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POWER MODULE
PM3516 POWER MODULE NBR

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AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP

Aftercooler - Jacket Water Aftercooler 3500B Engines for Caterpillar Built Power Modules
Aftercooler Coolant Temperature 3500B Engines for Caterpillar Built Power Modules

Aftercooler - Remove and Install 3500B Engines

Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379} Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379}
AIR CLEANER GP

Engine Air Cleaner Service Indicator 3500B Engines for Caterpillar Built Power Modules
Air Cleaner 3500B Engines for Caterpillar Built Power Modules

Air Filter Restriction 3500B Engines for Caterpillar Built Power Modules

Air Cleaner - Remove and Install 3500B Engines

Engine Air Cleaner Service Indicator - Inspect PM3500 Power Modules
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace - If Equipped PM3500 Power Modules
EXHAUST GP

Measuring Exhaust Temperature 3500B Engines for Caterpillar Built Power Modules

Exhaust Elbow - Remove and Install 3500B Engines
INLET GP-AIR

Inlet Air Is Restricted 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
LINES GP-AIR

Air Lines 3500B Engines for Caterpillar Built Power Modules

Kits Are Available for Repair of Exhaust Components on Certain 3516 Electric Power Engines with Center-Mounted Exhaust Systems {1052, 1053, 1059, 1061, 1071} 2012/08/23

Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071} Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071}
MANIFOLD GP-EXHAUST

Exhaust Manifold 3500B Engines for Caterpillar Built Power Modules

Exhaust Manifold - Remove and Install 3500B Engines

Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059} Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059}
MANIFOLD GP-INLET

Measuring Inlet Manifold Pressure 3500B Engines for Caterpillar Built Power Modules

Air Inlet Manifold - Remove and Install 3500B Engines
SHUTOFF GP-AIR

Air Shutoff 3500B Engines for Caterpillar Built Power Modules

Air Shutoff - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Air Shutoff - Disassemble 3500B Engines
Air Shutoff - Assemble 3500B Engines
Air Shutoff - Remove and Install 3500B Engines
TURBOCHARGER GP

Turbocharger 3500B Engines for Caterpillar Built Power Modules
Turbocharger 3500B Engines for Caterpillar Built Power Modules
Turbocharger Oil Lines 3500B Engines for Caterpillar Built Power Modules
Turbocharger 3500B Engines for Caterpillar Built Power Modules
Turbocharger Inlet Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Turbocharger Outlet Pressure Sensor 3500B Engines for Caterpillar Built Power Modules

Pressure Sensor for Turbocharger Compressor Inlet 3500B Engines for Caterpillar Built Power Modules
Pressure Sensor for Turbocharger Compressor Outlet 3500B Engines for Caterpillar Built Power Modules
Turbocharger 3500B Engines for Caterpillar Built Power Modules

Boost Pressure Is High 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Turbocharger - Remove - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Install - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Remove - Center Mounted Turbocharger 3500B Engines
Turbocharger - Install - Center Mounted Turbocharger 3500B Engines
Turbocharger - Disassemble 3500B Engines
Turbocharger - Assemble 3500B Engines
Turbocharger - Remove - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Install - Rear Mounted Turbocharger 3500B Engines

Turbocharger - Inspect PM3500 Power Modules

Failure Modes of Turbochargers{1052} Failure Modes of Turbochargers{1052}

Reuse Guidelines for Divided Turbine Housings{1052, 1065} Reuse Guidelines for Divided Turbine Housings{1052, 1065}
Visual Inspection of Turbochargers{0760, 0767, 1052} Visual Inspection of Turbochargers{0760, 0767, 1052}
Specifications for Reusable Turbocharger Components{1052} Specifications for Reusable Turbocharger Components{1052}
Reuse Specifications for ABB Housings on 3500 Engines{1052} Reuse Specifications for ABB Housings on 3500 Engines{1052}
Procedure to Salvage Turbocharger Components{1052, 1065} Procedure to Salvage Turbocharger Components{1052, 1065}
Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065} Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065}
Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065} Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065}
Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378} Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378}
Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065} Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065}
BASIC ENGINE
AIR COMPRESSOR GP

Air Starting Motor - Disassemble 3500B Engines
CAMSHAFT GP

Camshaft 3500B Engines for Caterpillar Built Power Modules

Camshaft 3500B Engines for Caterpillar Built Power Modules

Excessive Bearing Wear - Inspect 3500B Engines for Caterpillar Built Power Modules
Camshaft Timing 3500B Engines for Caterpillar Built Power Modules

Camshaft - Remove 3500B Engines
Camshaft - Install 3500B Engines
Camshaft Bearings - Remove 3500B Engines
Camshaft Bearings - Install 3500B Engines

Improved Hardware for the Camshaft Thrust Plate Is Used in Certain 3500 Engines {1204, 1210} 2013/03/29

Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210} Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210}
Visual Inspection of Camshafts{1210, 1210} Visual Inspection of Camshafts{1210, 1210}
Measurement of the Camshaft{0760, 0762, 1210} Measurement of the Camshaft{0760, 0762, 1210}
Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210} Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210}
COUPLING GP

Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450} Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450}
CRANKSHAFT GP

Crankshaft Wear Sleeves and Seals 3500B Engines for Caterpillar Built Power Modules
Crankshaft 3500B Engines for Caterpillar Built Power Modules
Connecting Rod and Main Bearing Journals 3500B Engines for Caterpillar Built Power Modules
Crankshaft 3500B Engines for Caterpillar Built Power Modules

Crankshaft 3500B Engines for Caterpillar Built Power Modules

Main Bearings 3500B Engines for Caterpillar Built Power Modules
Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting 3500B Engines for Caterpillar Built Power Modules

Bearing Clearance - Check 3500B Engines
Crankshaft Main Bearings - Remove 3500B Engines
Crankshaft Main Bearings - Install 3500B Engines
Crankshaft - Remove 3500B Engines
Crankshaft - Install 3500B Engines
Crankshaft Rear Seal and Wear Sleeve - Remove 3500B Engines
Crankshaft Front Seal and Wear Sleeve - Remove 3500B Engines
Crankshaft Front Seal and Wear Sleeve - Install 3500B Engines
Crankshaft Rear Seal and Wear Sleeve - Install 3500B Engines

