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POWER MODULE
3516C POWER MODULE NAM



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AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP

Aftercooler - Jacket Water Aftercooler 3516C Engine for PM3516 Power Modules
Aftercooler - Air-to-Air Aftercooler 3516C Engine for PM3516 Power Modules

Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379} Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379}
AIR CLEANER GP

Engine Air Cleaner Service Indicator 3516C Generator Set Engines
Air Cleaner 3516C Generator Set Engines

Engine Air Cleaner Service Indicator - Inspect 3516 Power Modules
EXHAUST GP

Air Inlet and Exhaust Lines 3516C Generator Set Engines

Measuring Exhaust Temperature 3516C Engine for PM3516 Power Modules

Exhaust Elbow - Remove and Install 3500 Engines
INLET GP-AIR

Inlet Air Is Restricted 3516C Generator Set Engine
LINES GP-AIR

Kits Are Available for Repair of Exhaust Components on Certain 3516 Electric Power Engines with Center-Mounted Exhaust Systems {1052, 1053, 1059, 1061, 1071} 2012/08/21

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE UPPER ATAAC TUBING ON CERTAIN 3516C XQ2000 POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE UPPER ATAAC TUBING ON CERTAIN 3516C XQ2000 POWER MODULES

Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071} Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071}
MANIFOLD GP-EXHAUST

Exhaust Manifold 3516C Generator Set Engines

Exhaust Manifold - Remove and Install 3500 Engines

Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059} Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059}
MANIFOLD GP-INLET

Measuring Inlet Manifold Pressure 3516C Engine for PM3516 Power Modules

Air Inlet Manifold - Remove and Install 3500 Engines
SHUTOFF GP-AIR

Air Shutoff - Test 3516C Generator Set Engine

Air Shutoff - Remove and Install 3500 Engines
TOOLS

Thermal Spray Procedures for Turbocharger Compressor Housing-Contour Bore{0599, 0679, 0702, 1052, 1060} Thermal Spray Procedures for Turbocharger Compressor Housing-Contour Bore{0599, 0679, 0702, 1052, 1060}
Thermal Spray Procedures for Turbocharger Exhaust Housing-Outlet Bore{0599, 0679, 0702, 1052, 1056, 1065} Thermal Spray Procedures for Turbocharger Exhaust Housing-Outlet Bore{0599, 0679, 0702, 1052, 1056, 1065}
TURBOCHARGER GP

Turbocharger Outlet Pressure Sensor 3516C Generator Set Engines
Turbocharger Inlet Pressure Sensor 3516C Generator Set Engines
Turbocharger 3516C Generator Set Engines
Turbocharger Oil Lines 3516C Generator Set Engines

Turbocharger 3516C Engine for PM3516 Power Modules

Boost Pressure Is High 3516C Generator Set Engine

Turbocharger - Disassemble - Type 1 3500 Engines
Turbocharger - Assemble - Type 1 3500 Engines
Turbocharger - Remove 3500 Engines
Turbocharger - Install 3500 Engines

Turbocharger - Inspect 3516 Power Modules

Installation Instructions for Turbochargers{1052} Installation Instructions for Turbochargers{1052}
Failure Modes of Turbochargers{1052} Failure Modes of Turbochargers{1052}

Reuse Guidelines for Divided Turbine Housings{1052, 1065} Reuse Guidelines for Divided Turbine Housings{1052, 1065}
Visual Inspection of Turbochargers{0760, 0767, 1052} Visual Inspection of Turbochargers{0760, 0767, 1052}
Specifications for Reusable Turbocharger Components{1052} Specifications for Reusable Turbocharger Components{1052}
Reuse Specifications for ABB Housings on 3500 Engines{1052} Reuse Specifications for ABB Housings on 3500 Engines{1052}
Procedure to Salvage Turbocharger Components{1052, 1065} Procedure to Salvage Turbocharger Components{1052, 1065}
Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065} Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065}
Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065} Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065}
Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378} Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378}
Thermal Spray Procedures for Turbocharger Compressor Housing-Outlet Bore{0679, 1060} Thermal Spray Procedures for Turbocharger Compressor Housing-Outlet Bore{0679, 1060}
Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065} Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065}

CATERPILLAR REMAN PRODUCTS GROUP ANNOUNCES EXPANDED TURBOCHARGER COVERAGE FOR CERTAIN ENGINE MODELS CATERPILLAR REMAN PRODUCTS GROUP ANNOUNCES EXPANDED TURBOCHARGER COVERAGE FOR CERTAIN ENGINE MODELS
BASIC ENGINE
AIR COMPRESSOR GP

Air Starting Motor - Disassemble 3500 Engines
BELT TIGHTENER GP

Belt Tension Chart 3516C Generator Set Engines
CAMSHAFT GP
Camshaft 3516C Generator Set Engines

Camshaft 3516C Engine for PM3516 Power Modules

Excessive Bearing Wear - Inspect 3516C Engine for PM3516 Power Modules
Camshaft Timing 3516C Engine for PM3516 Power Modules

Camshaft Bearings - Remove 3500 Engines
Camshaft Bearings - Install 3500 Engines
Camshaft - Remove 3500 Engines
Camshaft - Install 3500 Engines

Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210} Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210}
Visual Inspection of Camshafts{1210, 1210} Visual Inspection of Camshafts{1210, 1210}
Measurement of the Camshaft{0760, 0762, 1210} Measurement of the Camshaft{0760, 0762, 1210}
Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210} Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210}
COUPLING GP

Coupling - Install SR4B Generators
Coupling - Remove SR4B Generators
CRANKSHAFT GP

Crankshaft Wear Sleeves and Seals 3516C Generator Set Engines
Connecting Rod and Main Bearing Journals 3516C Generator Set Engines
Crankshaft 3516C Generator Set Engines

