MARINE AUXILIARY Caterpillar SIS online


MARINE AUXILIARY
3508B MARINE AUXILIARY S2B



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AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP

Aftercooler - Jacket Water Aftercooler 3500B and 3500C Marine Engines

MID 036 - CID 0279 - FMI 03 Aftercooler Temperature open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0279 - FMI 04 Aftercooler Temperature short to ground 3500B Series II Marine Engines

Aftercooler - Remove and Install 3500B Engines

A New Gasket is Used {1063, 1380} 2005/05/23

Aftercooler Core - Inspect/Clean 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Maintenance Requirements for Engines with Crankcase Ventilation Systems{1051, 1054, 1063, 1317} Maintenance Requirements for Engines with Crankcase Ventilation Systems{1051, 1054, 1063, 1317}

Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379} Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379}
AIR CLEANER GP

Engine Air Cleaner Service Indicator 3500B and 3500C Marine Engines
Air Cleaner Adapter 3500B and 3500C Marine Engines

Air Cleaner - Remove and Install 3500B Engines

Engine Air Cleaner Service Indicator - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Engine Air Cleaner Element (Dual Element) - Clean/Replace 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Engine Air Cleaner Element (Single Element) - Clean/Replace 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
EXHAUST GP

Exhaust Flange 3500B and 3500C Marine Engines
Air Inlet and Exhaust Lines 3500B and 3500C Marine Engines
Air Inlet and Exhaust Lines 3500B and 3500C Marine Engines

Measuring Exhaust Temperature 3500B and 3500C Marine Engines

Exhaust Elbow - Remove and Install 3500B Engines

Improvements to Turbocharger and Exhaust Manifold Groups {1052, 1059, 1061} 2007/06/04
New Inner Shields Protect the Exhaust Bellows {1067} 2006/05/22

Procedure to Handle and Ship Diesel Particulate Filters (DPF) and Catalytic Converter Mufflers (CCM){1091, 1091} Procedure to Handle and Ship Diesel Particulate Filters (DPF) and Catalytic Converter Mufflers (CCM){1091, 1091}

PRODUCT SUPPORT PROGRAM FOR RESEALING EXHAUST LEAKS ON CERTAIN 3508B ENGINES PRODUCT SUPPORT PROGRAM FOR RESEALING EXHAUST LEAKS ON CERTAIN 3508B ENGINES
Product support program for replacing exhaust bellows and installing inner heat shields on certain 3500B Marine Propulsion and Marine Auxiliary engines Product support program for replacing exhaust bellows and installing inner heat shields on certain 3500B Marine Propulsion and Marine Auxiliary engines
Product Supprot Program for Installation of an inner shield to the exhaust manifold for certain 3500B Engines Product Supprot Program for Installation of an inner shield to the exhaust manifold for certain 3500B Engines
LINES GP-AIR

A New Pressure Regulating Valve Is Used for Air Starting on some 3500B Marine Engines {108A, 1462} 2011/01/27

Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071} Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071}
MANIFOLD GP-EXHAUST

Exhaust Manifold 3500B and 3500C Marine Engines
Exhaust Manifold 3500B and 3500C Marine Engines
Exhaust Manifold 3500B and 3500C Marine Engines

Exhaust Manifold - Remove and Install 3500B Engines

Improved Gasket for the Exhaust Elbow {1059} 2003/11/01
Improved Turbocharger Water Lines are Used {1052, 1059, 1380} 2004/07/01
New Exhaust Bellows Provide Improved Sealing of Exhaust Gas {1059} 2008/07/07
A New Exhaust Manifold Gasket is Used {1059} 2006/02/06
A New Exhaust Cross-Over Bellows Is Used On Certain 3508B and 3508C Engines {1059} 2011/09/23
New Exhaust Manifold Components are Used on Certain 3500 Marine Engines {1059, 7555} 2013/03/05
New Exhaust Manifold Seals Are Available for Certain 3500 Engines {1059, 7555} 2013/07/22

Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059} Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059}
MANIFOLD GP-INLET

Measuring Inlet Manifold Pressure 3500B and 3500C Marine Engines

Air Inlet Manifold - Remove and Install 3500B Engines
SHUTOFF GP-AIR

Air Shutoff 3500B and 3500C Marine Engines

MID 036 - CID 0446 - FMI 05 Air Shutoff Relay open 3500B Series II Marine Engines
MID 036 - CID 0446 - FMI 06 Air Shutoff Relay short 3500B Series II Marine Engines
Air Shutoff System 3500B Series II Marine Engines

Air Shutoff - Disassemble 3500B Engines
Air Shutoff - Assemble 3500B Engines
Air Shutoff - Remove and Install 3500B Engines

New Air Shutoff Valves are Now Used {1078} 2005/12/19

Air Shutoff - Test - Engines That Are Equipped with ADEM II or ADEM III Engine Control Modules 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Air Shutoff Damper - Remove/Check 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Modifying the Air Shutoff Valve{1078, 1078} Modifying the Air Shutoff Valve{1078, 1078}
Inspection and Testing of the Air Shutoff{1078} Inspection and Testing of the Air Shutoff{1078}

Product Improvement Program to relocate limit switches and add vibration dampers to the Air Shut Offs(ASOs) on certain 3500 diesel engines. Product Improvement Program to relocate limit switches and add vibration dampers to the Air Shut Offs(ASOs) on certain 3500 diesel engines.
Product Improvement Program for adding vibration dampers to Air Shut Offs on certain 3500 diesel engines Product Improvement Program for adding vibration dampers to Air Shut Offs on certain 3500 diesel engines
PRODUCT IMPROVEMENT PROGRAM TO RELOCATE LIMIT SWITCHES AND ADD VIBRATION DAMPERS TO THE AUTOMATIC AIR SHUTOFFS(ASOS) ON CERTAIN 3508, 3512, AND 3516 ENGINES PRODUCT IMPROVEMENT PROGRAM TO RELOCATE LIMIT SWITCHES AND ADD VIBRATION DAMPERS TO THE AUTOMATIC AIR SHUTOFFS(ASOS) ON CERTAIN 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR ADDING VIBRATION DAMPERS TO AUTOMATIC AIR SHUT OFFS ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, AND 3516B HD ENGINES PRODUCT IMPROVEMENT PROGRAM FOR ADDING VIBRATION DAMPERS TO AUTOMATIC AIR SHUT OFFS ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, AND 3516B HD ENGINES
TOOLS

Thermal Spray Procedures for Turbocharger Compressor Housing-Contour Bore{0599, 0679, 0702, 1052, 1060} Thermal Spray Procedures for Turbocharger Compressor Housing-Contour Bore{0599, 0679, 0702, 1052, 1060}
Thermal Spray Procedures for Turbocharger Exhaust Housing-Outlet Bore{0599, 0679, 0702, 1052, 1056, 1065} Thermal Spray Procedures for Turbocharger Exhaust Housing-Outlet Bore{0599, 0679, 0702, 1052, 1056, 1065}
TURBOCHARGER GP

Turbocharger Outlet Pressure Sensor 3500B and 3500C Marine Engines
Turbocharger Inlet Pressure Sensor 3500B and 3500C Marine Engines
Turbocharger 3500B and 3500C Marine Engines
Turbocharger Outlet Pressure Sensor 3500B and 3500C Marine Engines

Turbocharger 3500B and 3500C Marine Engines
Accumulator 3500B and 3500C Marine Engines

Accumulator Pressure - Test 3500B and 3500C Marine Engines

MID 036 - CID 0273 - FMI 00 Turbo Outlet Pressure above normal 3500B Series II Marine Engines
MID 036 - CID 0275 - FMI 03 Right Turbo Inlet Pressure open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0275 - FMI 04 Right Turbo Inlet Pressure short to ground 3500B Series II Marine Engines
MID 036 - CID 0276 - FMI 03 Left Turbo Inlet Pressure open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0276 - FMI 04 Left Turbo Inlet Pressure short to ground 3500B Series II Marine Engines
MID 036 - CID 0273 - FMI 03 Turbo Outlet Pressure open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0273 - FMI 04 Turbo Outlet Pressure short to ground 3500B Series II Marine Engines

Turbocharger - Remove - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Install - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Remove - Center Mounted Turbocharger 3500B Engines
Turbocharger - Install - Center Mounted Turbocharger 3500B Engines
Turbocharger - Disassemble 3500B Engines
Turbocharger - Assemble 3500B Engines
Turbocharger - Remove - Rear Mounted Turbocharger 3500B Engines
Turbocharger - Install - Rear Mounted Turbocharger 3500B Engines

Prevent the Possibility of Contamination in order to Ensure Longer Life of Turbochargers {1052} 2004/04/01
New Gasket for the Turbocharger Oil Line {1052, 1307} 2004/08/01
Magnetic Cover for the Turbocharger Oil Supply Line {1052, 1307} 2006/02/06
New Oil Drain Tube for the Turbocharger {1052, 1307} 2006/01/30
A New Gasket and Hardware Are Used for the Water Lines In Some 3500 and G3500 Engines {1052, 1380} 2009/10/01

Turbocharger - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Instructions for the Service Replacement of the Turbochargers{1052} Instructions for the Service Replacement of the Turbochargers{1052}
Installation Instructions for Turbochargers{1052} Installation Instructions for Turbochargers{1052}
Failure Modes of Turbochargers{1052} Failure Modes of Turbochargers{1052}

Reuse Guidelines for Divided Turbine Housings{1052, 1065} Reuse Guidelines for Divided Turbine Housings{1052, 1065}
Visual Inspection of Turbochargers{0760, 0767, 1052} Visual Inspection of Turbochargers{0760, 0767, 1052}
Specifications for Reusable Turbocharger Components{1052} Specifications for Reusable Turbocharger Components{1052}
Reuse Specifications for ABB Housings on 3500 Engines{1052} Reuse Specifications for ABB Housings on 3500 Engines{1052}
Procedure to Salvage Turbocharger Components{1052, 1065} Procedure to Salvage Turbocharger Components{1052, 1065}
Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065} Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065}
Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065} Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065}
Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378} Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378}
Thermal Spray Procedures for Turbocharger Compressor Housing-Outlet Bore{0679, 1060} Thermal Spray Procedures for Turbocharger Compressor Housing-Outlet Bore{0679, 1060}
Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065} Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065}