Important Notice on Installation of Crankshaft Seals and Wear Sleeves {1160, 1161} 2013/08/21

Crankshaft Vibration Damper - Inspect PM3500 Power Modules

Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555} Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555}

Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202} Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202}
Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202} Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224} Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224}
Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202} Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202}
Procedure for Grinding and Polishing the Crankshaft{0674, 1202} Procedure for Grinding and Polishing the Crankshaft{0674, 1202}
Specifications for Crankshafts in 3500 Engines{0760, 1202} Specifications for Crankshafts in 3500 Engines{0760, 1202}
Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230} Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230}
Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203} Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203}
Thermal Spray Procedures for Main Bearing Cap{1203} Thermal Spray Procedures for Main Bearing Cap{1203}
Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205} Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205}
CYLINDER BLOCK GP

Cylinder Liner 3500B Engines for Caterpillar Built Power Modules
Connecting Rod 3500B Engines for Caterpillar Built Power Modules
Piston and Rings - One-Piece Piston 3500B Engines for Caterpillar Built Power Modules
Cylinder Block 3500B Engines for Caterpillar Built Power Modules
Connecting Rod 3500B Engines for Caterpillar Built Power Modules
Cylinder Block 3500B Engines for Caterpillar Built Power Modules

Cylinder Block, Liners and Heads 3500B Engines for Caterpillar Built Power Modules

Cylinder Block 3500B Engines for Caterpillar Built Power Modules
Cylinder Liner Projection 3500B Engines for Caterpillar Built Power Modules

Cylinder Is Noisy 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Crankcase Pressure Is High 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Connecting Rod Bearings - Remove and Install 3500B Engines
Piston Cooling Jets - Remove and Install 3500B Engines
Cylinder Liner - Remove 3500B Engines
Cylinder Liner - Install 3500B Engines

New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201} 2010/06/25
A New Top Liner Seal Is Used on 3500 Engines {1201, 7555} 2010/12/16
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216} 2011/07/29
A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555} 2011/09/14

Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201} Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201}
Installation of the 422-9537 Repair Kit {1233} Installation of the 422-9537 Repair Kit {1233}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290} Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225} Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555} Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223} Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223} New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223}

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216} Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223} Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223}
Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221} Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221}
Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217} Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217}
Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201} Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216} Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216}
Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201} Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201}
Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223} Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223}
Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201} Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201}
Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201} Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201}
Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217} Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217}

CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CYLINDER HEAD GP

Cylinder Head 3500B Engines for Caterpillar Built Power Modules
Cylinder Head Valves 3500B Engines for Caterpillar Built Power Modules
Cylinder Head Valves 3500B Engines for Caterpillar Built Power Modules

Valve Lash and Valve Bridge Adjustment 3500B Engines for Caterpillar Built Power Modules

Cylinder Head - Install 3500B Engines
Cylinder Head - Remove 3500B Engines
Cylinder Head - Disassemble 3500B Engines
Cylinder Head - Assemble 3500B Engines

New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105} 2013/12/10

Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100} Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100}

Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123} Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123}
Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125} Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Process for Rebuilding the Cylinder Head{1100} Process for Rebuilding the Cylinder Head{1100}
Valve and Valve Spring Specifications{1100, 1105, 1108} Valve and Valve Spring Specifications{1100, 1105, 1108}
Contents for Cylinder Head Reuse and Salvage{1000, 1100} Contents for Cylinder Head Reuse and Salvage{1000, 1100}

CAT REMAN ANNOUNCES ADDITIONAL CYLINDER HEAD RELEASES FOR MINING AND OTHER APPLICATIONS CAT REMAN ANNOUNCES ADDITIONAL CYLINDER HEAD RELEASES FOR MINING AND OTHER APPLICATIONS
DAMPER GP

Vibration Damper 3500B Engines for Caterpillar Built Power Modules
Vibration Damper 3500B Engines for Caterpillar Built Power Modules
Vibration Damper 3500B Engines for Caterpillar Built Power Modules
Vibration Damper Guard 3500B Engines for Caterpillar Built Power Modules

Vibration Damper 3500B Engines for Caterpillar Built Power Modules

Vibration Damper - Remove and Install 3500B Engines

Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425} Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425}
DRIVE GP-ACCESSORY

Accessory Drive (Upper Right Hand) 3500B Engines for Caterpillar Built Power Modules
Accessory Drive (Lower Left Hand) 3500B Engines for Caterpillar Built Power Modules

Accessory Drive (Front) - Disassemble 3500B Engines
Accessory Drive (Front) - Assemble 3500B Engines
Accessory Drive (Front) - Remove 3500B Engines
Accessory Drive (Front) - Install 3500B Engines
DRIVE GP-FAN

A New Stub Shaft Is Available for 3500 Commercial Engines {1359} 2014/01/31

Fan Drive Bearing - Lubricate PM3500 Power Modules

Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359} Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359}
Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359} Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359}
DRIVE GP-PUMP

Engine Oil and Water Pump Drive - Remove 3500B Engines
Engine Oil and Water Pump Drive - Disassemble 3500B Engines
Engine Oil and Water Pump Drive - Assemble 3500B Engines
Engine Oil and Water Pump Drive - Install 3500B Engines
FLYWHEEL GP

Flywheel 3500B Engines for Caterpillar Built Power Modules

Flywheel and Flywheel Housing 3500B Engines for Caterpillar Built Power Modules

Flywheel - Remove and Install 3500B Engines

Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204} Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}

Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157} Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157}
GEAR GP

Gear Group (Front) 3500B Engines for Caterpillar Built Power Modules
Gear Group (Rear) 3500B Engines for Caterpillar Built Power Modules

Gear Group (Rear) - Remove 3500B Engines
Gear Group (Rear) - Install 3500B Engines