Crankshaft 3516C Engine for PM3516 Power Modules

Main Bearings 3516C Engine for PM3516 Power Modules
Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting 3516C Engine for PM3516 Power Modules

Bearing Clearance - Check 3500 Engines
Crankshaft Rear Seal and Wear Sleeve - Remove 3500 Engines
Crankshaft Front Seal and Wear Sleeve - Remove 3500 Engines
Crankshaft Main Bearings - Install 3500 Engines
Crankshaft Main Bearings - Remove 3500 Engines
Crankshaft Rear Seal and Wear Sleeve - Install 3500 Engines
Crankshaft Front Seal and Wear Sleeve - Install 3500 Engines
Crankshaft - Remove 3500 Engines
Crankshaft - Install 3500 Engines

Important Notice on Installation of Crankshaft Seals and Wear Sleeves {1160, 1161} 2013/08/21

Crankshaft Vibration Damper - Inspect 3516 Power Modules

Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555} Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555}

Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225} Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}
Identifying Connecting Rod Bearings and Main Bearings that Must Not Be Used on 3500 and G3600 Engines{1202, 1225, 1230} Identifying Connecting Rod Bearings and Main Bearings that Must Not Be Used on 3500 and G3600 Engines{1202, 1225, 1230}
Failure of the Connecting Rod Bearings on 3500 and 3600 Engines Due to Delamination{1219, 1225} Failure of the Connecting Rod Bearings on 3500 and 3600 Engines Due to Delamination{1219, 1225}

Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202} Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202}
Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202} Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202}
Visual Inspection of Crankshafts{1202, 1202} Visual Inspection of Crankshafts{1202, 1202}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224} Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224}
Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202} Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202}
Procedure for Grinding and Polishing the Crankshaft{0674, 1202} Procedure for Grinding and Polishing the Crankshaft{0674, 1202}
Specifications for Crankshafts in 3500 Engines{0760, 1202} Specifications for Crankshafts in 3500 Engines{0760, 1202}
Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230} Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230}
Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203} Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203}
Thermal Spray Procedures for Main Bearing Cap{1203} Thermal Spray Procedures for Main Bearing Cap{1203}
Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205} Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205}
CYLINDER BLOCK GP

Cylinder Liner 3516C Generator Set Engines
Cylinder Block 3516C Generator Set Engines
Connecting Rod 3516C Generator Set Engines
Piston and Rings - One-Piece Piston 3516C Generator Set Engines

Cylinder Block, Liners and Heads 3516C Engine for PM3516 Power Modules

Cylinder Block 3516C Engine for PM3516 Power Modules
Cylinder Liner Projection 3516C Engine for PM3516 Power Modules

Cylinder Is Noisy 3516C Generator Set Engine
Crankcase Pressure Is High 3516C Generator Set Engine

Cylinder Liner - Remove 3500 Engines
Connecting Rod Bearings - Remove and Install 3500 Engines
Piston Cooling Jets - Remove and Install 3500 Engines
Cylinder Liner - Install 3500 Engines

New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201} 2010/06/25
A New Top Liner Seal Is Used on 3500 Engines {1201, 7555} 2010/12/16
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216} 2013/09/12
A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555} 2011/08/09

Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201} Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290} Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Procedure to Chamfer Liner Bores on Cylinder Blocks of 3500 Engines{0672, 1201} Procedure to Chamfer Liner Bores on Cylinder Blocks of 3500 Engines{0672, 1201}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225} Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555} Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223} Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223} New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223}

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216} Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223} Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223}
Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221} Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221}
Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217} Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217}
Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201} Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216} Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216}
Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201} Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201}
Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223} Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223}
Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201} Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201}
Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201} Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201}
Salvage of Cylinder Block Liner Bores for 3500 Family of Engines{0672, 0705, 0762, 1201, 1217} Salvage of Cylinder Block Liner Bores for 3500 Family of Engines{0672, 0705, 0762, 1201, 1217}
Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217} Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217}

CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CYLINDER HEAD GP

Cylinder Head 3516C Generator Set Engines
Cylinder Head Valves 3516C Generator Set Engines

Cylinder Head 3516C Engine for PM3516 Power Modules
Valve Lash - Adjust 3516C Engine for PM3516 Power Modules

Rocker Shaft and Pushrod - Remove 3500 Engines
Rocker Shaft and Pushrod - Install 3500 Engines
Inlet and Exhaust Valves - Remove and Install 3500 Engines
Inlet and Exhaust Valve Springs - Remove and Install 3500 Engines
Inlet and Exhaust Valve Seat Inserts - Remove and Install 3500 Engines
Inlet and Exhaust Valve Guides - Remove and Install 3500 Engines
Cylinder Head - Remove 3500 Engines
Cylinder Head - Install 3500 Engines

New Water Seals Provide Increased Stability At Higher Temperatures {1100, 1124} 2010/10/06
New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105} 2014/01/13

Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100} Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100}

Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395} Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395}

Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123} Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123}
Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125} Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Process for Rebuilding the Cylinder Head{1100} Process for Rebuilding the Cylinder Head{1100}
Valve and Valve Spring Specifications{1100, 1105, 1108} Valve and Valve Spring Specifications{1100, 1105, 1108}
Contents for Cylinder Head Reuse and Salvage{1000, 1100} Contents for Cylinder Head Reuse and Salvage{1000, 1100}

Cat Reman Upgrade to New Cylinder Head Additions Cat Reman Upgrade to New Cylinder Head Additions
CAT REMAN ANNOUNCES ADDITIONAL CYLINDER HEAD RELEASES FOR MINING AND OTHER APPLICATIONS CAT REMAN ANNOUNCES ADDITIONAL CYLINDER HEAD RELEASES FOR MINING AND OTHER APPLICATIONS
DAMPER GP

Vibration Damper 3516C Generator Set Engines
Vibration Damper 3516C Generator Set Engines
Vibration Damper Guard 3516C Generator Set Engines
Vibration Damper 3516C Generator Set Engines
Vibration Damper 3516C Generator Set Engines
Vibration Damper 3516C Generator Set Engines

Vibration Damper 3516C Engine for PM3516 Power Modules

Vibration Damper - Remove and Install 3500 Engines

Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425} Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425}
DRIVE GP-ACCESSORY

Accessory Drive (Upper Right Hand) 3516C Generator Set Engines

Accessory Drive (Front) - Remove 3500 Engines
Accessory Drive (Front) - Install 3500 Engines
Accessory Drive (Front) - Disassemble 3500 Engines
Accessory Drive (Front) - Assemble 3500 Engines
Accessory Drive (Front) - Disassemble - Engine Oil Pump and Water Pump 3500 Engines
Accessory Drive (Front) - Assemble - Engine Oil Pump and Water Pump 3500 Engines
Accessory Drive (Front) - Remove - Engine Oil Pump and Water Pump 3500 Engines
Accessory Drive (Front) - Install - Engine Oil Pump and Water Pump 3500 Engines

New O-Ring Seals Are Used on the Front Housings of 3500 Engines {1151, 1162, 1166, 1206, 1207} 2010/01/18
New Accessory Drives Are Used on Certain 3500 and G3500 Engines {1207} 2014/05/16

Oil Leaks from the Accessory Drives of Certain 3500 and G3500 Engines{1207} Oil Leaks from the Accessory Drives of Certain 3500 and G3500 Engines{1207}
DRIVE GP-FAN

Fan Drive 3516C Generator Set Engines

Fan Drive - Remove 3500 Engines
Fan Drive - Install 3500 Engines
Fan Drive - Disassemble 3500 Engines
Fan Drive - Assemble 3500 Engines

A New Stub Shaft Is Available for 3500 Commercial Engines {1359} 2014/01/31

Fan Drive Bearing - Lubricate 3516 Power Modules

Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359} Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359}
Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359} Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359}
FLYWHEEL GP

Flywheel 3516C Generator Set Engines

Flywheel - Inspect 3516C Engine for PM3516 Power Modules

Flywheel - Remove and Install 3500 Engines

Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204} Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}

Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157} Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157}
GEAR GP

Gear Group (Front) 3516C Generator Set Engines
Gear Group (Rear) 3516C Generator Set Engines

Gear Group (Rear) - Remove 3500 Engines
Gear Group (Rear) - Install 3500 Engines

Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206} Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206}
Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206} Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206}
Visual Inspection of Timing Gears for All Engines{1206} Visual Inspection of Timing Gears for All Engines{1206}
Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206} Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206}
Visual Inspection of Gear Shafts{1151, 1162, 1206} Visual Inspection of Gear Shafts{1151, 1162, 1206}
HOUSING GP-FLYWHEEL

Flywheel Housing 3516C Generator Set Engines

Flywheel Housing - Inspect 3516C Engine for PM3516 Power Modules

Flywheel Housing - Remove 3500 Engines
Flywheel Housing - Install 3500 Engines
HOUSING GP-FRONT

Housing (Front) 3516C Generator Set Engines

Housing (Front) - Remove 3500 Engines
Housing (Front) - Install 3500 Engines

Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162} Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
MOUNTING GP-ENGINE

Engine Mount 3516C Generator Set Engines

Engine Mounts - Check 3516 Power Modules

Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154} Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154}
PAN GP-OIL

Engine Oil Pan 3516C Generator Set Engines

Engine Oil Pan - Assemble 3500 Engines
Engine Oil Pan - Disassemble 3500 Engines
Engine Oil Pan - Remove 3500 Engines
Engine Oil Pan - Install 3500 Engines

Salvaging Oil Pan Assemblies Used on 3500 Engines{1302} Salvaging Oil Pan Assemblies Used on 3500 Engines{1302}
PISTON & ROD GP

Engine Oil Cooler Bypass and Cooling Jet Sequence Valves 3516C Generator Set Engines

Pistons, Rings and Connecting Rods - One-Piece Piston 3516C Engine for PM3516 Power Modules

Connecting Rod Bearings 3516C Engine for PM3516 Power Modules
Crankcase Pressure 3516C Engine for PM3516 Power Modules

Pistons and Connecting Rods - Remove 3500 Engines
Pistons and Connecting Rods - Install 3500 Engines

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 107-7330 OR 230-2520 CONNECTING ROD BEARINGS ON CERTAIN 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, AND 3516C GENERATOR SETS, PM3512B, AND PM3516 POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 107-7330 OR 230-2520 CONNECTING ROD BEARINGS ON CERTAIN 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, AND 3516C GENERATOR SETS, PM3512B, AND PM3516 POWER MODULES

Failure of Some Bearings In 3500 and G3600 Engines{1225} Failure of Some Bearings In 3500 and G3600 Engines{1225}
Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553} Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553}

Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218} Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218}
Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225} Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225}
Visual Inspection of the Piston{1214, 1214} Visual Inspection of the Piston{1214, 1214}
Specifications for Connecting Rods{1218} Specifications for Connecting Rods{1218}
Inspection Procedures and Specifications for Pistons{1214, 1214} Inspection Procedures and Specifications for Pistons{1214, 1214}
Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219} Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219}
Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218} Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218}
Visual Inspection of Connecting Rods{1218, 1218} Visual Inspection of Connecting Rods{1218, 1218}
Visual Inspection of Two-Piece Pistons{1214, 1214} Visual Inspection of Two-Piece Pistons{1214, 1214}
Thermal Spray Procedures for Connecting Rod{0679, 1225} Thermal Spray Procedures for Connecting Rod{0679, 1225}
SHAFT GP-STUB

Stub Shaft (Front) 3516C Generator Set Engines
SERPENTINE/V-BELTS

Belts - Inspect/Adjust/Replace 3516 Power Modules

Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397} Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397}
VALVE MECHANISM GP

Fuel Injector Mechanism 3516C Generator Set Engines
Valve Mechanism 3516C Generator Set Engines

Fuel Injector Mechanism 3516C Engine for PM3516 Power Modules
Valve Mechanism 3516C Engine for PM3516 Power Modules

Finding the Top Center Position for the No. 1 Piston 3516C Engine for PM3516 Power Modules

Valve Rotator or Spring Lock Is Free 3516C Generator Set Engine
Valve Lash Is Excessive 3516C Generator Set Engine

Valve Mechanism Cover - Remove and Install 3500 Engines
Rocker Shaft - Disassemble 3500 Engines
Rocker Shaft - Assemble 3500 Engines
Valve Mechanism Cover Base - Remove and Install 3500 Engines

A New Valve Lifter Assembly Is Used in 3500B and 3500C Engines {1209} 2012/10/30
Importance of Proper Valve Lash Setting {1102, 1121, 1123} 2012/10/04

Engine Valve Lash - Inspect/Adjust 3516 Power Modules

Camshaft Roller Lifters in the 3500 Family of Engines{1209} Camshaft Roller Lifters in the 3500 Family of Engines{1209}
Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209} Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209}
BRAKING SYSTEM
ACCUMULATOR GP

Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474} Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
COOLING SYSTEM
COOLER GP

Engine Oil Cooler - Remove 3500 Engines
Engine Oil Cooler - Install 3500 Engines
Engine Oil Cooler - Disassemble 3500 Engines
Engine Oil Cooler - Assemble 3500 Engines

Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378} Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378}

Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378} Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378}
Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378} Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378}
FAN GP

Fan Belt - Inspect/Adjust/Replace 3516 Power Modules
LINES GP-AFTERCOOLER WATER

A New Coolant Elbow Is Used on Certain 3500 Engines {1380, 7553} 2012/12/06
LINES GP-WATER

Water Lines 3516C Generator Set Engines
Water Lines 3516C Generator Set Engines

Proper Installation of Braided Steel Hoses{7554} Proper Installation of Braided Steel Hoses{7554}
PUMP GP-WATER

Water Pump 3516C Generator Set Engines

Water Pump - Remove 3500 Engines
Water Pump - Install 3500 Engines
Water Pump - Disassemble 3500 Engines
Water Pump - Assemble 3500 Engines

Water Pump - Inspect 3516 Power Modules

Use Proper Handling During Shipment and Installation of the Water Pumps{1361} Use Proper Handling During Shipment and Installation of the Water Pumps{1361}
RADIATOR GP

Cooling System Pressure Cap 3516C Generator Set Engines

Radiator Group - Remove 3500 Engines
Radiator Group - Install 3500 Engines
Radiator Core - Remove 3500 Engines
Radiator Core - Install 3500 Engines

Radiator - Clean 3516 Power Modules

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE ELECTRIC FAN MOTOR ON CERTAIN XQ2000, 3516C POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE ELECTRIC FAN MOTOR ON CERTAIN XQ2000, 3516C POWER MODULES

Cracking of the Aftercooler Radiator Cores on PM3516 XQ2000 Power Modules{1353} Cracking of the Aftercooler Radiator Cores on PM3516 XQ2000 Power Modules{1353}
REGULATOR GP-TEMPERATURE

Water Temperature Regulator 3516C Generator Set Engines

Water Temperature Regulators - Remove 3500 Engines
Water Temperature Regulators - Install 3500 Engines

A New Water Temperature Regulator Is Available for Certain Commercial Engines {1355} 2012/10/24

Cooling System Water Temperature Regulator - Replace 3516 Power Modules
VALVE GP-COOLER BYPASS

Engine Oil Pressure is High 3516C Engine for PM3516 Power Modules
ELECTRICAL AND STARTING SYSTEM
ALARM GP

Alarms and Shutoffs 3516 Power Modules
ALTERNATOR GP-CHARGING

Alternator Mounting 3516C Generator Set Engines
Alternator and Regulator 3516C Generator Set Engines
Alternator and Regulator 3516C Generator Set Engines

Starting System 3516C Engine for PM3516 Power Modules

Alternator Regulator 3516C Engine for PM3516 Power Modules

Alternator Problem - Charging Problem and/or Noisy Operation 3516C Generator Set Engine

Alternator - Remove and Install 3500 Engines
Alternator Mounting Group - Remove and Install 3500 Engines

Alternator - Inspect 3516 Power Modules

Charging System Troubleshooting{1406} Charging System Troubleshooting{1406}
BATTERY GP

Battery 3516C Engine for PM3516 Power Modules

Electrical Power Supply - Test 3516C Generator Set Engine

Procedure for Improving Battery Life on Gensets {1401} 2011/02/24

Battery or Battery Cable - Disconnect 3516 Power Modules
Batteries - Replace 3516 Power Modules
Battery Disconnect Switch - If Equipped 3516 Power Modules
Battery Charger - Check 3516 Power Modules
BOX GP

PRODUCT SUPPORT PROGRAM FOR REWORKING THE ASR RELAY ON CERTAIN PM3516, XQ2000 POWER MODULES WITH AUTO PARALLELING CONTROLS PRODUCT SUPPORT PROGRAM FOR REWORKING THE ASR RELAY ON CERTAIN PM3516, XQ2000 POWER MODULES WITH AUTO PARALLELING CONTROLS
CIRCUIT BREAKER GP

Circuit Breaker 3516C Engine for PM3516 Power Modules
CONTROL GP-ELECTRONIC

Electronic Control Module (Engine) - Remove and Install 3500 Engines
ELECTRONICS GP-ENGINE

Histogramming 3516C Engine for PM3516 Power Modules
Electronic Control System Operation 3516C Engine for PM3516 Power Modules
System Configuration Parameters 3516C Engine for PM3516 Power Modules
100 Hour Free Configuration on Engine Start-up 3516C Engine for PM3516 Power Modules
Fuel Rate Scaling (Fuel Correction Factor) - Diesel Fuel 3516C Engine for PM3516 Power Modules
Cat Data Link 3516C Engine for PM3516 Power Modules
Engine Monitoring System 3516C Engine for PM3516 Power Modules
ECM Total Fuel Consumption Adjustment - Diesel Fuel 3516C Engine for PM3516 Power Modules
ECM Hour Increment Adjustment 3516C Engine for PM3516 Power Modules
CAN Data Link 3516C Engine for PM3516 Power Modules
Electronic Control Module (ECM) 3516C Engine for PM3516 Power Modules

Calibration 3516C Engine for PM3516 Power Modules
Monitoring System Parameters 3516C Engine for PM3516 Power Modules
Configuration Parameters 3516C Engine for PM3516 Power Modules
Engine Governing - Adjust 3516C Engine for PM3516 Power Modules

ECM Will Not Accept Factory Passwords 3516C Generator Set Engine
Programmable Parameters 3516C Generator Set Engine
Symptom Troubleshooting 3516C Generator Set Engine
Factory Passwords 3516C Generator Set Engine
ECM Software - Install 3516C Generator Set Engine
ECM - Replace 3516C Generator Set Engine
Pressure Sensor - Calibrate 3516C Generator Set Engine
Timing - Calibrate 3516C Generator Set Engine
Electronic Service Tool Does Not Communicate 3516C Generator Set Engine
Engine Stalls at Low RPM 3516C Generator Set Engine
System Overview 3516C Generator Set Engine
Configuration Parameters 3516C Generator Set Engine
ECM Does Not Communicate with Other Modules 3516C Generator Set Engine
Engine Monitoring System 3516C Generator Set Engine
Diagnostic Capabilities 3516C Generator Set Engine
Diagnostic Trouble Codes 3516C Generator Set Engine
Event Codes 3516C Generator Set Engine
High Altitude Derate Occurrence 3516C Generator Set Engine
CAN Data Link - Test 3516C Generator Set Engine
Cat Data Link - Test 3516C Generator Set Engine
Direct Fuel Control Mode - Test 3516C Generator Set Engine
Speed Control - Test 3516C Generator Set Engine
Engine Shutdown Is Intermittent 3516C Generator Set Engine

New Engine Software Is Used on Certain 3516 Commercial Engines {1901, 1920} 2014/05/07

Engine Protective Devices - Check 3516 Power Modules
Gauges and Indicators 3516 Power Modules
Configuration Parameters 3516 Power Modules

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CONTROL ARRANGEMENT ON CERTAIN 3516C XQ2000 POWER MODULES WITH FLOORSTANDING CAT SWITCHGEAR PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CONTROL ARRANGEMENT ON CERTAIN 3516C XQ2000 POWER MODULES WITH FLOORSTANDING CAT SWITCHGEAR
PRODUCT SUPPORT PROGRAM FOR UPDATING THE SOFTWARE ON CERTAIN 3512B, 3512C, 3516B, 3516B HD, 3516C, AND 3516C HD GENERATOR SETS, PM3512B, AND PM3516 POWER MODULES PRODUCT SUPPORT PROGRAM FOR UPDATING THE SOFTWARE ON CERTAIN 3512B, 3512C, 3516B, 3516B HD, 3516C, AND 3516C HD GENERATOR SETS, PM3512B, AND PM3516 POWER MODULES

CAT REMAN ANNOUNCES ADDITIONS TO THE ELECTRONIC CONTROL UNIT PRODUCT LINE CAT REMAN ANNOUNCES ADDITIONS TO THE ELECTRONIC CONTROL UNIT PRODUCT LINE
GENERATOR GP

Generator Operation 3516 Power Modules
INDICATOR GP

Indicators for Engine Oil Pressure 3516C Engine for PM3516 Power Modules
MAGNETIC PICKUP GP

Engine Speed Sensor 3516C Engine for PM3516 Power Modules

Engine Speed Sensor - Remove and Install 3500 Engines
MISCELLANEOUS INFORMATION

Starting Motor - Inspect 3516 Power Modules
MOTOR GP

Engine Cranks but Does Not Start 3516C Generator Set Engine
Engine Does Not Crank 3516C Generator Set Engine
SENSOR GP

Turbocharger Exhaust Temperature Sensor 3516C Generator Set Engines
Engine Oil Pressure Sensor 3516C Generator Set Engines
Fuel Pressure Sensor 3516C Generator Set Engines
Crankcase Pressure Sensor 3516C Generator Set Engines
Atmospheric Pressure Sensor 3516C Generator Set Engines
Coolant Level Sensor 3516C Generator Set Engines
Engine Coolant Temperature Sensor 3516C Generator Set Engines
Engine Speed/Timing Sensor 3516C Generator Set Engines
Engine Speed Sensor 3516C Generator Set Engines

Speed/Timing - Test 3516C Generator Set Engine
Sensor Signal (Analog, Active) - Test 3516C Generator Set Engine
Sensor Signal (PWM) - Test 3516C Generator Set Engine
Sensor Supply - Test 3516C Generator Set Engine

Engine Speed/Timing Sensor - Remove and Install 3500 Engines
Atmospheric Pressure Sensor - Remove and Install 3500 Engines
Coolant Temperature Sensor - Remove and Install 3500 Engines
Engine Oil Pressure Sensor - Remove and Install 3500 Engines
Fuel Pressure Sensor - Remove and Install 3500 Engines
Crankcase Pressure Sensor - Remove and Install 3500 Engines
Coolant Level Sensor - Remove and Install 3500 Engines

Speed Sensor - Clean/Inspect 3516 Power Modules

Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553} Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
System Operation and Troubleshooting Of The Resistive Sender Fuel System On Certain Power Modules{4490, 7400, 7481} System Operation and Troubleshooting Of The Resistive Sender Fuel System On Certain Power Modules{4490, 7400, 7481}
SOLENOID GP

Injector Solenoid - Test 3516C Generator Set Engine
STARTING AID GP
Ether Starting Aid - Test 3516C Generator Set Engine
STARTING MOTOR GP

Electric Starting Motor 3516C Generator Set Engines

Pinion Clearance Adjustment 3516C Engine for PM3516 Power Modules

Starting - Test 3516C Generator Set Engine

Air Starting Motor - Assemble 3500 Engines
Air Starting Motor - Install 3500 Engines
Air Starting Motor - Remove 3500 Engines
Electric Starting Motor - Remove and Install 3500 Engines

Electric Starting Motor - Inspect 3516 Power Modules
SWITCH GP

Magnetic Switch 3516C Generator Set Engines

Emergency Stop - Test 3516C Generator Set Engine
Engine Control Switch - Test 3516C Generator Set Engine
TOOLS
Electronic Service Tools 3516C Generator Set Engine

Cat<SUP>&reg;</SUP> Electronic Technician (Cat<SUP>&reg;</SUP> ET) Improved for Configuring of Annunciator Alarm Module on Certain Cat<SUP>&reg;</SUP> Products {0785, 7400} 2012/05/21
WIRING GP

Electrical Connectors - Inspect 3516C Generator Set Engine
Electrical Connectors 3516C Generator Set Engine

New Ferrite Bead and Relay Harness Is Now Available For Certain Generator Sets Equipped With PL421 {4450, 7606} 2013/11/04

Wiring Modification for the Discrete Input/Output Module on 3516C Power Module{4459, 7451} Wiring Modification for the Discrete Input/Output Module on 3516C Power Module{4459, 7451}
Procedure to Isolate the Synchronizing Lights Module on 3516C Power Module {7451} Procedure to Isolate the Synchronizing Lights Module on 3516C Power Module {7451}

PRODUCT SUPPORT PROGRAM FOR REWORKING THE FAN MOTOR ELECTRICAL CABLES ON CERTAIN PM3516 POWER MODULES PRODUCT SUPPORT PROGRAM FOR REWORKING THE FAN MOTOR ELECTRICAL CABLES ON CERTAIN PM3516 POWER MODULES
HEATER GP

New Thermostats Are Now Used for Jacket Water Heater on Certain Cat Gensets and Cat Engines {1383} 2013/03/15

Jacket Water Heater - Check 3516 Power Modules
ELECTRONICS GP-COMMUNICATION

Troubleshooting SIM Cards On Product Links 522 and 523 For All Generator Sets {7606} 2014/05/23
ELECTRONICS GP-GENERATOR SET

Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490} Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490}
ENGINE ARRANGEMENT
ENGINE AR

Engine Design 3516C Generator Set Engines

Engine Rotation 3516C Engine for PM3516 Power Modules

Welding Precaution 3516C Generator Set Engine
Engine Has Mechanical Noise (Knock) 3516C Generator Set Engine
General Information 3516C Generator Set Engine
Engine Overspeeds 3516C Generator Set Engine
Engine Top Speed Is Not Obtained 3516C Generator Set Engine
Engine Misfires, Runs Rough or Is Unstable 3516C Generator Set Engine
Power Is Intermittently Low or Power Cutout Is Intermittent 3516C Generator Set Engine

Make Sure that the Generator Set Is Stored Properly {1021, 1404, 7002} 2009/06/01
Proper Storage Procedures for Commercial Engines {0355, 1000} 2009/12/03

Welding on Engines with Electronic Controls 3516 Power Modules

Dual Frequency Conversion for the 3516C Power Module{1000, 4450} Dual Frequency Conversion for the 3516C Power Module{1000, 4450}

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562} HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
MISCELLANEOUS INFORMATION

Sound Information 3516 Power Modules
Declaration of Conformity 3516 Power Modules
TOOLS

Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685} Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685}
FUEL SYSTEM
FILTER GP-FUEL

Fuel Filter 3516C Generator Set Engines
Fuel Filter 3516C Generator Set Engines

Fuel Filter Is Restricted 3516C Generator Set Engine

Fuel Filter Housing - Remove 3500 Engines
Fuel Filter Housing - Install 3500 Engines

Fuel System Secondary Filter - Replace 3516 Power Modules
Fuel System Primary Filter/Water Separator - Drain 3516 Power Modules
Fuel System Primary Filter (Water Separator) Element - Replace 3516 Power Modules
LINES GP-FUEL

Anti-Splash Tape is Available for Use with Current Fuel Line Shield Groups for 3500 Engines {1067, 1252} 2013/02/01
LINES GP-FUEL INJECTION

Fuel Pressure Regulator 3516C Generator Set Engines

Worksheet for the Diagnosis of Fuel Injectors{1254, 1290} Worksheet for the Diagnosis of Fuel Injectors{1254, 1290}
PUMP GP-FUEL INJECTION

Fuel Injector 3516C Generator Set Engines

Fuel Injector 3516C Engine for PM3516 Power Modules

Checking Engine Cylinders with an Electronic Service Tool 3516C Engine for PM3516 Power Modules
Fuel Injector Trim Code 3516C Engine for PM3516 Power Modules
Fuel Injector Adjustment 3516C Engine for PM3516 Power Modules
Checking Engine Cylinders 3516C Engine for PM3516 Power Modules

Injector Code - Calibrate 3516C Generator Set Engine

Electronic Unit Injector - Remove 3500 Engines
Electronic Unit Injector - Install 3500 Engines

New Sequence for Adjusting the Fuel Injectors in 3516, 3516B, and 3516C Engines {1290} 2012/12/21

Fuel Injector - Inspect/Adjust 3516 Power Modules
PUMP GP-FUEL PRIMING

Fuel Priming Pump - Remove and Install 3500 Engines
PUMP GP-FUEL TRANSFER

Fuel Transfer Pump 3516C Generator Set Engines

Fuel Transfer Pump - Install 3500 Engines
Fuel Transfer Pump - Remove 3500 Engines
Fuel Transfer Pump - Disassemble 3500 Engines
Fuel Transfer Pump - Assemble 3500 Engines
TANK GP-FUEL

Fuel Tank Water and Sediment - Drain 3516 Power Modules
Fuel Transfer System - Prime 3516 Power Modules
TOOLS

9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706} 9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706}
COOLER GP

Fuel Cooler - Remove and Install 3500 Engines
GENERATORS
CONNECTION GP

Lead Connections SR4B Generators

Leads - Connect SR4B Generators
GENERATOR GP

Generator Operation SR4B Generators
General Information SR4B Generators
Component Descriptions SR4B Generators
Glossary SR4B Generators

General Information SR4B Generators
Troubleshooting SR4B Generators
Generator Set - Test SR4B Generators
Varistor - Test SR4B Generators
Rotating Rectifier - Test SR4B Generators
Winding - Test SR4B Generators
Resistor - Test SR4B Generators
Exciter Field - Flash SR4B Generators
Generator - Dry SR4B Generators
Insulation - Test SR4B Generators

Bearing - Remove and Install SR4B Generators
Rotor - Remove and Install SR4B Generators
Generator - Align SR4B Generators
Generator - Install SR4B Generators
Generator - Remove SR4B Generators
Exciter - Remove and Install SR4B Generators

Generator Maintenance and Protective Relays Benefit the Service Life of Generator on Certain Cat<SUP>&reg;</SUP> Products {4450} 2012/09/11
Rectifier Heat Sink Assembly with Serviceable Varistor Is Now Used On Certain Cat Electric Power Generators {4472} 2012/12/06

Insulation - Test 3516 Power Modules
Stator Winding Temperature - Measure/Record 3516 Power Modules
Varistor - Test 3516 Power Modules
Winding - Test 3516 Power Modules
Rotating Rectifier - Check 3516 Power Modules
Generator Bearing - Lubricate 3516 Power Modules
Generator Bearing Temperature - Test/Record 3516 Power Modules
Generator Bearing - Inspect/Replace - SR4 Generator 3516 Power Modules
Generator Set Alignment - Check - Generator Sets 3516 Power Modules
Rotating Rectifier - Test 3516 Power Modules

Winding Insulation Maintenance and Cleaning and Drying of the Generators{4450} Winding Insulation Maintenance and Cleaning and Drying of the Generators{4450}
Generator Bearing Service{4457} Generator Bearing Service{4457}

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 206-6224 EXCITER ON CERTAIN D3500 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 206-6224 EXCITER ON CERTAIN D3500 GENERATOR SETS
REGULATOR GP-VOLTAGE

Electrical Cat® Digital Voltage Regulator
Dimensions Cat® Digital Voltage Regulator

General Information Cat® Digital Voltage Regulator
Startup Profile Function Cat® Digital Voltage Regulator
Loading and Stopping Profile Cat® Digital Voltage Regulator
Voltage Regulation Cat® Digital Voltage Regulator
Line Loss Compensation Cat® Digital Voltage Regulator
Reactive Voltage Droop Cat® Digital Voltage Regulator
Cross Current Compensation Cat® Digital Voltage Regulator
KVAR Regulation Cat® Digital Voltage Regulator
Power Factor Regulation Cat® Digital Voltage Regulator
Parameters Cat® Digital Voltage Regulator
Remote Communication Cat® Digital Voltage Regulator
Group Support Level Cat® Digital Voltage Regulator

Service Tools Cat® Digital Voltage Regulator
Startup Procedure Cat® Digital Voltage Regulator
General Information Cat® Digital Voltage Regulator
Wiring Diagrams Cat® Digital Voltage Regulator
Troubleshooting Cat® Digital Voltage Regulator
No Voltage - Troubleshoot Cat® Digital Voltage Regulator
Low Voltage - Troubleshoot Cat® Digital Voltage Regulator
High Voltage - Troubleshoot Cat® Digital Voltage Regulator
Unstable Voltage - Troubleshoot Cat® Digital Voltage Regulator
No Voltage Droop - Troubleshoot Cat® Digital Voltage Regulator
No Line Loss Compensation - Troubleshoot Cat® Digital Voltage Regulator
Poor Voltage Regulation - Troubleshoot Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar Electronic Technician) Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar PC Software) Cat® Digital Voltage Regulator
Gain Setting - Adjust Cat® Digital Voltage Regulator
Reverse VAR Condition - Troubleshoot Cat® Digital Voltage Regulator
Generator Overcurrent - Troubleshoot Cat® Digital Voltage Regulator
Earlier CDVR Dissimilarities Cat® Digital Voltage Regulator

Voltage Regulators 3516 Power Modules
TOOLS

Service Tools SR4B Generators
LUBRICATION SYSTEM
BREATHER GP

Crankcase Breather 3516C Generator Set Engines

Crankcase Breather - Remove and Install 3500 Engines

A New High-Temperature Tee Hose Is Available for Crankcase Breathers on 3500, G3500, 3600, G3600, and C280 Engines {1317} 2013/08/21

Engine Crankcase Breather - Clean 3516 Power Modules
FILTER GP-ENGINE OIL

Engine Oil Filter 3516C Generator Set Engines

Oil Filter Differential Pressure Problem 3516C Generator Set Engine

Engine Oil Filter Housing - Remove 3500 Engines
Engine Oil Filter Housing - Install 3500 Engines
Engine Oil Filter Housing - Disassemble 3500 Engines
Engine Oil Filter Housing - Assemble 3500 Engines

Engine Oil and Filter - Change 3516 Power Modules
FUMES DISPOSAL GP

Fumes Disposal System 3516C Engine for PM3516 Power Modules

Crankcase Pressure - Measure - Engines with Fumes Disposal Filters 3516 Power Modules
Fumes Disposal Filter Element - Replace 3516 Power Modules
Fumes Disposal Filter - Drain 3516 Power Modules
LINES GP-ENGINE OIL

Engine Oil Lines 3516C Generator Set Engines

New Clamping on the Inlet Tube for the Cannister-Type Oil Filters on Certain 3500 Engines {1307, 7553} 2012/10/01

Removing the 2W-1055 Elbow {1307} Removing the 2W-1055 Elbow {1307}
PRELUBRICATION GP-ENGINE

Prelubrication - Test 3516C Generator Set Engine
PUMP GP-ENGINE OIL

Engine Oil Pump 3516C Generator Set Engines

Engine Oil Pump - Remove 3500 Engines
Engine Oil Pump - Install 3500 Engines
Engine Oil Pump - Assemble 3500 Engines
Engine Oil Pump - Disassemble 3500 Engines

Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315} Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315}
Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304} Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304}
PUMP GP-PRELUBRICATION

Prelubrication Oil Pump - Remove and Install 3500 Engines
PUMP GP-SCAVENGE

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK
VALVE GP

Engine Oil Sequence Valves - Remove and Install 3500 Engines
VALVE GP-FLUID SAMPLING

Engine Oil Sample - Obtain 3516 Power Modules
OPERATOR STATION
PANEL GP

Overspeed Verification Test 3516C Engine for PM3516 Power Modules

Switchgear Fusing Option {1417, 4491} 2010/06/10

Switchgear Control Panel 3516 Power Modules
Electronic Modular Control Panel 3 (EMCP 3) 3516 Power Modules
Safety Messages XQ Auto Paralleling
Electrical System XQ Auto Paralleling
General Information XQ Auto Paralleling
Component Descriptions XQ Auto Paralleling
Component Location XQ Auto Paralleling
Reference Material XQ Auto Paralleling
Fuel System XQ Auto Paralleling
Single Unit Mode XQ Auto Paralleling
Island Paralleling Mode XQ Auto Paralleling
Utility Paralleling Mode XQ Auto Paralleling
Default Settings for Utility Multifunction Relay XQ Auto Paralleling
Base Load Potentiometer Settings XQ Auto Paralleling
Operator Controls XQ Auto Paralleling
Abbreviations XQ Auto Paralleling
Glossary XQ Auto Paralleling
General Maintenance Information XQ Auto Paralleling
Initial Startup Procedure XQ Auto Paralleling
Installation XQ Auto Paralleling
Handling XQ Auto Paralleling
Generator Load Connections XQ Auto Paralleling
Default Settings for Mode of Operation XQ Auto Paralleling
Default Settings for Generator Paralleling Control XQ Auto Paralleling
Default Settings for Engine Electronic Control Module XQ Auto Paralleling
Default Settings for Electronic Modular Control Panel XQ Auto Paralleling
Storage XQ Auto Paralleling
Default Settings for Discrete Input/Output Module XQ Auto Paralleling
Receiving Inspection XQ Auto Paralleling
Default Settings for Cat Digital Voltage Regulator XQ Auto Paralleling
Advanced Control Jumpers XQ Auto Paralleling
Power Module Controls - Check XQ Auto Paralleling
Engine Stopping XQ Auto Paralleling
Fire Prevention and Explosion Prevention XQ Auto Paralleling
Engine Starting XQ Auto Paralleling
General Hazard Information XQ Auto Paralleling
Burn Prevention XQ Auto Paralleling
Before Starting Engine XQ Auto Paralleling
Maintenance Interval Schedule XQ Auto Paralleling

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CONTROL ARRANGEMENT ON CERTAIN 3516C XQ2000 POWER MODULES WITH MANUAL OR AUTO PARALLELING CONTROLS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CONTROL ARRANGEMENT ON CERTAIN 3516C XQ2000 POWER MODULES WITH MANUAL OR AUTO PARALLELING CONTROLS
ALARM GP

Annunciator Panel - Inspect 3516 Power Modules
SERVICE EQUIPMENT AND SUPPLIES
CHARTS & FILMS
Film (Product Identification) - Clean 3516 Power Modules
LITERATURE GP

Caterpillar Service Welding Guide{0599, 0677, 0678, 0679} Caterpillar Service Welding Guide{0599, 0677, 0678, 0679}

Contents for Thermal Spray Reference Manual{0374, 0679} Contents for Thermal Spray Reference Manual{0374, 0679}
LUBRICANTS & FLUIDS

Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645} Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645}
PARTS STOCK, ORDERING & RETURN

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 248-1079, 250-1305, 250-1368, 266-4387, AND 280-0681 FUEL INJECTORS (FOR 3508C, 3512C, AND 3516C ENGINES) FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 248-1079, 250-1305, 250-1368, 266-4387, AND 280-0681 FUEL INJECTORS (FOR 3508C, 3512C, AND 3516C ENGINES) FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK
REBUILD & SALVAGE

Fundamentals of Arc Spray for Reconditioning Components{0679} Fundamentals of Arc Spray for Reconditioning Components{0679}
TOOLS

Hoses and Clamps - Inspect/Replace 3516 Power Modules
Tools 3516 Power Modules





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