CATERPILLAR REMAN PRODUCTS GROUP ANNOUNCES EXPANDED CARTRIDGE COVERAGE FOR CERTAIN ENGINE MODELS CATERPILLAR REMAN PRODUCTS GROUP ANNOUNCES EXPANDED CARTRIDGE COVERAGE FOR CERTAIN ENGINE MODELS
CATERPILLAR REMAN PRODUCTS GROUP ANNOUNCES EXPANDED TURBOCHARGER COVERAGE FOR CERTAIN ENGINE MODELS CATERPILLAR REMAN PRODUCTS GROUP ANNOUNCES EXPANDED TURBOCHARGER COVERAGE FOR CERTAIN ENGINE MODELS
CAT REMAN ANNOUNCES AN ADVANCED SALVAGE TECHNIQUE WHICH WILL AFFECT THE APPEARANCE OF CERTAIN TURBOCHARGERS CAT REMAN ANNOUNCES AN ADVANCED SALVAGE TECHNIQUE WHICH WILL AFFECT THE APPEARANCE OF CERTAIN TURBOCHARGERS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS APPEARANCE CHANGE ON REMAN SHORT BLOCKS
BASIC ENGINE
AIR COMPRESSOR GP

Air Starting Motor - Disassemble 3500B Engines

A New Diagnostic Kit for the Evaluation of Air Compressor Operation is Introduced {1803} 2004/11/01
BALANCER GP

Balancer Group (Front) 3500B and 3500C Marine Engines
BELT TIGHTENER GP
Belt Tension Chart 3500B and 3500C Marine Engines
Belt Tension Chart 3500B and 3500C Marine Engines
CAMSHAFT GP
Camshaft 3500B and 3500C Marine Engines
Camshaft 3500B and 3500C Marine Engines

Camshaft 3500B and 3500C Marine Engines

Excessive Bearing Wear - Inspect 3500B and 3500C Marine Engines
Camshaft Timing 3500B and 3500C Marine Engines

Camshaft - Remove 3500B Engines
Camshaft - Install 3500B Engines
Camshaft Bearings - Remove 3500B Engines
Camshaft Bearings - Install 3500B Engines

New Cover Seals are Available {1107, 1201, 1210} 2007/03/26
Clarification on the Use of Lubricated Camshaft Thrust Washers {1000, 1210} 2005/04/18
Alternate Camshafts {1210} 2005/09/05
Procedure for Installing the Camshaft Drive Gear {1212} 2005/12/12
Change to the Maintenance Interval Schedule {1100, 1102, 1121, 1123, 1210} 2007/04/30

Camshaft Roller Followers - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

PRODUCT SUPPORT PROGRAM TO REPAIR CAMSHAFT LOBES AND LIFTERS IN CERTAIN 3508B, 3512B, AND 3516B MARINE ENGINES WITH A RATED SPEED OF GREATER THAN 1301RPM PRODUCT SUPPORT PROGRAM TO REPAIR CAMSHAFT LOBES AND LIFTERS IN CERTAIN 3508B, 3512B, AND 3516B MARINE ENGINES WITH A RATED SPEED OF GREATER THAN 1301RPM
PRODUCT SUPPORT PROGRAM TO REPAIR CAMSHAFT LOBES AND LIFTERS IN CERTAIN 3500B SERIES MARINE ENGINES WITH A RATED SPEED OF 1600RPM PRODUCT SUPPORT PROGRAM TO REPAIR CAMSHAFT LOBES AND LIFTERS IN CERTAIN 3500B SERIES MARINE ENGINES WITH A RATED SPEED OF 1600RPM

Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210} Specifications for Camshafts in 3500 Series Engines{0760, 0762, 1210}
Visual Inspection of Camshafts{1210, 1210} Visual Inspection of Camshafts{1210, 1210}
Measurement of the Camshaft{0760, 0762, 1210} Measurement of the Camshaft{0760, 0762, 1210}
Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210} Inspection of Slipper Followers and Roller Lifters{0760, 1209, 1209, 1210}
COUPLING GP

Flexible Coupling 3500B and 3500C Marine Engines

Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450} Maintenance and Inspection of the Rubber Element for the 247-0308 Flexible Coupling Gp and the 296-8050 Flexible Coupling Gp {1000, 3252, 4450}
Assembly of the 5N-3765 Flexible Coupling Gp {3252, 4450} Assembly of the 5N-3765 Flexible Coupling Gp {3252, 4450}
CRANKSHAFT GP

Crankshaft Wear Sleeves and Seals 3500B and 3500C Marine Engines
Connecting Rod and Main Bearing Journals 3500B and 3500C Marine Engines
Crankshaft 3500B and 3500C Marine Engines
Crankshaft 3500B and 3500C Marine Engines

Crankshaft 3500B and 3500C Marine Engines

Main Bearings 3500B and 3500C Marine Engines
Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting 3500B and 3500C Marine Engines

Bearing Clearance - Check 3500B Engines
Crankshaft Main Bearings - Remove 3500B Engines
Crankshaft Main Bearings - Install 3500B Engines
Crankshaft - Remove 3500B Engines
Crankshaft - Install 3500B Engines
Crankshaft Rear Seal and Wear Sleeve - Remove 3500B Engines
Crankshaft Front Seal and Wear Sleeve - Remove 3500B Engines
Crankshaft Front Seal and Wear Sleeve - Install 3500B Engines
Crankshaft Rear Seal and Wear Sleeve - Install 3500B Engines

40 Power Microscope is Available for Inspecting Bearing Journals on Crankshafts {0777, 1202} 2006/01/16

Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218} 2005/04/18
Important Notice on Installation of Crankshaft Seals and Wear Sleeves {1160, 1161} 2009/02/23

Crankshaft Vibration Damper - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555} Guidelines for Proper Crankshaft Seal Handling{0701, 1160, 1161, 1162, 1202, 1205, 7555}

Incorrectly Marked Crankshaft Counterweights on 3500 Engines and on G3500 Engines{1202} Incorrectly Marked Crankshaft Counterweights on 3500 Engines and on G3500 Engines{1202}
Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225} Documenting the Date Codes of the Bearings for 3500 and G3600 Engines{1202, 1225}
Identifying Connecting Rod Bearings and Main Bearings that Must Not Be Used on 3500 and G3600 Engines{1202, 1225, 1230} Identifying Connecting Rod Bearings and Main Bearings that Must Not Be Used on 3500 and G3600 Engines{1202, 1225, 1230}
Failure of the Connecting Rod Bearings on 3500 and 3600 Engines Due to Delamination{1219, 1225} Failure of the Connecting Rod Bearings on 3500 and 3600 Engines Due to Delamination{1219, 1225}

Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202} Procedure to Inspect Crankshafts in 3500 Family of Engines{1202, 1202}
Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202} Procedure to Measure and to Straighten Bent Crankshafts{0760, 1202}
Visual Inspection of Crankshafts{1202, 1202} Visual Inspection of Crankshafts{1202, 1202}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224} Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks{1201, 1202, 1224, 1224}
Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202} Crankshaft Visual Inspection and Magnetic Particle Inspection{1202, 1202}
Procedure for Grinding and Polishing the Crankshaft{0674, 1202} Procedure for Grinding and Polishing the Crankshaft{0674, 1202}
Specifications for Crankshafts in 3500 Engines{0760, 1202} Specifications for Crankshafts in 3500 Engines{0760, 1202}
Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230} Visual Inspection of Main Bearings and Connecting Rod Bearings{1202, 1203, 1225, 1230}
Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203} Thermal Spray Procedures for Crankshaft Main Bearing Saddle Area{0679, 1201, 1203}
Thermal Spray Procedures for Main Bearing Cap{1203} Thermal Spray Procedures for Main Bearing Cap{1203}
Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205} Procedure to Rebuild Vibration Dampers for 3500 and C175 Family of Engines{1202, 1205}
CYLINDER BLOCK GP

Cylinder Liner 3500B and 3500C Marine Engines
Connecting Rod 3500B and 3500C Marine Engines
Piston and Rings - Two-Piece Piston 3500B and 3500C Marine Engines
Piston and Rings - One-Piece Piston 3500B and 3500C Marine Engines
Cylinder Block 3500B and 3500C Marine Engines
Cylinder Block 3500B and 3500C Marine Engines

Cylinder Block, Liners and Heads 3500B and 3500C Marine Engines

Cylinder Block 3500B and 3500C Marine Engines
Cylinder Liner Projection 3500B and 3500C Marine Engines

Connecting Rod Bearings - Remove and Install 3500B Engines
Piston Cooling Jets - Remove and Install 3500B Engines
Cylinder Liner - Remove 3500B Engines
Cylinder Liner - Install 3500B Engines

Tools Ease the Removal and the Installation of Main Bearing Caps {0700, 0705} 2004/02/01

New Liner Seals Are Used and Inserts Are Available for All 3500 Engines {1201} 2010/06/25
A New Top Liner Seal Is Used on 3500 Engines {1201, 7555} 2010/12/16
Calculating Cylinder Liner Projection for 3500, 3500B, 3500C, and G3500 Engines {1201, 1216} 2011/07/29
A New Oversized Cylinder Bore Liner Seal Insert Is Available for 3500 Engine Cylinder Block Salvage {1201, 7555} 2011/09/14

Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201} Salvage Procedure for Cast Iron Cylinder Blocks{1201, 1201}
Installation of the 422-9537 Repair Kit {1233} Installation of the 422-9537 Repair Kit {1233}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290} Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Procedure to Chamfer Liner Bores on Cylinder Blocks of 3500 Engines{0672, 1201} Procedure to Chamfer Liner Bores on Cylinder Blocks of 3500 Engines{0672, 1201}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225} Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555} Use of the 352-6061 Liner Seal and the 8N-4707 Filler Band {1201, 1201, 7555}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223} Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223} New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines{1100, 1223}

Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216} Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}

Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223} Specifications for Liner Measurements and Salvage For 3500 Series Engines{0673, 0761, 0762, 1213, 1216, 1223}
Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221} Specifications and Salvage for Spacer Plates on 3500 Engines{1201, 1221}
Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217} Procedure to Salvage Cylinder Blocks of 3500 Engines{0672, 0705, 0762, 1201, 1217}
Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201} Repairing the Hole for the Main Bearing Bolt in 3500 Series Engines{0670, 0676, 1201}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216} Inspection and Reuse Guideline of Cylinder Liners in Cat Engines{0761, 1201, 1213, 1216, 1216}
Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201} Top Deck Threaded Hole Repair In 3400 Family and 3500 Family Series Engines{0670, 0671, 0705, 1201}
Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223} Repairing a Cylinder Block with an Oil Porosity Complaint{1201, 1223}
Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201} Thermal Spray Procedures for Engine Cylinder Block Top Surface{0679, 1201}
Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201} Cylinder Block Salvage Procedure Using Belzona Ceramic R Metal{1000, 1201}
Salvage of Cylinder Block Liner Bores for 3500 Family of Engines{0672, 0705, 0762, 1201, 1217} Salvage of Cylinder Block Liner Bores for 3500 Family of Engines{0672, 0705, 0762, 1201, 1217}
Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217} Specifications for Cylinder Blocks in 3500 Series Engines{0672, 0705, 0762, 1201, 1217}

REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS REMAN 3500 ENGINE CORE ACCEPTANCE CRITERIA REVISION AND OTHER RECENT PRODUCT IMPROVEMENTS
CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS CAT REMAN ANNOUNCES THE RELEASE OF REMAN 3500 BARE BLOCKS FOR 3508, 3512, 3516 AND 3524 APPLICATIONS
CYLINDER HEAD GP

Cylinder Head 3500B and 3500C Marine Engines
Cylinder Head Valves 3500B and 3500C Marine Engines

Valve Lash and Valve Bridge Adjustment 3500B and 3500C Marine Engines
Cylinder Head 3500B and 3500C Marine Engines

Valve Rotocoil or Spring Lock Is Free 3500B Series II Marine Engines

Cylinder Head - Install 3500B Engines
Cylinder Head - Remove 3500B Engines
Cylinder Head - Disassemble 3500B Engines
Cylinder Head - Assemble 3500B Engines

New Water Seals Provide Increased Stability At Higher Temperatures {1100, 1124} 2010/10/06
New Cylinder Head Groups and Valve Mechanisms {1100, 1102, 1121, 1123} 2004/09/01
Procedure for Cylinder Head Bolt Tightening {1100} 2004/07/01
Oversized Valve Guides are Available {1104} 2005/01/31
Correction to Specifications "Cylinder Head Valves" {1108} 2005/03/21
An Improved Outer Valve Spring is Used {1100, 1108} 2006/01/02
A New Cylinder Head Gasket is Used {1124} 2006/07/24
Use the Correct Parts in the Valve Train {1100} 2007/01/22
Improved Valve Components Are Used {1100, 1108} 2008/12/22
Improved Water Manifold Gaskets Are Used on Certain 3500 Engines {1124, 1380, 7555} 2013/10/17
New Exhaust Valves Are Used in Diesel 3500 Commercial Engines {1100, 1105} 2013/12/10

Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100} Specifications for Cylinder Head Assemblies for 3500 Series Engines{0760, 0762, 1100}

PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE CYLINDER HEAD LIFTING EYE BOLT HOLE ON VARIOUS 3508, 3512, AND 3516 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE CYLINDER HEAD LIFTING EYE BOLT HOLE ON VARIOUS 3508, 3512, AND 3516 ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER HEADS OR VALVE SPRINGS, KEEPERS, AND ROTATORS ON CERTAIN 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, AND 3516C MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER HEADS OR VALVE SPRINGS, KEEPERS, AND ROTATORS ON CERTAIN 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, AND 3516C MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512 AND 3516 PETROLEUM ENGINES
Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock Product Improvement Program For Removing All 1944901 Valve Springs From Dealer Part Stock

Failure of Reused Rotocoils in 3500 Engines{1100} Failure of Reused Rotocoils in 3500 Engines{1100}
Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395} Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395}

Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123} Rocker Arm, Rocker Arm Shafts, and Bridge Assemblies for 3500 Engines{1100, 1102, 1121, 1123}
Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125} Measuring Procedures and Salvage Procedures for Cylinder Head Assemblies and Related Components{1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Process for Rebuilding the Cylinder Head{1100} Process for Rebuilding the Cylinder Head{1100}
Valve and Valve Spring Specifications{1100, 1105, 1108} Valve and Valve Spring Specifications{1100, 1105, 1108}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100} Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Contents for Cylinder Head Reuse and Salvage{1000, 1100} Contents for Cylinder Head Reuse and Salvage{1000, 1100}
DAMPER GP

Vibration Damper Guard 3500B and 3500C Marine Engines
Vibration Damper 3500B and 3500C Marine Engines
Vibration Damper 3500B and 3500C Marine Engines
Vibration Damper 3500B and 3500C Marine Engines

Vibration Damper 3500B and 3500C Marine Engines

Vibration Damper - Remove and Install 3500B Engines

PRODUCT IMPROVEMENT PROGRAM FOR RETORQUEING DAMPER RETAINING BOLTS ON CERTAIN 3500 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR RETORQUEING DAMPER RETAINING BOLTS ON CERTAIN 3500 ENGINES

Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425} Cast Iron and Steel Pulleys{1205, 1207, 1384, 1425}
DRIVE GP-ACCESSORY

Accessory Drive (Upper Right Hand) 3500B and 3500C Marine Engines
Accessory Drive (Lower Left Hand) 3500B and 3500C Marine Engines
Accessory Drive (Upper Right Hand) 3500B and 3500C Marine Engines
Accessory Drive (Upper Right Hand) 3500B and 3500C Marine Engines
Accessory Drive (Lower Left Hand) 3500B and 3500C Marine Engines
Accessory Drive (Upper Left Hand) 3500B and 3500C Marine Engines

Accessory Drive (Front) - Disassemble 3500B Engines
Accessory Drive (Front) - Assemble 3500B Engines
Accessory Drive (Front) - Remove 3500B Engines
Accessory Drive (Front) - Install 3500B Engines

New O-Ring Seals Are Used on the Front Housings of 3500 Engines {1151, 1162, 1166, 1206, 1207} 2010/01/18
New Accessory Drives Are Used on Certain 3500 and G3500 Engines {1207} 2014/05/16

Oil Leaks from the Accessory Drives of Certain 3500 and G3500 Engines{1207} Oil Leaks from the Accessory Drives of Certain 3500 and G3500 Engines{1207}
DRIVE GP-AUXILIARY

Auxiliary Drive Shaft 3500B and 3500C Marine Engines

New Seal for the Front Housing {1151, 1207} 2004/06/01
DRIVE GP-FAN
Improved Fan Drives are Used {1359} 2004/11/01
Use The Correct Stub Shaft For The Crankshaft {1237, 1359} 2004/05/01
A New Stub Shaft Is Available for 3500 Commercial Engines {1359} 2014/01/31

Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359} Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines{1359}
Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359} Inspection and Reuse Guideline for Stub Shafts on 3500 Engines{0374, 0599, 0700, 0701, 1359}
DRIVE GP-PUMP

Engine Oil and Water Pump Drive - Remove 3500B Engines
Engine Oil and Water Pump Drive - Disassemble 3500B Engines
Engine Oil and Water Pump Drive - Assemble 3500B Engines
Engine Oil and Water Pump Drive - Install 3500B Engines
FLYWHEEL GP

Flywheel 3500B and 3500C Marine Engines

Flywheel - Inspect 3500B and 3500C Marine Engines

Flywheel - Remove and Install 3500B Engines

Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204} Interference between Camshaft Drive Gears and Bolts in the Flywheel Housing in Some 3500 and G3500 Engines{1204}

Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157} Thermal Spray Procedures for 3500 Engine - Flywheel Housing{0679, 1157}
GEAR GP

Gear Group (Front) 3500B and 3500C Marine Engines
Gear Group (Rear) 3500B and 3500C Marine Engines
Gear Group (Rear) 3500B and 3500C Marine Engines

Gear Group (Rear) - Remove 3500B Engines
Gear Group (Rear) - Install 3500B Engines

Remember to Calibrate the Engine Speed/Timing Sensor {1206, 1912} 2004/10/01
Replace the Gear when the Sleeve Bearing is Replaced {1212, 1234} 2005/04/18
A New Oil Pump Adapter Assembly is Used {1206, 1313} 2005/10/31

Machining of Replacement Sleeve Bearings{1206, 1212, 1234} Machining of Replacement Sleeve Bearings{1206, 1212, 1234}

Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206} Specifications and Salvage Procedures for Rear Gear Train 3500 Family of Engines{1206}
Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206} Specifications and Salvage Procedures for Front Gear Train on 3500 Engines{1206}
Visual Inspection of Timing Gears for All Engines{1206} Visual Inspection of Timing Gears for All Engines{1206}
Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206} Guideline for Idler Gear Bushing Machining and Salvage{0679, 1151, 1162, 1206}
Visual Inspection of Gear Shafts{1151, 1162, 1206} Visual Inspection of Gear Shafts{1151, 1162, 1206}
GUARD GP-BELT

New Alternator Guards are Used on Certain 3500 Engines {7174} 2013/03/01
HOUSING GP-FLYWHEEL

Flywheel Housing 3500B and 3500C Marine Engines

Flywheel Housing - Inspect 3500B and 3500C Marine Engines

Flywheel Housing - Remove 3500B Engines
Flywheel Housing - Install 3500B Engines

Sealing and Installing the Flywheel Housing {1157, 7555} 2006/03/27
HOUSING GP-FRONT

Housing (Front) 3500B and 3500C Marine Engines

Front Drive Housing - Remove and Install 3500B Engines

New Seal for the Front Housing {1151} 2003/11/01

Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162} Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
MOUNTING GP-ALTERNATOR

Two New Tools Check Tension on Engine Belts {0701, 0767} 2004/05/01

Improved Alternator Adjusting Rod {1405} 2005/03/07
A New Alternator Drive Pulley with an Improved Wear Sleeve is Used {1154, 1405, 1425} 2007/06/04
MOUNTING GP-ENGINE

Engine Mount (Front) - Hydraulic Pump Drive or PTO Clutch 3500B and 3500C Marine Engines

Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154} Specifications for the Inspection of Trunnions for Series 3500 Family of Engines{1154}
PAN GP-OIL

Engine Oil Pan 3500B and 3500C Marine Engines
Engine Oil Pan 3500B and 3500C Marine Engines
Engine Oil Pan 3500B and 3500C Marine Engines
Engine Oil Pan 3500B and 3500C Marine Engines
Engine Oil Pan 3500B and 3500C Marine Engines
Engine Oil Pan 3500B and 3500C Marine Engines

Engine Oil Pan - Remove 3500B Engines
Engine Oil Pan - Disassemble 3500B Engines
Engine Oil Pan - Assemble 3500B Engines
Engine Oil Pan - Install 3500B Engines

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND FLUSHING THE CRANKCASE ON CERTAIN 3500 SERIES ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND FLUSHING THE CRANKCASE ON CERTAIN 3500 SERIES ENGINES

Salvaging Oil Pan Assemblies Used on 3500 Engines{1302} Salvaging Oil Pan Assemblies Used on 3500 Engines{1302}
PISTON & ROD GP

Engine Oil Cooler Bypass and Cooling Jet Sequence Valves 3500B and 3500C Marine Engines

Pistons, Rings and Connecting Rods - Two-Piece Piston 3500B and 3500C Marine Engines
Pistons, Rings and Connecting Rods - One-Piece Piston 3500B and 3500C Marine Engines

Connecting Rod Bearings 3500B and 3500C Marine Engines
Crankcase Pressure 3500B and 3500C Marine Engines

Pistons and Connecting Rods - Remove 3500B Engines
Pistons and Connecting Rods - Install 3500B Engines

New Piston and Rod Group {1225} 2005/11/28
New Guidelines for Inspecting Pistons {1214} 2006/01/02
New Procedure for Measuring the Connecting Rod {1218, 1225} 2006/08/14
New Piston Assemblies Are Used {1225} 2008/07/14

Some 3500 Cylinder Packs May Have Incorrect Pistons{1225} Some 3500 Cylinder Packs May Have Incorrect Pistons{1225}
Failure of Some Bearings In 3500 and G3600 Engines{1225} Failure of Some Bearings In 3500 and G3600 Engines{1225}
Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553} Do Not Use Unapproved Connecting Rod 7N-2405 Bolts for 3500 and G3500 Engines{1225, 7553}

Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218} Salvage Procedures for Connecting Rods{0760, 0761, 0762, 0767, 1218}
Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225} Inspection and Measuring Procedures for Piston Pins{0760, 1214, 1225}
Visual Inspection of the Piston{1214, 1214} Visual Inspection of the Piston{1214, 1214}
Specifications for Connecting Rods{1218} Specifications for Connecting Rods{1218}
Inspection Procedures and Specifications for Pistons{1214, 1214} Inspection Procedures and Specifications for Pistons{1214, 1214}
Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219} Procedure for Replacing the Bearing of the Connecting Rod Eye and Testing the Retention of the Bearing{0701, 1218, 1219}
Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218} Specifications for Connecting Rods in 3500 Family of Engines{0761, 0767, 1218}
Visual Inspection of Connecting Rods{1218, 1218} Visual Inspection of Connecting Rods{1218, 1218}
Visual Inspection of Two-Piece Pistons{1214, 1214} Visual Inspection of Two-Piece Pistons{1214, 1214}
Thermal Spray Procedures for Connecting Rod{0679, 1225} Thermal Spray Procedures for Connecting Rod{0679, 1225}
SHAFT GP-STUB

Stub Shaft (Front) 3500B and 3500C Marine Engines
SERPENTINE/V-BELTS

A New Special Instruction, REHS2259 , "Fabricated Tool for Alternate Method of Tightening Fan Drive Belts" is Available {1357, 1397} 2004/06/01
A Improved Alternator Guard in Used {7174} 2006/08/21

Belts - Inspect/Adjust/Replace 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397} Fabricated Tool for Alternate Method of Tightening Fan Drive Belts{1357, 1397}
VALVE MECHANISM GP

Valve Mechanism 3500B and 3500C Marine Engines
Fuel Injector Mechanism 3500B and 3500C Marine Engines

Fuel Injector Mechanism 3500B and 3500C Marine Engines
Valve Mechanism 3500B and 3500C Marine Engines

Finding the Top Center Position for the No. 1 Piston 3500B and 3500C Marine Engines

Rocker Shaft - Disassemble 3500B Engines
Rocker Shaft - Assemble 3500B Engines
Rocker Shaft and Push Rods - Remove 3500B Engines
Rocker Shaft and Push Rods - Install 3500B Engines
Valve Cover - Remove and Install 3500B Engines
Valve Cover Base - Remove and Install 3500B Engines

Addition to Specifications "Valve Mechanism" {1123} 2005/02/28
New Rocker Arm Improves Lubrication {1123} 2004/04/01
A New Dowel Improves Lubrication to the Rocker Assembly {1123, 1123} 2003/12/01
Engines Are Now Built with Semi-Crowned Lifter Rollers {1209} 2004/07/01
An Improved Rocker Arm Base and an Improved Seal for the Rocker Arm Base are Now Used {1123, 1123} 2004/09/01
Improved Lifters are Now Used {1102, 1121, 1123} 2005/01/31
New Sleeve Bearing in the Rocker Arm {1123} 2005/02/28
A New Valve Lifter Assembly Is Used in 3500B and 3500C Engines {1209} 2012/10/30
Importance of Proper Valve Lash Setting {1102, 1121, 1123} 2012/10/04

Engine Valve Lash - Inspect/Adjust 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Camshaft Roller Lifters in the 3500 Family of Engines{1209} Camshaft Roller Lifters in the 3500 Family of Engines{1209}
Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209} Visual Inspection of Lifter Guide Springs for 3500 Engines{1209, 1209}
BRAKING SYSTEM
ACCUMULATOR GP

Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474} Accumulator Discharging and Charging Procedures{0738, 4263, 4264, 4331, 5077, 5077, 5081, 7474}
COOLING SYSTEM
COOLER GP

Engine Oil Cooler - Disassemble 3500B Engines
Engine Oil Cooler - Assemble 3500B Engines
Engine Oil Cooler - Remove 3500B Engines
Engine Oil Cooler - Install 3500B Engines
Engine Oil Filter Base - Disassemble - Spin-on Filters 3500B Engines
Engine Oil Filter Base - Assemble - Spin-on Filters 3500B Engines

100% Leak Testing of Oil Coolers {1378} 2007/04/30

Centrifugal Oil Filter - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378} Test Procedure for a Brazed and Rubber End Sheet Oil Coolers{1378}

Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378} Engine Oil Cooler Inspection, Repair, and Cleaning{1378, 1378}
Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378} Inspection and Cleaning of Rubber End Sheet Oil Coolers{1365, 1374, 1378}
FAN GP

Fan - Remove and Install 3500B Engines
HEAT EXCHANGER GP

Heat Exchanger - Inspect - if equipped 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Cleaning the Engine Mounted Heat Exchanger{1379} Cleaning the Engine Mounted Heat Exchanger{1379}
Disassembly and Assembly Procedure for 3N-8891 Sea Water Heat Exchanger Gp {1379} Disassembly and Assembly Procedure for 3N-8891 Sea Water Heat Exchanger Gp {1379}
INDICATOR GP-LIQUID LEVEL

The Mounting of the Coolant Level Switch Has Changed {7470} 2008/08/25
LINES GP-WATER

Water Lines 3500B and 3500C Marine Engines
Water Lines 3500B and 3500C Marine Engines

New Gaskets in the Water Lines Groups {1380} 2003/12/01
An Updated Gasket for the Water Temperature Regulator Housing is Available {1355, 1380, 1393} 2006/11/27
Improvements to the Water Lines Groups {1380} 2006/11/06
New Clamping for the Jacket Water Bypass Tube on Certain 3500 Engines {1380, 7553} 2012/05/21
Improved Coolant Gasket Used on Certain 3500 and G3500 Engines {1353, 1380, 7555} 2013/04/25

Sea Water Strainer - Clean/Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Proper Installation of Braided Steel Hoses{7554} Proper Installation of Braided Steel Hoses{7554}
PUMP GP-WATER

Auxiliary Water Pump 3500B and 3500C Marine Engines
Water Pump 3500B and 3500C Marine Engines

Water Pump - Disassemble 3500B Engines
Water Pump - Assemble 3500B Engines
Water Pump - Remove 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Remove 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Install 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Disassemble 3500B Engines
Water Pump (Separate Circuit Aftercooler) - Assemble 3500B Engines
Auxiliary Water Pump - Remove - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Install - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Sea Water Pump 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Sea Water Pump 3500B Engines
Water Pump - Install 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Pump (Type 1) 3500B Engines
Auxiliary Water Pump - Remove - Auxiliary Pump 3500B Engines
Auxiliary Water Pump - Install - Auxiliary Pump 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Pump (Type 1) 3500B Engines
Auxiliary Water Pump - Disassemble - Auxiliary Pump (Type 2) 3500B Engines
Auxiliary Water Pump - Assemble - Auxiliary Pump (Type 2) 3500B Engines

The Threaded Rod for the Auxiliary Water Pump's Outlet is Improved {1371} 2004/03/01
A New Seal is Used for the Auxiliary Water Pump {1371} 2006/07/17
An Improved Auxiliary Sea Water Pump Is Available {1371} 2009/03/09
New Water Pump Seal and Water Pumps Are Used on Certain 3500 and G3500 Engines {1361} 2013/12/12
New Auxiliary Water Pump Groups Are Used on Certain 3500 and G3500 Commercial Engines {1361} 2013/10/31

Water Pump - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Improved Handling Instruction for Water Pumps on Certain 3500, C175-16, and G3500 Commercial and Machine Engines{1361} Improved Handling Instruction for Water Pumps on Certain 3500, C175-16, and G3500 Commercial and Machine Engines{1361}
RADIATOR GP

Coolant Level Switch 3500B and 3500C Marine Engines
Cooling System Pressure Cap 3500B and 3500C Marine Engines

Expansion Tank - Remove and Install 3500B Engines
Radiator Group - Remove 3500B Engines
Radiator Group - Install 3500B Engines
Radiator Core - Remove 3500B Engines
Radiator Core - Install 3500B Engines

A New Kit for the Cooling System Pressure Cap is Available {1353, 1354, 1382, 1392, 7405} 2006/08/07
Repairing Expansion Tank Support Brackets for Certain 3500 Engines {1354} 2011/10/06
REGULATOR GP-TEMPERATURE

Water Temperature Regulator 3500B and 3500C Marine Engines

Water Temperature Regulators - Remove 3500B Engines
Water Temperature Regulators - Install 3500B Engines

A New Water Temperature Regulator Is Available for Certain Commercial Engines {1355} 2012/10/24

Cooling System Water Temperature Regulator - Replace 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
VALVE GP-COOLER BYPASS

Engine Oil Pressure is High 3500B and 3500C Marine Engines
ELECTRICAL AND STARTING SYSTEM
ALARM GP

Troubleshooting Troubleshooting for Marine Engine Electronic Displays

Alarms and Shutoffs 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Monitoring System 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
ALTERNATOR GP-CHARGING

Alternator and Regulator 3500B and 3500C Marine Engines
Alternator Mounting 3500B and 3500C Marine Engines

Starting System 3500B and 3500C Marine Engines

Alternator Regulator 3500B and 3500C Marine Engines

Alternator 3500B Series II Marine Engines

Alternator - Remove and Install 3500B Engines

Improved Design for the Alternator Guard Assembly {7168} 2005/05/30

Alternator - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Charging System Troubleshooting{1406} Charging System Troubleshooting{1406}
BATTERY GP

Battery 3500B and 3500C Marine Engines

MID 036 - CID 0168 - FMI 00 System Voltage High 3500B Series II Marine Engines
Electrical Power Supply 3500B Series II Marine Engines

New Battery Is Now Used as a Service Replacement for Certain Cat<SUP>&reg;</SUP> Products {1401, 1926} 2014/04/24

Battery or Battery Cable - Disconnect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Batteries - Replace 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
BOX GP

Improved Mounting of the Power Distribution Box {7426} 2004/11/01
Improved Interconnect Harnesses are Used {1408} 2006/02/06
New Wiring Components Are Used in the Junction Box Group for Certain 3500 Marine Engines {1408, 7426} 2013/07/01
CONTROL GP-ELECTRONIC

Electronic Control Module (Engine) - Remove and Install 3500B Engines
ELECTRONICS GP-ENGINE

Cold Cylinder Cutout 3500B and 3500C Marine Engines
Histogramming 3500B and 3500C Marine Engines
Electronic Control System Operation 3500B and 3500C Marine Engines
Cat Data Link 3500B and 3500C Marine Engines
System Configuration Parameters 3500B and 3500C Marine Engines
100 Hour Free Configuration on Engine Start-up 3500B and 3500C Marine Engines
Fuel Rate Scaling (Fuel Correction Factor) - Diesel Fuel 3500B and 3500C Marine Engines
Electronic Circuits 3500B and 3500C Marine Engines
Load Feedback Capability (Marine Propulsion Only) 3500B and 3500C Marine Engines
ECM Total Fuel Consumption Adjustment - Diesel Fuel 3500B and 3500C Marine Engines
ECM Hour Increment Adjustment 3500B and 3500C Marine Engines
CAN Data Link 3500B and 3500C Marine Engines
Electronic Control Module (ECM) 3500B and 3500C Marine Engines
Engine Monitoring System 3500B and 3500C Marine Engines
Protection Override Switch 3500B and 3500C Marine Engines
Output for the General System Alarm 3500B and 3500C Marine Engines

Calibration 3500B and 3500C Marine Engines
Monitoring System Parameters 3500B and 3500C Marine Engines
Configuration Parameters 3500B and 3500C Marine Engines
Engine Governing - Adjust 3500B and 3500C Marine Engines

ECM Will Not Communicate with Other Systems or Display Modules 3500B Series II Marine Engines
Excessive White Smoke 3500B Series II Marine Engines
Too Much Vibration 3500B Series II Marine Engines
Too Much Valve Lash 3500B Series II Marine Engines
Low Engine Oil Pressure 3500B Series II Marine Engines
E190 Engine Overspeed Warning 3500B Series II Marine Engines
MID 036 - CID 0248 - FMI 09 Cat Data Link not communicating 3500B Series II Marine Engines
Self-Diagnostics 3500B Series II Marine Engines
MID 036 - CID 0336 - FMI 02 Incorrect ECS Switch inputs 3500B Series II Marine Engines
Engine Misfires, Runs Rough or Is Unstable 3500B Series II Marine Engines
Poor Fuel Consumption 3500B Series II Marine Engines
Engine Stalls at Low RPM 3500B Series II Marine Engines
Noise Coming from Cylinder 3500B Series II Marine Engines
Mechanical Noise (Knock) in Engine 3500B Series II Marine Engines
Excessive Engine Oil Consumption 3500B Series II Marine Engines
Programming Parameters 3500B Series II Marine Engines
Intermittent Low Power or Power Cutout 3500B Series II Marine Engines
Low Power/Poor or No Response to Throttle 3500B Series II Marine Engines
Engine Cranks but Will Not Start 3500B Series II Marine Engines
Can Not Reach Top Engine RPM 3500B Series II Marine Engines
Engine Has Early Wear 3500B Series II Marine Engines
MID 036 - CID 0094 - FMI 03 Fuel Pressure open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0094 - FMI 04 Fuel Pressure short to ground 3500B Series II Marine Engines
Excessive Black Smoke 3500B Series II Marine Engines
Flash Programming 3500B Series II Marine Engines
Fuel Dilution of Engine Oil 3500B Series II Marine Engines
Electronic Service Tool Will Not Communicate with ECM 3500B Series II Marine Engines
Intermittent Engine Shutdown 3500B Series II Marine Engines
Cat Data Link Circuit - Test Troubleshooting for Marine Engine Electronic Displays
Factory Passwords Worksheet 3500B Series II Marine Engines
E009 High Altitude Derate 3500B Series II Marine Engines
E015 High Engine Coolant Temperature Derate 3500B Series II Marine Engines
E016 High Engine Coolant Temperature Shutdown 3500B Series II Marine Engines
E017 High Engine Coolant Temperature Warning 3500B Series II Marine Engines
E038 Low Engine Coolant Temperature Warning 3500B Series II Marine Engines
MID 036 - CID 0337 - FMI 02 Incorrect Remote E-Stop Switch inputs 3500B Series II Marine Engines
MID 036 - CID 0253 - FMI 02 Personality Module mismatch 3500B Series II Marine Engines
MID 036 - CID 0254 - FMI 12 Electronic Control Module Error 3500B Series II Marine Engines
MID 036 - CID 1495 - FMI 02 Injector Trim Codes Not Programmed 3500B Series II Marine Engines
Factory Passwords 3500B Series II Marine Engines
E040 Low Engine Oil Pressure Shutdown 3500B Series II Marine Engines
E100 Low Engine Oil Pressure Warning 3500B Series II Marine Engines
E173 High Exhaust Temperature Warning 3500B Series II Marine Engines
System Overview 3500B Series II Marine Engines
Electronic Display Module 3500B Series II Marine Engines
Engine Monitoring System 3500B Series II Marine Engines
System Configuration Parameters 3500B Series II Marine Engines
Customer Parameters Worksheet 3500B Series II Marine Engines
Diagnostic Codes 3500B Series II Marine Engines
MID 036 - CID 0799 - FMI 12 Need Service tool update 3500B Series II Marine Engines
Event Codes 3500B Series II Marine Engines
E004 Engine Overspeed Shutdown 3500B Series II Marine Engines
E039 Low Engine Oil Pressure Derate 3500B Series II Marine Engines
Analog Sensor Supply 3500B Series II Marine Engines
Cat Data Link 3500B Series II Marine Engines
CAN Data Link 3500B Series II Marine Engines
Emergency Stop Switch 3500B Series II Marine Engines
Emergency Stop Switch (Remote) 3500B Series II Marine Engines
Engine Control Switch (ECS) 3500B Series II Marine Engines
Speed Control 3500B Series II Marine Engines
Direct Fuel Control Mode 3500B Series II Marine Engines
Starting Motor System 3500B Series II Marine Engines
Electronic Service Tools 3500B Series II Marine Engines
ECM Will Not Accept Factory Passwords 3500B Series II Marine Engines
Inspecting Electrical Connectors 3500B Series II Marine Engines
MID 036 - CID 0268 - FMI 02 Check Programmable Parameters 3500B Series II Marine Engines
Symptoms 3500B Series II Marine Engines
Engine Will Not Crank 3500B Series II Marine Engines
Replacing the ECM 3500B Series II Marine Engines
CAN Data Link Circuit - Test Troubleshooting for Marine Engine Electronic Displays

Wireless Communication Adapter Allows Radio Frequency Communication Between Computer and Electronic Control Module {0785, 0788} 2005/03/07

Finding the Latest Flash Files {7620} 2005/02/28
New Marine Software Is Now Available {1901, 1902, 7490, 7620} 2006/10/30
Improved Software is Now Available for the Marine Auxiliary Generators. {1902, 7620} 2006/09/25
New Marine Software Is Available {1902, 7620} 2006/11/20
New Software is Used for the Marine Power Display {1902, 7451, 7490, 7620} 2006/12/11
Improved Engine Software is Used {7620} 2007/08/27
Protecting the 3500B, 3500C, and C280 Marine Engine's Electronic Control Module (ECM) from Overcurrent {1408, 1901} 2010/04/02
New Flash Files Are Available for Certain Engines {1901, 1920} 2012/05/14

Engine Protective Devices - Check 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Instrument Panel 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Gauges and Indicators 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Diagnostic Code Information for Caterpillar <SUP>&reg;</SUP> Electronic Control{1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610} Diagnostic Code Information for Caterpillar ® Electronic Control{1901, 1927, 1948, 3168, 4348, 4802, 4808, 4810, 5511, 5701, 7490, 7494, 7601, 7602, 7610, 7610, 7610}

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION AND REPAIR OF ELECTRICAL WIRING ADJACENT TO FERRITE BEAD, INSTALLATION OF SHRINK TUBING AROUND BEAD, AND FLASHING NEW SOFTWARE ON CERTAIN 3508B, 3512B, 3512C, 3516B HD, AND 3516C MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION AND REPAIR OF ELECTRICAL WIRING ADJACENT TO FERRITE BEAD, INSTALLATION OF SHRINK TUBING AROUND BEAD, AND FLASHING NEW SOFTWARE ON CERTAIN 3508B, 3512B, 3512C, 3516B HD, AND 3516C MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPAIR OF ELECTRICAL WIRING ADJACENT TO FERRITE BEAD, INSTALLATION OF SHRINK TUBING AROUND BEAD, AND FLASHING OF NEW SOFTWARE PRODUCT SUPPORT PROGRAM FOR REPAIR OF ELECTRICAL WIRING ADJACENT TO FERRITE BEAD, INSTALLATION OF SHRINK TUBING AROUND BEAD, AND FLASHING OF NEW SOFTWARE
PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 3500B ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 3500B ENGINES

The �Droop (%)� parameter cannot be set using the ET Service Tool as stated in the 3500B Series II Marine Gen Set Engines Troubleshooting Guide (RENR5004). The �Droop (%)� parameter cannot be set using the ET Service Tool as stated in the 3500B Series II Marine Gen Set Engines Troubleshooting Guide (RENR5004).
Update of the Initial Flash Procedure for the Primary ECM{0785, 7620} Update of the Initial Flash Procedure for the Primary ECM{0785, 7620}

CAT REMAN ANNOUNCES ADDITIONS TO THE ELECTRONIC CONTROL UNIT PRODUCT LINE CAT REMAN ANNOUNCES ADDITIONS TO THE ELECTRONIC CONTROL UNIT PRODUCT LINE
CONVERTER GP-ELECTRICAL

Calibration of the 175-4998 Signal Converter {1421} 2011/06/24
GENERATOR GP

Generator Operation 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
INDICATOR GP

Indicators for Engine Oil Pressure 3500B and 3500C Marine Engines
MAGNETIC PICKUP GP

Engine Speed Sensor 3500B and 3500C Marine Engines
MISCELLANEOUS INFORMATION

Starting Motor - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
MODULE GP-SYSTEM COMMUNICATION

Additional Information for the Customer Communication Module (CCM) that Is Used on Series 3500 and Series 3600 Gas Applications{1926} Additional Information for the Customer Communication Module (CCM) that Is Used on Series 3500 and Series 3600 Gas Applications{1926}
REGULATOR GP-VOLTAGE

Improved Software for Caterpillar Digital Voltage Regulator (CDVR) Now Available {4467, 7620} 2006/09/11
The Caterpillar Digital Voltage Regulator (CDVR) Has been Improved {4467} 2007/12/17

VR6 Or K65-12B Voltage Regulators Require An External Jumper Wire When Used With A Permanent Magnet Generator{4467} VR6 Or K65-12B Voltage Regulators Require An External Jumper Wire When Used With A Permanent Magnet Generator{4467}
Requirements for Troubleshooting and Replacing a Caterpillar Digital Voltage Regulator CDVR{4467} Requirements for Troubleshooting and Replacing a Caterpillar Digital Voltage Regulator CDVR{4467}
SENSOR GP

Engine Speed/Timing Sensor 3500B and 3500C Marine Engines
Turbocharger Exhaust Temperature Sensor 3500B and 3500C Marine Engines
Engine Speed/Timing Sensor 3500B and 3500C Marine Engines
Engine Oil Pressure Sensor 3500B and 3500C Marine Engines
Fuel Pressure Sensor 3500B and 3500C Marine Engines
Engine Coolant Temperature Sensor 3500B and 3500C Marine Engines
Aftercooler Coolant Temperature Sensor 3500B and 3500C Marine Engines
Atmospheric Pressure Sensor 3500B and 3500C Marine Engines
Coolant Level Sensor 3500B and 3500C Marine Engines
Engine Speed/Timing Sensor 3500B and 3500C Marine Engines
Engine Speed Sensor 3500B and 3500C Marine Engines
Engine Speed/Timing Sensor 3500B and 3500C Marine Engines

MID 036 - CID 0342 - FMI 08 Secondary Engine Speed signal abnormal 3500B Series II Marine Engines
MID 036 - CID 0342 - FMI 02 Loss of Secondary Engine Speed signal 3500B Series II Marine Engines
MID 036 - CID 0101 - FMI 03 Crankcase Pressure open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0101 - FMI 04 Crankcase Pressure short to ground 3500B Series II Marine Engines
MID 036 - CID 0262 - FMI 04 5 Volt Sensor DC Power Supply short to ground 3500B Series II Marine Engines
MID 036 - CID 0262 - FMI 03 5 Volt Sensor DC Power Supply short to +batt 3500B Series II Marine Engines
MID 036 - CID 0263 - FMI 03 Digital Sensor Supply short to +batt 3500B Series II Marine Engines
MID 036 - CID 0263 - FMI 04 Digital Sensor Supply short to ground 3500B Series II Marine Engines
MID 036 - CID 0274 - FMI 04 Atmospheric Pressure short to ground 3500B Series II Marine Engines
MID 036 - CID 0827 - FMI 08 Left Exhaust Temperature signal abnormal 3500B Series II Marine Engines
MID 036 - CID 0261 - FMI 13 Engine Timing calibration required 3500B Series II Marine Engines
MID 036 - CID 0289 - FMI 03 Unfiltered Fuel Pressure open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0110 - FMI 03 Engine Coolant Temperature open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0110 - FMI 04 Engine Coolant Temperature short to ground 3500B Series II Marine Engines
MID 036 - CID 0168 - FMI 01 System Voltage Low 3500B Series II Marine Engines
MID 036 - CID 0168 - FMI 02 System Voltage intermittent/erratic 3500B Series II Marine Engines
MID 036 - CID 0274 - FMI 03 Atmospheric Pressure open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0542 - FMI 04 Unfiltered Engine Oil Pressure short to ground 3500B Series II Marine Engines
MID 036 - CID 0100 - FMI 03 Engine Oil Pressure open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0100 - FMI 04 Engine Oil Pressure short to ground 3500B Series II Marine Engines
MID 036 - CID 0542 - FMI 02 Unfiltered Engine Oil Pressure misinstalled 3500B Series II Marine Engines
MID 036 - CID 0190 - FMI 02 Loss of Engine Speed signal 3500B Series II Marine Engines
MID 036 - CID 0190 - FMI 03 Engine Speed open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0190 - FMI 08 Engine Speed signal abnormal 3500B Series II Marine Engines
MID 036 - CID 0342 - FMI 03 Secondary Engine Speed open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0091 - FMI 08 Throttle Position signal abnormal 3500B Series II Marine Engines
MID 036 - CID 0289 - FMI 04 Unfiltered Fuel Pressure short to ground 3500B Series II Marine Engines
MID 036 - CID 0542 - FMI 03 Unfiltered Engine Oil Pressure open/short to +batt 3500B Series II Marine Engines
Analog Sensor - Calibrate 3500B Series II Marine Engines
MID 036 - CID 0289 - FMI 02 Unfiltered Fuel Pressure misinstalled 3500B Series II Marine Engines
MID 036 - CID 0342 - FMI 07 Secondary Speed Sensor misinstalled 3500B Series II Marine Engines
MID 036 - CID 0828 - FMI 08 Right Exhaust Temperature signal abnormal 3500B Series II Marine Engines
Engine Sensor Open/Short Test 3500B Series II Marine Engines
Engine Speed/Timing Sensor 3500B Series II Marine Engines
Engine Speed/Timing Sensor - Calibrate 3500B Series II Marine Engines
Digital Sensor Supply 3500B Series II Marine Engines
MID 036 - CID 0105 - FMI 03 Inlet Manifold Temp Sensor open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0105 - FMI 04 Inlet Manifold Temp Sensor short to ground 3500B Series II Marine Engines
MID 036 - CID 0175 - FMI 03 Engine Oil Temperature open/short to +batt 3500B Series II Marine Engines
MID 036 - CID 0175 - FMI 04 Engine Oil Temperature short to ground 3500B Series II Marine Engines

Coolant Sensor Installation Service Notes {5574} 2008/07/07
Wiring for the Coolant Level Switches and the Coolant Level Sensors {7422} 2006/05/22
A New Speed-Timing Sensor is Available {1912} 2007/01/15
New Exhaust Temperature Sensors Are Now Available {1919} 2006/12/04
New Pressure Sensors are Used {1000, 1408, 1900} 2007/06/25
New Oil Temperature Sensor Harness Assemblies Are Available for Certain 3500B and 3500C Engines {1408, 1929} 2013/11/25

Speed Sensor - Clean/Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
SOLENOID GP

Injector Solenoids 3500B Series II Marine Engines
STARTING MOTOR GP

Air Starting Motor 3500B and 3500C Marine Engines
Air Starting Motor Pressure Regulating Valve 3500B and 3500C Marine Engines
Electric Starting Motor 3500B and 3500C Marine Engines
Electric Starting Motor 3500B and 3500C Marine Engines

Pinion Clearance Adjustment 3500B and 3500C Marine Engines

Air Starting Motor 3500B Series II Marine Engines

Electric Starting Motor - Remove and Install 3500B Engines
Air Starting Motor - Remove 3500B Engines
Air Starting Motor - Install 3500B Engines
Air Starting Motor - Assemble 3500B Engines

The Connections for Engine Lockout Must be Wired in order to Start the Engine {1450} 2005/01/31
A New Starter Drive is Used on Air Starting Motors {1451} 2006/01/02

Air Tank Moisture and Sediment - Drain 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Air Starting Motor Lubricator Bowl - Clean 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Air Starting Motor Lubricator Oil Level - Check 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Air Starting Motor - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE STARTER MOTOR WIRING ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, 3516B HD, AND 3516C MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE STARTER MOTOR WIRING ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, 3516B HD, AND 3516C MARINE ENGINES

CAT REMAN ANNOUNCES ADDITIONAL AIR STARTER COVERAGE FOR CERTAIN 3508/B, 3512/B/C, 3516/B/C, 3524B ENGINE MODELS AND CERTAIN 784C, 785C/D, 789C, 793C/D, 797/B, 994F CAT REMAN ANNOUNCES ADDITIONAL AIR STARTER COVERAGE FOR CERTAIN 3508/B, 3512/B/C, 3516/B/C, 3524B ENGINE MODELS AND CERTAIN 784C, 785C/D, 789C, 793C/D, 797/B, 994F
SWITCH GP

Magnetic Switch 3500B and 3500C Marine Engines

Wiring Change to the Emergency Stop Button for 3500B and 3500C Marine Series 2 Engines {1408, 7332} 2010/04/30
TOOLS
Different Wire Removal Tool and Different Wire Installation Tool Are Required for 85 Pin Connectors on Engine Wiring Harnesses {0709} 2005/05/09
Cat<SUP>&reg;</SUP> Electronic Technician (Cat<SUP>&reg;</SUP> ET) Improved for Configuring of Annunciator Alarm Module on Certain Cat<SUP>&reg;</SUP> Products {0785, 7400} 2012/05/21
VALVE GP
A New Screen is Used in the 1L-2073 Pressure Reducing Valve {1462} 2004/07/01
WIRING GP

Electrical Connectors - Inspect Troubleshooting for Marine Engine Electronic Displays

Use the Correct Pin for the Customer Connector {1408} 2004/02/01
The Volume for the Horn on the Engine Mounted Marine Power Display Panel is Improved {1408, 7451} 2005/10/31
A Different Grommet is Used to Secure the Engine Wiring Harness {1408} 2006/01/02
Ordering Process for a Variable Consist Wire Harness {1408} 2007/04/09
Improved Fasteners for the Rigid Harness and for the Electronic Control Module (ECM) {1408, 7553} 2007/08/13
Improved Securing of the Wiring Harness {1408} 2007/10/29

Cross-Reference for Electrical Connectors{7553} Cross-Reference for Electrical Connectors{7553}
Removal and Installation of the 126-1774 Endbell Cover {7553} Removal and Installation of the 126-1774 Endbell Cover {7553}
Proper Grounding for the 161-0797 Governor Control As {1264, 1408} Proper Grounding for the 161-0797 Governor Control As {1264, 1408}

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CAN DATA LINK ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, 3516C, G3508, G3512, G3516, G3516C, G3516E, G3520B, AND G3520C ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CAN DATA LINK ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, 3516C, G3508, G3512, G3516, G3516C, G3516E, G3520B, AND G3520C ENGINES
CONNECTION GP

Stator Lead - Check 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
RELAY GP

MID 036 - CID 0444 - FMI 05 Start Relay open circuit 3500B Series II Marine Engines
MID 036 - CID 0444 - FMI 06 Start Relay short to ground 3500B Series II Marine Engines
ELECTRONICS GP-MONITOR

PRODUCT SUPPORT PROGRAM FOR INSTALLING MARINE POWER DISPLAY (MPD) SOFTWARE ON CERTAIN MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING MARINE POWER DISPLAY (MPD) SOFTWARE ON CERTAIN MARINE ENGINES
HEATER GP

Jacket Water Heater 3500B and 3500C Marine Engines

A New Thermostat for the Jacket Water Heater {1383} 2006/09/11
Shutdown the Jacket Water Heater During Generator Set Operation {1383} 2008/06/09
New Jacket Water Heater Groups Are Used on Certain 3500 Engines {1383} 2013/12/20

Jacket Water Heater Group Parts List For Certain 3500 Engines{1383} Jacket Water Heater Group Parts List For Certain 3500 Engines{1383}
ENCLOSURES, GUARDS AND BASES
ENCLOSURE GP

PRODUCT SUPPORT PROGRAM FOR INSTALLING VIBRATION ISOLATORS FOR POWER DISTIBUTION PANELS ON CERTAIN 3500B SERIES II MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING VIBRATION ISOLATORS FOR POWER DISTIBUTION PANELS ON CERTAIN 3500B SERIES II MARINE ENGINES
ENGINE ARRANGEMENT
ENGINE AR

Engine Design 3500B and 3500C Marine Engines

Responsibilities for Emission Certified Engines {1000} 2005/10/03
How Is Service Information Accessed / Used {1000} 2009/04/27
Make Sure that the Generator Set Is Stored Properly {1021, 1404, 7002} 2009/06/01
Proper Storage Procedures for Commercial Engines {0355, 1000} 2009/12/03
Caterpillar Marine Engine - Proper Operation "Quick Reference" {1000} 2013/10/28

Welding on Engines with Electronic Controls 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Procedure for Cleaning an Engine that is Saturated with Water{1000} Procedure for Cleaning an Engine that is Saturated with Water{1000}

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562} HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
MISCELLANEOUS INFORMATION

Insulation on Exhaust Components {1000} 2006/03/06

Federal Emission Control Warranty Federal Emissions Warranty Information
Emissions Warranty Information Federal Emissions Warranty Information
TOOLS

Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685} Using Lock-N-Stitch Procedures for Casting Repair{0676, 0685}
FUEL SYSTEM
CONTROL GP-FUEL RATIO

Fuel Ratio Control 3500B and 3500C Marine Engines
CONTROL GP-GOVERNOR

Improved Wiring Schematics for the Governor Control {1264, 7566} 2007/02/26
A New Load Sharing Module is Used {1264} 2008/02/18

Operation of the Direct Fuel Control (Direct Rack){1265, 1276, 1926} Operation of the Direct Fuel Control (Direct Rack){1265, 1276, 1926}
FILTER GP-FUEL

Fuel Filter 3500B and 3500C Marine Engines
Fuel Filter Base 3500B and 3500C Marine Engines
Fuel Filter 3500B and 3500C Marine Engines

Fuel Filter Housing - Remove - Spin-on Filter 3500B Engines
Fuel Filter Housing - Remove 3500B Engines
Fuel Filter Housing - Disassemble - Spin-on Filters 3500B Engines
Fuel Filter Housing - Assemble - Spin-on Filters 3500B Engines
Fuel Filter Housing - Install - Spin-on Filters 3500B Engines
Fuel Filter Housing - Install 3500B Engines
Fuel Filter Housing - Remove 3500B Engines
Fuel Filter Housing - Install 3500B Engines

Improved Seal on Fuel Filter {1261} 2007/07/30
A New Hose Assembly Is Used for the Duplex Fuel Filters on Certain 3500 Engines {1261, 7554} 2011/08/26

Fuel System Primary Filter - Clean/Inspect/Replace 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Fuel System Secondary Filter - Replace 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 9G-2653 FUEL HOSE ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3512C HD, 3516B, 3516B HD, AND 3516C ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 9G-2653 FUEL HOSE ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3512C HD, 3516B, 3516B HD, AND 3516C ENGINES
FUEL SYSTEM GP

Fuel Inlet Screens are Removed from Remanufactured Fuel Injectors {1250, 1252} 2003/11/01
LINES GP-FUEL
SOLAS Requirement for Screening Fuel and Oil Line Connections on Marine Engines {1274, 1307} 2003/06/01
A New Fuel Shield is Available {1252} 2005/03/28
Improved Fuel Cooler {1712} 2005/07/04
A New Fuel Line and Hose Assembly are Used for the Fuel Cooler {1274} 2007/09/10
Use Care During Disassembly of the Fuel Manifolds {1252, 1274} 2007/10/22
Anti-Splash Tape is Available for Use with Current Fuel Line Shield Groups for 3500 Engines {1067, 1252} 2013/02/01

PRODUCT IMPROVEMENT PROGRAM FOR INSTALLATION OF THE FUEL OUTLET LINE AND A NEW BASE ASSEMBLY FOR THE MANUAL FUEL PRIMING PUMP ON CERTAIN 3508B, 3512B, AND 3516B MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLATION OF THE FUEL OUTLET LINE AND A NEW BASE ASSEMBLY FOR THE MANUAL FUEL PRIMING PUMP ON CERTAIN 3508B, 3512B, AND 3516B MARINE ENGINES
LINES GP-FUEL INJECTION

Fuel Pressure Regulator 3500B and 3500C Marine Engines

A New Fuel Injector Reduces the Amount of Soot in the Engine Oil {1251, 1254, 1290, 1713} 2004/10/01
Improved Fuel Injectors {1251, 1254, 1290} 2004/09/01
New Injector Seals are Now Used {1290} 2005/01/31

Worksheet for the Diagnosis of Fuel Injectors{1254, 1290} Worksheet for the Diagnosis of Fuel Injectors{1254, 1290}

CAT REMAN ANNOUNCES AN APPEARANCE CHANGE TO CERTAIN 3406 AND 3500 ELECTRONIC UNIT INJECTORS CAT REMAN ANNOUNCES AN APPEARANCE CHANGE TO CERTAIN 3406 AND 3500 ELECTRONIC UNIT INJECTORS
APPEARANCE CHANGE TO CAT� REMAN ELECTRONIC INJECTORS APPEARANCE CHANGE TO CAT� REMAN ELECTRONIC INJECTORS
PUMP GP-FUEL INJECTION

Fuel Injector 3500B and 3500C Marine Engines

Fuel Injector 3500B and 3500C Marine Engines

Checking Engine Cylinders with an Electronic Service Tool 3500B and 3500C Marine Engines
Fuel Injector Trim Code 3500B and 3500C Marine Engines
Fuel Injector Adjustment 3500B and 3500C Marine Engines
Checking Engine Cylinders 3500B and 3500C Marine Engines

MID 036 - CID 0001 - FMI 05 Injector Cylinder 1 open circuit 3500B Series II Marine Engines
MID 036 - CID 0001 - FMI 06 Injector Cylinder 1 short 3500B Series II Marine Engines
MID 036 - CID 0002 - FMI 05 Injector Cylinder 2 open circuit 3500B Series II Marine Engines
MID 036 - CID 0002 - FMI 06 Injector Cylinder 2 short 3500B Series II Marine Engines
MID 036 - CID 0003 - FMI 05 Injector Cylinder 3 open circuit 3500B Series II Marine Engines
MID 036 - CID 0003 - FMI 06 Injector Cylinder 3 short 3500B Series II Marine Engines
MID 036 - CID 0004 - FMI 05 Injector Cylinder 4 open circuit 3500B Series II Marine Engines
MID 036 - CID 0004 - FMI 06 Injector Cylinder 4 short 3500B Series II Marine Engines
MID 036 - CID 0005 - FMI 05 Injector Cylinder 5 open circuit 3500B Series II Marine Engines
MID 036 - CID 0005 - FMI 06 Injector Cylinder 5 short 3500B Series II Marine Engines
MID 036 - CID 0006 - FMI 05 Injector Cylinder 6 open circuit 3500B Series II Marine Engines
MID 036 - CID 0006 - FMI 06 Injector Cylinder 6 short 3500B Series II Marine Engines
MID 036 - CID 0007 - FMI 05 Injector Cylinder 7 open circuit 3500B Series II Marine Engines
MID 036 - CID 0007 - FMI 06 Injector Cylinder 7 short 3500B Series II Marine Engines
MID 036 - CID 0008 - FMI 05 Injector Cylinder 8 open circuit 3500B Series II Marine Engines
MID 036 - CID 0008 - FMI 06 Injector Cylinder 8 short 3500B Series II Marine Engines
MID 036 - CID 0009 - FMI 06 Injector Cylinder 9 short 3500B Series II Marine Engines
MID 036 - CID 0013 - FMI 05 Injector Cylinder 13 open circuit 3500B Series II Marine Engines
MID 036 - CID 0013 - FMI 06 Injector Cylinder 13 short 3500B Series II Marine Engines
MID 036 - CID 0014 - FMI 05 Injector Cylinder 14 open circuit 3500B Series II Marine Engines
MID 036 - CID 0014 - FMI 06 Injector Cylinder 14 short 3500B Series II Marine Engines
MID 036 - CID 0015 - FMI 06 Injector Cylinder 15 short 3500B Series II Marine Engines
MID 036 - CID 0015 - FMI 05 Injector Cylinder 15 open circuit 3500B Series II Marine Engines
MID 036 - CID 0016 - FMI 06 Injector Cylinder 16 short 3500B Series II Marine Engines
MID 036 - CID 0016 - FMI 05 Injector Cylinder 16 open circuit 3500B Series II Marine Engines
MID 036 - CID 0009 - FMI 05 Injector Cylinder 9 open circuit 3500B Series II Marine Engines
MID 036 - CID 0010 - FMI 05 Injector Cylinder 10 open circuit 3500B Series II Marine Engines
MID 036 - CID 0010 - FMI 06 Injector Cylinder 10 short 3500B Series II Marine Engines
MID 036 - CID 0011 - FMI 05 Injector Cylinder 11 open circuit 3500B Series II Marine Engines
MID 036 - CID 0011 - FMI 06 Injector Cylinder 11 short 3500B Series II Marine Engines
MID 036 - CID 0012 - FMI 05 Injector Cylinder 12 open circuit 3500B Series II Marine Engines
MID 036 - CID 0012 - FMI 06 Injector Cylinder 12 short 3500B Series II Marine Engines

Electronic Unit Injector - Install 3500B Engines
Electronic Unit Injector - Remove 3500B Engines

New Sequence for Adjusting the Fuel Injectors {1290, 1290} 2006/01/02
Service Life of Unit Injectors {1251, 1290} 2007/01/01
New Fuel Injectors Are Used on Certain 3500 Engines {1251, 1290} 2012/06/08

Fuel Injector - Inspect/Adjust 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Some Remanufactured Fuel Injectors May Cause Fuel Dilution of Engine Oil{1251, 1290} Some Remanufactured Fuel Injectors May Cause Fuel Dilution of Engine Oil{1251, 1290}
PUMP GP-FUEL PRIMING

Fuel Priming Pump - Remove and Install 3500B Engines
PUMP GP-FUEL TRANSFER

Fuel Transfer Pump 3500B and 3500C Marine Engines

Fuel Transfer Pump - Remove 3500B Engines
Fuel Transfer Pump - Disassemble 3500B Engines
Fuel Transfer Pump - Assemble 3500B Engines
Fuel Transfer Pump - Install 3500B Engines

A New Fuel Transfer Pump is Used {1256} 2004/10/01
New Fuel Transfer Pump {1256} 2005/09/26
TANK GP-FUEL

Fuel Tank Water and Sediment - Drain 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
TOOLS

9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706} 9U-7840 Fuel Injection Equipment Calibration Fluid Test Kit{0374, 0599, 0706}
COOLER GP

Fuel Cooler - Remove and Install 3500B Engines
GENERATORS
GENERATOR GP

Rotating Rectifier - Test 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Winding - Test 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Generator Bearing - Lubricate 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Generator Bearing - Replace - SR5 Generator Bearings 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Generator Bearing Temperature - Test/Record 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Generator Set Alignment - Check - Generator Sets 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Generator Bearing - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Varistor - Check 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Rotating Rectifier - Check 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Stator Winding Temperature - Measure/Record 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 110-4422 AND 110-4424 RECTIFIERS, 4P-6009 VARISTORS, AND ASSOCIATED HEAT SINK ASSEMBLIES FROM DEALER INVENTORY PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 110-4422 AND 110-4424 RECTIFIERS, 4P-6009 VARISTORS, AND ASSOCIATED HEAT SINK ASSEMBLIES FROM DEALER INVENTORY
REGULATOR GP-VOLTAGE

Electrical Cat® Digital Voltage Regulator
Dimensions Cat® Digital Voltage Regulator

General Information Cat® Digital Voltage Regulator
Startup Profile Function Cat® Digital Voltage Regulator
Loading and Stopping Profile Cat® Digital Voltage Regulator
Voltage Regulation Cat® Digital Voltage Regulator
Line Loss Compensation Cat® Digital Voltage Regulator
Reactive Voltage Droop Cat® Digital Voltage Regulator
Cross Current Compensation Cat® Digital Voltage Regulator
KVAR Regulation Cat® Digital Voltage Regulator
Power Factor Regulation Cat® Digital Voltage Regulator
Parameters Cat® Digital Voltage Regulator
Remote Communication Cat® Digital Voltage Regulator
Group Support Level Cat® Digital Voltage Regulator

Service Tools Cat® Digital Voltage Regulator
Startup Procedure Cat® Digital Voltage Regulator
General Information Cat® Digital Voltage Regulator
Wiring Diagrams Cat® Digital Voltage Regulator
Troubleshooting Cat® Digital Voltage Regulator
No Voltage - Troubleshoot Cat® Digital Voltage Regulator
Low Voltage - Troubleshoot Cat® Digital Voltage Regulator
High Voltage - Troubleshoot Cat® Digital Voltage Regulator
Unstable Voltage - Troubleshoot Cat® Digital Voltage Regulator
No Voltage Droop - Troubleshoot Cat® Digital Voltage Regulator
No Line Loss Compensation - Troubleshoot Cat® Digital Voltage Regulator
Poor Voltage Regulation - Troubleshoot Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar Electronic Technician) Cat® Digital Voltage Regulator
Parameter Viewing and Configuration (Caterpillar PC Software) Cat® Digital Voltage Regulator
Gain Setting - Adjust Cat® Digital Voltage Regulator
Reverse VAR Condition - Troubleshoot Cat® Digital Voltage Regulator
Generator Overcurrent - Troubleshoot Cat® Digital Voltage Regulator
Earlier CDVR Dissimilarities Cat® Digital Voltage Regulator

Caterpillar Digital Voltage Regulator (CDVR) Is Now Being Used {4467} 2004/03/01
Voltage Regulators Have Been Improved {4467} 2007/09/10
A Conversion Kit is Now Available to Convert a Digital Voltage Regulator (DVR) to a Caterpillar Digital Voltage Regulator (CDVR) {4467} 2008/09/29
Improved Caterpillar Digital Voltage Regulator (CDVR) Is Used for Certain C9, C15, C18, 3300, 3400, G3400, C27, C32, 3500, G3500, and C175 Engines {4467} 2011/07/22
VR6 to CDVR Optional Upgrade for Harsh Applications Is Now Available in Certain Generator Sets {4467} 2012/08/23

Voltage Regulators 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Voltage Regulator Options 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467} Installation Instructions for the New Caterpillar Digital Voltage Regulator (CDVR) In Field Retrofit Applications{4467}

Certain VR6 and K65-12B Voltage Regulators May Cause Generator Output Voltage to Increase Suddenly and Unexpectedly{4467} Certain VR6 and K65-12B Voltage Regulators May Cause Generator Output Voltage to Increase Suddenly and Unexpectedly{4467}
LUBRICATION SYSTEM
BREATHER GP

Crankcase Breather 3500B and 3500C Marine Engines
Crankcase Breather 3500B and 3500C Marine Engines

Crankcase Breather - Remove and Install 3500B Engines

Engine Crankcase Breather - Clean 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
FILTER GP-ENGINE OIL

Engine Oil Filter 3500B and 3500C Marine Engines
Duplex Engine Oil Filters 3500B and 3500C Marine Engines
Engine Oil Filter Base 3500B and 3500C Marine Engines
Engine Oil Filter 3500B and 3500C Marine Engines
Engine Oil Filter 3500B and 3500C Marine Engines

Duplex Oil Filter - Adjust 3500B and 3500C Marine Engines

Engine Oil Filter Housing - Disassemble 3500B Engines
Engine Oil Filter Housing - Assemble 3500B Engines
Engine Oil Filter Housing - Remove 3500B Engines
Engine Oil Filter Housing - Install 3500B Engines
Engine Oil Filter Base - Remove - Spin-on Filters 3500B Engines
Engine Oil Filter Base - Install - Spin-on Filters 3500B Engines

Install the Spin-On Engine Oil Filter Properly {1308} 2003/09/01
Improved Spin-On Engine Oil Filters are Used {1308} 2005/08/15

Engine Oil Filter Differential Pressure - Check 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Engine Oil and Filter - Change 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
LINES GP-ENGINE OIL

Engine Oil Lines - Front Mounted Engine Oil Filter 3500B and 3500C Marine Engines

Removing the 2W-1055 Elbow {1307} Removing the 2W-1055 Elbow {1307}
PRELUBRICATION GP-ENGINE

Prelubrication System 3500B Series II Marine Engines
PUMP GP-ENGINE OIL

Engine Oil Pump 3500B and 3500C Marine Engines
Engine Oil Pump 3500B and 3500C Marine Engines
Engine Oil Pump 3500B and 3500C Marine Engines

Engine Oil Pump - Remove 3500B Engines
Engine Oil Pump - Disassemble 3500B Engines
Engine Oil Pump - Assemble 3500B Engines
Engine Oil Pump - Install 3500B Engines
Engine Oil Scavenge Pump - Remove 3500B Engines
Engine Oil Scavenge Pump - Disassemble 3500B Engines
Engine Oil Scavenge Pump - Assemble 3500B Engines

New Bearings for the Engine Oil Pump are Available {1304} 2005/01/17
Improved Oil Pump Groups Are Used on Certain 3500 Engines {1304, 1315} 2014/01/31

Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315} Specifications for Engine Oil Pump Measurement and Salvage 3500 Family of Engines{1304, 1315}
Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304} Thermal Spray Procedures for 3500 Engine - Oil Pump{0679, 1304}
PUMP GP-PRELUBRICATION

MID 036 - CID 0338 - FMI 05 Pre-Lube Relay open circuit 3500B Series II Marine Engines
MID 036 - CID 0338 - FMI 06 Pre-Lube Relay short to ground 3500B Series II Marine Engines

A New Pre-Lube Pump Seal Is Available For Certain 3500 and G3500 Engines {1319, 7555} 2013/05/08

Prelube Pump - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
PUMP GP-SCAVENGE

Engine Oil Scavenge Pump - Install 3500B Engines

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK
VALVE GP

Engine Oil Sequence Valves - Remove and Install 3500B Engines
VALVE GP-RELIEF

Procedure for Disassembly and Assembly of the Pressure Relief Valve in Certain C32, G3500, 3500. 3600, and C280 Engines {5117} 2013/05/08
OPERATOR STATION
MODULE GP
A Newer Customer Communications Module (CCM) is Used {1926} 2006/11/20
MONITOR GP

Engine Vision - Test Troubleshooting for Marine Engine Electronic Displays
Engine Monitoring System - Test Troubleshooting for Marine Engine Electronic Displays
Marine Power Display - Test Troubleshooting for Marine Engine Electronic Displays
Global Positioning System - Test Troubleshooting for Marine Engine Electronic Displays
Analog Power Display - Test Troubleshooting for Marine Engine Electronic Displays
Messenger - Test Troubleshooting for Marine Engine Electronic Displays

New Color Marine Power Display Software Is Used on Certain Marine Engines {7490, 7620} 2014/02/21

Set and Test the Overspeed Verification Switch{7410, 7427, 7490} Set and Test the Overspeed Verification Switch{7410, 7427, 7490}
Overspeed Verification of the Marine Power Display (MPD){7410, 7427, 7490} Overspeed Verification of the Marine Power Display (MPD){7410, 7427, 7490}

Failures of the Engine Vision on Marine Applications{1900, 7490} Failures of the Engine Vision on Marine Applications{1900, 7490}
PANEL GP

Electrostatic Discharge Awareness INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 1 - General Information INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 2 - Installation INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 3 - Setup and Calibration INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 4 - Theory Of Operation INSTALLATION AND OPERATION LOAD SHARING MODULE
Chapter 5 - Troubleshooting INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix A. - LSM Control Specifications INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix B. - Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, &amp; Modules INSTALLATION AND OPERATION LOAD SHARING MODULE
Appendix C. - EMI Control in Electronic Governing Systems INSTALLATION AND OPERATION LOAD SHARING MODULE

A New Pyrometer Is Available {7451, 7466} 2006/04/03
Revised Service Manual, RENR4911 , "Exhaust Temperature Scanner" {7451, 7466} 2006/04/03
Improved Instrument Panels are Used {7451} 2006/10/02
A New Pyrometer Is Available For Certain 3500 and G3500 Engines {7451, 7466, 7490} 2012/12/19
A New Instrument Panel Bracket Is Available for Certain 3500B and 3500C Petroleum and Marine Engines {7451} 2013/04/10
New Power Distribution Panel Groups are Used On Certain Tier 2 3508, 3512, and 3516 Marine Engines {4493, 7451, 7490} 2013/11/25

Instrument Panel - Inspect 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets

Installation of Improved Relays for the Power Distribution Panel Used on Certain 3500 Marine Engines{4493, 7451, 7490} Installation of Improved Relays for the Power Distribution Panel Used on Certain 3500 Marine Engines{4493, 7451, 7490}
PYROMETER GP

System Configuration Parameters (Scanner) Exhaust Temperature Scanner
SERVICE EQUIPMENT AND SUPPLIES
CHARTS & FILMS

A "Do Not Weld" Film is Used {7557} 2007/05/21

Installation of the 225-4256 Film {7405, 7557} