service Welding Guide{0599, 0677, 0678, 0679}

Contents for Thermal Spray Reference Manual{0374, 0679} Contents for Thermal Spray Reference Manual{0374, 0679}
REBUILD & SALVAGE
Fundamentals of Arc Spray for Reconditioning Components{0679} Fundamentals of Arc Spray for Reconditioning Components{0679}
TOOLS

Hoses and Clamps - Inspect/Replace G3516 Power Module
PRIME PACKAGE
MISCELLANEOUS INFORMATION
Parking G3516 Power Module





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