Machining of Replacement Sleeve Bearings{1206, 1212, 1234} Machining of Replacement Sleeve Bearings{1206, 1212, 1234}

Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206} Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206}
Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206} Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206}
Visual Inspection of Timing Gears for All Engines{1206} Visual Inspection of Timing Gears for All Engines{1206}
Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206} Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206}
Visual Inspection of Gear Shafts{1151, 1162, 1206} Visual Inspection of Gear Shafts{1151, 1162, 1206}
HOUSING GP-FLYWHEEL

Flywheel Housing 3500B Engines for Caterpillar Built Power Modules
Flywheel Housing Cover 3500B Engines for Caterpillar Built Power Modules

Flywheel Housing - Remove 3500B Engines
Flywheel Housing - Install 3500B Engines
HOUSING GP-FRONT

Housing (Front) 3500B Engines for Caterpillar Built Power Modules
Cover Group (Front Housing) 3500B Engines for Caterpillar Built Power Modules

Front Drive Housing - Remove and Install 3500B Engines

Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162} Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
MISCELLANEOUS INFORMATION

Engine Mounts - Inspect PM3500 Power Modules
MOUNTING GP-ENGINE

Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154} Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154}
PAN GP-OIL

Engine Oil Pan 3500B Engines for Caterpillar Built Power Modules
Engine Oil Pan 3500B Engines for Caterpillar Built Power Modules

Engine Oil Pan - Remove 3500B Engines
Engine Oil Pan - Disassemble 3500B Engines
Engine Oil Pan - Assemble 3500B Engines
Engine Oil Pan - Install 3500B Engines

Salvaging Oil Pan Assemblies Used on 3500 Engines{1302} Salvaging Oil Pan Assemblies Used on 3500 Engines{1302}
PISTON & ROD GP

Engine Oil Cooler Bypass and Cooling Jet Sequence Valves 3500B Engines for Caterpillar Built Power Modules
Engine Oil Cooler Bypass and Cooling Jet Sequence Valves 3500B Engines for Caterpillar Built Power Modules

Pistons, Rings and Connecting Rods - Two-Piece Piston 3500B Engines for Caterpillar Built Power Modules
Pistons, Rings and Connecting Rods - One-Piece Piston 3500B Engines for Caterpillar Built Power Modules

Compression 3500B Engines for Caterpillar Built Power Modules
Connecting Rod Bearings 3500B Engines for Caterpillar Built Power Modules
Crankcase Pressure 3500B Engines for Caterpillar Built Power Modules

Pistons and Connecting Rods - Remove 3500B Engines
Pistons and Connecting Rods - Install 3500B Engines

Install the Correct Piston Cooling Jet and the Correct Retainer for the One-Piece Piston{1214, 1331} Install the Correct Piston Cooling Jet and the Correct Retainer for the One-Piece Piston{1214, 1331}

Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553} Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553}

Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218} Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218}
Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225} Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225}
Visual Inspection of the Piston{1214, 1214} Visual Inspection of the Piston{1214, 1214}
Specifications for Connecting Rods{1218} Specifications for Connecting Rods{1218}
Inspection Procedures and Specifications for Pistons{1214, 1214} Inspection Procedures and Specifications for Pistons{1214, 1214}
Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219} Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219}
Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218} Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218}
Visual Inspection of Connecting Rods{1218, 1218} Visual Inspection of Connecting Rods{1218, 1218}
Visual Inspection of Two-Piece Pistons{1214, 1214} Visual Inspection of Two-Piece Pistons{1214, 1214}
Thermal Spray Procedures for Connecting Rod{0679, 1225} Thermal Spray Procedures for Connecting Rod{0679, 1225}
SERPENTINE/V-BELTS

Belt Tension Chart 3500B Engines for Caterpillar Built Power Modules

Belts - Inspect/Adjust/Replace PM3500 Power Modules

Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397} Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397}
VALVE MECHANISM GP

Valve Mechanism 3500B Engines for Caterpillar Built Power Modules
Fuel Injector Mechanism 3500B Engines for Caterpillar Built Power Modules

Fuel Injector Mechanism 3500B Engines for Caterpillar Built Power Modules
Valve Mechanism 3500B Engines for Caterpillar Built Power Modules

Finding the Top Center Position for the No. 1 Piston 3500B Engines for Caterpillar Built Power Modules

Valve Rotator or Spring Lock Is Free 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Valve Lash Is Excessive 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Rocker Shaft - Disassemble 3500B Engines
Rocker Shaft - Assemble 3500B Engines
Rocker Shaft and Push Rods - Remove 3500B Engines
Rocker Shaft and Push Rods - Install 3500B Engines
Valve Cover - Remove and Install 3500B Engines
Valve Cover Base - Remove and Install 3500B Engines

A New Valve Lifter Assembly Is Used in 3500B and 3500C Engines {1209} 2012/10/30

Engine Valve Lash - Check PM3500 Power Modules

Camshaft Roller Lifters in the 3500 Family of Engines{1209} Camshaft Roller Lifters in the 3500 Family of Engines{1209}
Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209} Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209}
BRAKING SYSTEM
ACCUMULATOR GP

Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474} Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
COOLING SYSTEM
COOLANT CONDITIONER GP

Coolant (DEAC) - Change PM3500 Power Modules
Coolant (ELC) - Change PM3500 Power Modules
COOLER GP

Engine Oil Cooler - Disassemble 3500B Engines
Engine Oil Cooler - Assemble 3500B Engines
Engine Oil Cooler - Remove 3500B Engines
Engine Oil Cooler - Install 3500B Engines
Engine Oil Filter Base - Disassemble - Spin-on Filters 3500B Engines
Engine Oil Filter Base - Assemble - Spin-on Filters 3500B Engines

Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378} Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378}

Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378} Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378}
Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378} Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378}
FAN GP

Fan - Remove and Install 3500B Engines
HEAT EXCHANGER GP

Cleaning the Engine Mounted Heat Exchanger{1379} Cleaning the Engine Mounted Heat Exchanger{1379}
LINES GP-AFTERCOOLER WATER

A New Coolant Elbow Is Used on Certain 3500 Engines {1380, 7553} 2013/02/06
LINES GP-WATER
Improved Coolant Gasket Used on Certain 3500 and G3500 Engines {1353, 1380, 7555} 2013/04/25
PUMP GP-WATER

Auxiliary Water Pump 3500B Engines for Caterpillar Built Power Modules
Water Pump 3500B Engines for Caterpillar Built Power Modules

Water Pump - Disassemble 3500B Engines
Water Pump - Assemble 3500B Engines
Water Pump - Remove 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Remove 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Install 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Disassemble 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Assemble 3500B Engines
Auxiliary Water Pump - Remove - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Install - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Sea Water Pump 3500B Engines
Water Pump - Install 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Pump (Type 1) 3500B Engines
Auxiliary Water Pump - Remove - Auxiliary Pump 3500B Engines
Auxiliary Water Pump - Install - Auxiliary Pump 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Pump (Type 1) 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Pump (Type 2) 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Pump (Type 2) 3500B Engines

Water Pump - Inspect PM3500 Power Modules

Use Proper Handling During Shipment and Installation of the Water Pumps{1361} Use Proper Handling During Shipment and Installation of the Water Pumps{1361}
Improved Handling Instruction for Water Pumps on Certain 3500, C175-16, and G3500 Commercial and Machine Engines{1361} Improved Handling Instruction for Water Pumps on Certain 3500, C175-16, and G3500 Commercial and Machine Engines{1361}
RADIATOR GP

Expansion Tank - Remove and Install 3500B Engines
Radiator Group - Remove 3500B Engines
Radiator Group - Install 3500B Engines
Radiator Core - Remove 3500B Engines
Radiator Core - Install 3500B Engines

New Tapered Roller Bearings Are Used on Certain Power Module Radiator Fan Drives. {1353, 1359} 2013/11/21

Radiator - Clean PM3500 Power Modules
Coolant Level - Check PM3500 Power Modules

PRODUCT SUPPORT PROGRAM FOR REWORKING THE RADIATOR FAN MOTOR ON CERTAIN PM3516 POWER MODULES PRODUCT SUPPORT PROGRAM FOR REWORKING THE RADIATOR FAN MOTOR ON CERTAIN PM3516 POWER MODULES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE RADIATOR ON CERTAIN PM3516B POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE RADIATOR ON CERTAIN PM3516B POWER MODULES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE RADIATOR ON CERTAIN PMG3516 POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE RADIATOR ON CERTAIN PMG3516 POWER MODULES
REGULATOR GP-TEMPERATURE

Water Temperature Regulator 3500B Engines for Caterpillar Built Power Modules
Water Temperature Regulator 3500B Engines for Caterpillar Built Power Modules
Thermostatic Valve 3500B Engines for Caterpillar Built Power Modules

Test for the Water Temperature Regulator 3500B Engines for Caterpillar Built Power Modules

Water Temperature Regulators - Remove 3500B Engines
Water Temperature Regulators - Install 3500B Engines

Coolant Temperature Regulator - Replace PM3500 Power Modules
VALVE GP-COOLER BYPASS

Engine Oil Pressure is High 3500B Engines for Caterpillar Built Power Modules
ELECTRICAL AND STARTING SYSTEM
ALARM GP

Alarms and Shutoffs PM3500 Power Modules
ALTERNATOR GP-CHARGING

Alternator Mounting 3500B Engines for Caterpillar Built Power Modules
Alternator and Regulator 3500B Engines for Caterpillar Built Power Modules
Alternator Mounting 3500B Engines for Caterpillar Built Power Modules

Alternator 3500B Engines for Caterpillar Built Power Modules

Alternator Regulator 3500B Engines for Caterpillar Built Power Modules

Alternator Problem - Charging Problem and/or Noisy Operation 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Charging System EMCP4.1/EMCP4.2

Alternator - Remove and Install 3500B Engines

Alternator - Inspect PM3500 Power Modules

Charging System Troubleshooting{1406} Charging System Troubleshooting{1406}
BATTERY GP

Battery 3500B Engines for Caterpillar Built Power Modules

Electrical Power Supply - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Battery or Battery Cable - Disconnect PM3500 Power Modules
Battery Charger - Check PM3500 Power Modules
Battery - Replace PM3500 Power Modules
BOX GP

PRODUCT IMPROVEMENT PROGRAM FOR THE INSPECTION AND POSSIBLE REWORK OF THE BUS MOUNTING HARDWARE USED WITH MASTERPACT CIRCUIT BREAKERS (800 TO 6,300 AMP) ON CERTAIN C32, 3512, 3512B, 3516, 3516B, 3516C, AND C175-16 GENERATOR SETS, PM3516, AND PMG3516C POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR THE INSPECTION AND POSSIBLE REWORK OF THE BUS MOUNTING HARDWARE USED WITH MASTERPACT CIRCUIT BREAKERS (800 TO 6,300 AMP) ON CERTAIN C32, 3512, 3512B, 3516, 3516B, 3516C, AND C175-16 GENERATOR SETS, PM3516, AND PMG3516C POWER MODULES
CIRCUIT BREAKER GP

Circuit Breaker 3500B Engines for Caterpillar Built Power Modules

Obsolete Merlin Gerin CK and CM Frame Circuit Breaker Replacements Are Now Available {1420, 4461} 2012/06/25
CONTACTOR GP

Engine Overspeed Control 3500B Engines for Caterpillar Built Power Modules
CONTROL GP-ELECTRONIC

Electronic Control Module (Engine) - Remove and Install 3500B Engines
ELECTRONICS GP-ENGINE

Electronic Control Module (ECM) 3500B Engines for Caterpillar Built Power Modules
Electronic Control System Operation 3500B Engines for Caterpillar Built Power Modules
Engine Speed/Timing Sensor 3500B Engines for Caterpillar Built Power Modules
Fuel Injector Timing 3500B Engines for Caterpillar Built Power Modules
Electronic Control Circuit for the Fuel System 3500B Engines for Caterpillar Built Power Modules
Cat Data Link 3500B Engines for Caterpillar Built Power Modules
Histogramming 3500B Engines for Caterpillar Built Power Modules
Secondary Cat Data Link 3500B Engines for Caterpillar Built Power Modules
High Coolant Temperature 3500B Engines for Caterpillar Built Power Modules
Low Coolant Temperature 3500B Engines for Caterpillar Built Power Modules
ECM Voltage 3500B Engines for Caterpillar Built Power Modules
Engine Monitoring System 3500B Engines for Caterpillar Built Power Modules
Start Enable Output 3500B Engines for Caterpillar Built Power Modules
System Configuration Parameters 3500B Engines for Caterpillar Built Power Modules
Electronic Control Terms 3500B Engines for Caterpillar Built Power Modules
ECM Total Fuel Consumption Adjustment - Diesel Fuel 3500B Engines for Caterpillar Built Power Modules
ECM Hour Increment Adjustment 3500B Engines for Caterpillar Built Power Modules
Shutdown Notification Output 3500B Engines for Caterpillar Built Power Modules
Electronic Control Module (Engine) EMCP4.1/EMCP4.2

Checking and Calibrating Electronic Injection Timing with the Electronic Service Tool 3500B Engines for Caterpillar Built Power Modules
Engine Speed Measurement 3500B Engines for Caterpillar Built Power Modules
Calibration 3500B Engines for Caterpillar Built Power Modules
Monitoring System Parameters 3500B Engines for Caterpillar Built Power Modules
Configuration Parameters 3500B Engines for Caterpillar Built Power Modules
General Information (Electronic Control System) 3500B Engines for Caterpillar Built Power Modules

Engine Stalls at Low RPM 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Monitoring System - Programmable 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Factory Passwords 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
System Overview 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
ECM Will Not Accept Factory Passwords 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Programmable Parameters 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Symptom Troubleshooting 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
ECM Software - Install 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Shutdown Occurs Intermittently 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
ECM - Replace 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Timing - Calibrate 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Electronic Service Tool Does Not Communicate 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
ECM Does Not Communicate with Other Modules 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Diagnostic Trouble Codes 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Speed Control (Switch) - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Event Codes 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Diagnostic Capabilities 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Configuration Parameters 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
High Altitude Derate Occurrence 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Direct Fuel Control Mode - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
CAN Data Link - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Cat Data Link - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Engine Protective Devices - Check PM3500 Power Modules
Gauges and Indicators PM3500 Power Modules
Configuration Parameters PM3500 Power Modules

Product Support Program For Flashing New ECM Software On Certain 3508, 3512, And 3516 With EUI Option; And Certain 3508B, 3512B, And 3516B EPG And Marine Auxiliary Engines Product Support Program For Flashing New ECM Software On Certain 3508, 3512, And 3516 With EUI Option; And Certain 3508B, 3512B, And 3516B EPG And Marine Auxiliary Engines
GENERATOR GP

Generator Operation PM3500 Power Modules
INDICATOR GP

Indicators for Engine Oil Pressure 3500B Engines for Caterpillar Built Power Modules
MAGNETIC PICKUP GP

Engine Speed Sensor 3500B Engines for Caterpillar Built Power Modules
MISCELLANEOUS INFORMATION

Starting Motor - Inspect PM3500 Power Modules
MOTOR GP

Engine Cranks but Does Not Start 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Does Not Crank 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
REGULATOR GP-VOLTAGE

Integrated Voltage Regulator EMCP4.1/EMCP4.2

Integrated Voltage Regulator Connections EMCP4.1/EMCP4.2

Improved Software for Caterpillar Digital Voltage Regulator (CDVR) Now Available {4467, 7620} 2013/08/21
SENSOR GP

Engine Speed/Timing Sensor 3500B Engines for Caterpillar Built Power Modules
Engine Coolant Temperature Sensor 3500B Engines for Caterpillar Built Power Modules
Atmospheric Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Engine Oil Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Crankcase Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Engine Speed/Timing Sensor 3500B Engines for Caterpillar Built Power Modules
Engine Speed Sensor 3500B Engines for Caterpillar Built Power Modules
Engine Speed/Timing Sensor 3500B Engines for Caterpillar Built Power Modules
Temperature Sensor (Exhaust) 3500B Engines for Caterpillar Built Power Modules

Atmospheric Pressure Sensor 3500B Engines for Caterpillar Built Power Modules
Crankcase Pressure 3500B Engines for Caterpillar Built Power Modules
Exhaust Temperature 3500B Engines for Caterpillar Built Power Modules
Fuel Filter Differential Pressure 3500B Engines for Caterpillar Built Power Modules
Engine Oil Filter Differential Pressure 3500B Engines for Caterpillar Built Power Modules
Engine Oil Pressure 3500B Engines for Caterpillar Built Power Modules

Speed Sensor (Engine) - Adjust EMCP4.1/EMCP4.2
Engine Speed Timing Calibration - Setup EMCP4.1/EMCP4.2

Speed/Timing - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Sensor Supply - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Sensor Signal (Analog, Passive) - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Sensor Signal (PWM) - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Sensor Signal (Analog, Active) - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Speed Sensor - Clean/Inspect PM3500 Power Modules

System Operation and Troubleshooting Of The Resistive Sender Fuel System On Certain Power Modules{4490, 7400, 7481} System Operation and Troubleshooting Of The Resistive Sender Fuel System On Certain Power Modules{4490, 7400, 7481}

Product Support Program For Relocating The Unfiltered Oil Pressure Sensor On Certain 3508, 3508B, 3512, 3512B, And 3516, 3516B Commercial Engines Product Support Program For Relocating The Unfiltered Oil Pressure Sensor On Certain 3508, 3508B, 3512, 3512B, And 3516, 3516B Commercial Engines
SOLENOID GP

Starting Solenoid 3500B Engines for Caterpillar Built Power Modules

Injector Solenoid - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
STARTING AID GP

Ether Control System 3500B Engines for Caterpillar Built Power Modules

Ether Starting Aid - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
STARTING MOTOR GP

Electric Starting Motor 3500B Engines for Caterpillar Built Power Modules
Electric Starting Motor 3500B Engines for Caterpillar Built Power Modules

Starting Motor 3500B Engines for Caterpillar Built Power Modules

Pinion Clearance Adjustment 3500B Engines for Caterpillar Built Power Modules

Starting - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Electric Starting Motor - Remove and Install 3500B Engines
Air Starting Motor - Remove 3500B Engines
Air Starting Motor - Install 3500B Engines
Air Starting Motor - Assemble 3500B Engines

Caterpillar PRELUB<SUP>&reg;</SUP> Diagnostics{1469} Caterpillar PRELUB® Diagnostics{1469}
SWITCH GP

Magnetic Switch 3500B Engines for Caterpillar Built Power Modules
Magnetic Switch 3500B Engines for Caterpillar Built Power Modules
Disconnect Switch 3500B Engines for Caterpillar Built Power Modules

Engine Control Switch - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Emergency Stop - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
TOOLS
Electronic Service Tools 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Cat<SUP>&reg;</SUP> Electronic Technician (Cat<SUP>&reg;</SUP> ET) Improved for Configuring of Annunciator Alarm Module on Certain Cat<SUP>&reg;</SUP> Products {0785, 7400} 2012/05/21
WIRING GP

Wiring Harness (Short Circuit) - Test EMCP4.1/EMCP4.2
Wiring Harness (Open Circuit) - Test EMCP4.1/EMCP4.2
Electrical Connector - Inspect EMCP4.1/EMCP4.2

Wiring Information 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Electrical Connectors - Inspect 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Electrical Connectors 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
CONNECTION GP

Stator Lead - Check PM3500 Power Modules
HEATER GP
Jacket Water Heater - Check PM3500 Power Modules
ELECTRONICS GP-GENERATOR SET

Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490} Data link J1939 on EMCP 3.2 and EMCP 3.3 Fails to Communicate on Certain Generator Sets{4490}
ENGINE ARRANGEMENT
ENGINE AR

Engine Design 3500B Engines for Caterpillar Built Power Modules

General Information 3500B Engines for Caterpillar Built Power Modules

Engine Rotation 3500B Engines for Caterpillar Built Power Modules

Welding Precaution 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Power Is Intermittently Low or Power Cutout Is Intermittent 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Has Mechanical Noise (Knock) 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
General Information 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Misfires, Runs Rough or Is Unstable 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Overspeeds 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
Engine Top Speed Is Not Obtained 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Welding on Engines with Electronic Controls PM3500 Power Modules

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562} HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
MISCELLANEOUS INFORMATION

Warranty Information PM3500 Power Modules
Emissions Warranty Information PM3500 Power Modules
Sound Information PM3500 Power Modules
Declaration of Conformity PM3500 Power Modules
TOOLS

Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685} Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685}
FUEL SYSTEM
FILTER GP-FUEL

Fuel Filter 3500B Engines for Caterpillar Built Power Modules

Fuel Filter Is Restricted 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Fuel Filter Housing - Remove - Spin-on Filter 3500B Engines
Fuel Filter Housing - Remove 3500B Engines
Fuel Filter Housing - Disassemble - Spin-on Filters 3500B Engines
Fuel Filter Housing - Assemble - Spin-on Filters 3500B Engines
Fuel Filter Housing - Install - Spin-on Filters 3500B Engines
Fuel Filter Housing - Install 3500B Engines
Fuel Filter Housing - Remove 3500B Engines
Fuel Filter Housing - Install 3500B Engines

Fuel System Secondary Filter - Replace PM3500 Power Modules
Fuel System Primary Filter/Water Separator - Drain PM3500 Power Modules
Fuel System Primary Filter (Water Separator) Element - Replace PM3500 Power Modules
LINES GP-FUEL INJECTION

Fuel Pressure Regulator 3500B Engines for Caterpillar Built Power Modules

Worksheet for the Diagnosis of Fuel Injectors{1254, 1290} Worksheet for the Diagnosis of Fuel Injectors{1254, 1290}
PUMP GP-FUEL INJECTION

Fuel Injector 3500B Engines for Caterpillar Built Power Modules

Electronic Fuel Injector 3500B Engines for Caterpillar Built Power Modules

Fuel Injector Adjustment 3500B Engines for Caterpillar Built Power Modules
Checking Engine Cylinders with an Electronic Service Tool 3500B Engines for Caterpillar Built Power Modules
Checking Engine Cylinders 3500B Engines for Caterpillar Built Power Modules

Injector Code - Calibrate 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Electronic Unit Injector - Install 3500B Engines
Electronic Unit Injector - Remove 3500B Engines

New Fuel Injectors Are Used on Certain 3500 Engines {1251, 1290} 2012/06/08
New Sequence for Adjusting the Fuel Injectors in 3516, 3516B, and 3516C Engines {1290} 2013/01/03

Fuel Injector - Inspect/Adjust PM3500 Power Modules
PUMP GP-FUEL PRIMING

Fuel Priming Pump - Remove and Install 3500B Engines

An Improved Hand Operated Fuel Priming Pump Is Available {1258} 2012/10/01
PUMP GP-FUEL TRANSFER

Fuel Transfer Pump 3500B Engines for Caterpillar Built Power Modules

Fuel Transfer Pump - Remove 3500B Engines
Fuel Transfer Pump - Disassemble 3500B Engines
Fuel Transfer Pump - Assemble 3500B Engines
Fuel Transfer Pump - Install 3500B Engines
TANK GP-FUEL

Fuel Tank Water and Sediment - Drain PM3500 Power Modules
Fuel Transfer System - Prime PM3500 Power Modules
TOOLS

9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706} 9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706}
COOLER GP

Fuel Cooler - Remove and Install 3500B Engines
GENERATORS
CONNECTION GP

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CABLE TRAY ON CERTAIN PM3516B POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CABLE TRAY ON CERTAIN PM3516B POWER MODULES
GENERATOR GP

Generator Maintenance and Protective Relays Benefit the Service Life of Generator on Certain Cat<SUP>&reg;</SUP> Products {4450} 2012/09/11
Rectifier Heat Sink Assembly with Serviceable Varistor Is Now Used On Certain Cat Electric Power Generators {4472} 2012/12/06

Rotating Rectifier - Check PM3500 Power Modules
Generator Bearing - Lubricate PM3500 Power Modules
Stator Winding Temperature - Test PM3500 Power Modules
Generator Bearing - Inspect PM3500 Power Modules
Generator Winding - Test PM3500 Power Modules
Varistor - Inspect PM3500 Power Modules
Generator Bearing Temperature - Test/Record PM3500 Power Modules
Generator Winding Insulation - Test PM3500 Power Modules
Rotating Rectifier - Inspect/Test PM3500 Power Modules

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 206-6224 EXCITER ON CERTAIN D3500 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 206-6224 EXCITER ON CERTAIN D3500 GENERATOR SETS
REGULATOR GP-VOLTAGE

Electrical Cat® Digital Voltage Regulator
Dimensions Cat® Digital Voltage Regulator

General Information Cat® Digital Voltage Regulator
Startup Profile Function Cat® Digital Voltage Regulator
Loading and Stopping Profile Cat® Digital Voltage Regulator
Voltage Regulation Cat® Digital Voltage Regulator
Line Loss Compensation Cat® Digital Voltage Regulator
Reactive Voltage Droop Cat® Digital Voltage Regulator
Cross Current Compensation Cat® Digital Voltage Regulator
KVAR Regulation Cat® Digital Voltage Regulator
Power Factor Regulation Cat® Digital Voltage Regulator
Parameters Cat® Digital Voltage Regulator
Remote Communication Cat® Digital Voltage Regulator
Group Support Level Cat® Digital Voltage Regulator

Service Tools Cat® Digital Voltage Regulator
Startup Procedure Cat® Digital Voltage Regulator
General Information Cat® Digital Voltage Regulator
Wiring Diagrams Cat® Digital Voltage Regulator
Troubleshooting Cat® Digital Voltage Regulator
No Voltage - Troubleshoot Cat® Digital Voltage Regulator
Low Voltage - Troubleshoot Cat® Digital Voltage Regulator
High Voltage - Troubleshoot Cat® Digital Voltage Regulator
Unstable Voltage - Troubleshoot Cat® Digital Voltage Regulator
No Voltage Droop - Troubleshoot Cat® Digital Voltage Regulator
No Line Loss Compensation - Troubleshoot Cat® Digital Voltage Regulator
Poor Voltage Regulation - Troubleshoot Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar Electronic Technician) Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar PC Software) Cat® Digital Voltage Regulator
Gain Setting - Adjust Cat® Digital Voltage Regulator
Reverse VAR Condition - Troubleshoot Cat® Digital Voltage Regulator
Generator Overcurrent - Troubleshoot Cat® Digital Voltage Regulator
Earlier CDVR Dissimilarities Cat® Digital Voltage Regulator

Voltage Regulators PM3500 Power Modules

Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467} Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467}
Integrated Voltage Regulator{4467, 4490} Integrated Voltage Regulator{4467, 4490}
LUBRICATION SYSTEM
BREATHER GP

Crankcase Breather 3500B Engines for Caterpillar Built Power Modules
Crankcase Breather 3500B Engines for Caterpillar Built Power Modules

Crankcase Breather - Remove and Install 3500B Engines

A New High-Temperature Tee Hose Is Available for Crankcase Breathers on 3500, G3500, 3600, G3600, and C280 Engines {1317} 2012/10/01

Engine Crankcase Breather - Clean PM3500 Power Modules
FILTER GP-ENGINE OIL

Engine Oil Filter 3500B Engines for Caterpillar Built Power Modules
Engine Oil Filter 3500B Engines for Caterpillar Built Power Modules
Engine Oil Filter 3500B Engines for Caterpillar Built Power Modules

Oil Filter Differential Pressure Problem 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module

Engine Oil Filter Housing - Disassemble 3500B Engines
Engine Oil Filter Housing - Assemble 3500B Engines
Engine Oil Filter Housing - Remove 3500B Engines
Engine Oil Filter Housing - Install 3500B Engines
Engine Oil Filter Base - Remove - Spin-on Filters 3500B Engines
Engine Oil Filter Base - Install - Spin-on Filters 3500B Engines

Engine Oil and Filter - Change PM3500 Power Modules
LINES GP-ENGINE OIL

New Clamping on the Inlet Tube for the Cannister-Type Oil Filters on Certain 3500 Engines {1307, 7553} 2012/09/27
PRELUBRICATION GP-ENGINE

Prelubrication - Test 3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module
PUMP GP-ENGINE OIL

Engine Oil Pump 3500B Engines for Caterpillar Built Power Modules

Engine Oil Pump - Remove 3500B Engines
Engine Oil Pump - Disassemble 3500B Engines
Engine Oil Pump - Assemble 3500B Engines
Engine Oil Pump - Install 3500B Engines
Engine Oil Scavenge Pump - Remove 3500B Engines
Engine Oil Scavenge Pump - Disassemble 3500B Engines
Engine Oil Scavenge Pump - Assemble 3500B Engines

Improved Oil Pump Groups Are Used on Certain 3500 Engines {1304, 1315} 2014/01/31

PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE ENGINE OIL PUMP ON CERTAIN 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3512B, G3516B, G3516C, G3516H, G3520B, G3520C, G3520E GENERATOR SETS, AND PM3516 POWER MODULES PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE ENGINE OIL PUMP ON CERTAIN 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3512B, G3516B, G3516C, G3516H, G3520B, G3520C, G3520E GENERATOR SETS, AND PM3516 POWER MODULES

Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315} Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315}
Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304} Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304}
PUMP GP-PRELUBRICATION

A New Pre-Lube Pump Seal Is Available For Certain 3500 and G3500 Engines {1319, 7555} 2013/05/08
PUMP GP-SCAVENGE

Engine Oil Scavenge Pump - Install 3500B Engines

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK
VALVE GP

Engine Oil Sequence Valves - Remove and Install 3500B Engines
VALVE GP-FLUID SAMPLING

Engine Oil Sample - Obtain PM3500 Power Modules
VALVE GP-RELIEF

Procedure for Disassembly and Assembly of the Pressure Relief Valve in Certain C32, G3500, 3500. 3600, and C280 Engines {5117} 2013/05/08
OPERATOR STATION
PANEL GP

General Information EMCP4.1/EMCP4.2
Component Location EMCP4.1/EMCP4.2
Electronic Control Module (Generator Set) EMCP4.1/EMCP4.2
Data Link EMCP4.1/EMCP4.2
MUI Engine Monitoring and Control EMCP4.1/EMCP4.2
Password Entry EMCP4.1/EMCP4.2
Real Time Clock Programming - EMCP 4.2 only EMCP4.1/EMCP4.2
Cycle Timer Programming - EMCP 4.2 Only EMCP4.1/EMCP4.2
Custom Text String Programming EMCP4.1/EMCP4.2
Digital Input Programming EMCP4.1/EMCP4.2
Discrete Input/Output Module EMCP4.1/EMCP4.2
Event Resetting EMCP4.1/EMCP4.2
Setpoint Programming EMCP4.1/EMCP4.2
Output Programming EMCP4.1/EMCP4.2
Analog Input Programming EMCP4.1/EMCP4.2
Kilowatt Relay Programming - EMCP 4.2 only EMCP4.1/EMCP4.2
Monitoring Software for Computer EMCP4.1/EMCP4.2
System Operation EMCP4.1/EMCP4.2
Event Viewing EMCP4.1/EMCP4.2
Voltage and Frequency Adjustment EMCP4.1/EMCP4.2
Thermocouple Module - EMCP 4.2 only EMCP4.1/EMCP4.2
Resistive Temperature Device Module EMCP4.1/EMCP4.2

Electronic Control Module (Generator Set) - Replace EMCP4.1/EMCP4.2
Engine Setpoint Verification - Test EMCP4.1/EMCP4.2
External Potential Transformer Connections EMCP4.1/EMCP4.2
Electronic Control Module (Generator Set) - Configure EMCP4.1/EMCP4.2
ECM Connections EMCP4.1/EMCP4.2
Electronic Control Module (Generator Set) - Flash Program EMCP4.1/EMCP4.2
Typical Generator Abbreviations EMCP4.1/EMCP4.2

Unexpected Engine Shutdown EMCP4.1/EMCP4.2
Engine Speed Circuit Fault EMCP4.1/EMCP4.2
Digital Output Circuit Fault EMCP4.1/EMCP4.2
Digital Input Circuit Fault EMCP4.1/EMCP4.2
Data Link Circuit Fault EMCP4.1/EMCP4.2
Analog Input Circuit Fault EMCP4.1/EMCP4.2
Service Maintenance Interval Warning EMCP4.1/EMCP4.2
Generator Undervoltage Warning EMCP4.1/EMCP4.2
Generator Underfrequency Warning EMCP4.1/EMCP4.2
Generator Reverse Power Warning EMCP4.1/EMCP4.2
Generator Overvoltage Warning EMCP4.1/EMCP4.2
Generator Overfrequency Warning EMCP4.1/EMCP4.2
Generator Overcurrent Warning EMCP4.1/EMCP4.2
Generator Output Sensing Circuit Fault EMCP4.1/EMCP4.2
Generator Control Not in Automatic Warning EMCP4.1/EMCP4.2
Engine Underspeed Warning EMCP4.1/EMCP4.2
Engine Speed Warning EMCP4.1/EMCP4.2
Engine Overspeed Warning EMCP4.1/EMCP4.2
Engine Overcrank Warning EMCP4.1/EMCP4.2
Engine Cooldown Warning EMCP4.1/EMCP4.2
Engine Oil Pressure Warning EMCP4.1/EMCP4.2

Programming Digital Output 1 of EMCP 4.2 on Certain Cat Products {4490} 2012/04/24

Control Panel PM3500 Power Modules
ALARM GP

Annunciator Module EMCP4.1/EMCP4.2
SERVICE EQUIPMENT AND SUPPLIES
CHARTS & FILMS

PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW PRODUCT IDENTIFICATION NUMBER (PIN) PLATE AND A NEW ENGINE SERIAL NUMBER PLATE ON CERTAIN 3516B, AND 3516C GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW PRODUCT IDENTIFICATION NUMBER (PIN) PLATE AND A NEW ENGINE SERIAL NUMBER PLATE ON CERTAIN 3516B, AND 3516C GENERATOR SETS
LITERATURE GP

Caterpillar Service Welding Guide{0599, 0677, 0678, 0679} Caterpillar Service Welding Guide{0599, 0677, 0678, 0679}

Contents for Thermal Spray Reference Manual{0374, 0679} Contents for Thermal Spray Reference Manual{0374, 0679}
LUBRICANTS & FLUIDS

Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645} Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645}
PARTS STOCK, ORDERING & RETURN

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 352-6061 LINER SEALS FOR 3500 ENGINES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 352-6061 LINER SEALS FOR 3500 ENGINES FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 205-2922 V-BELTS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 205-2922 V-BELTS FROM DEALER PARTS STOCK
REBUILD & SALVAGE

Fundamentals of Arc Spray for Reconditioning Components{0679} Fundamentals of Arc Spray for Reconditioning Components{0679}
TOOLS

Hoses and Clamps - Inspect/Replace PM3500 Power Modules
PRIME PACKAGE
MISCELLANEOUS INFORMATION
Parking PM3500 Power Modules





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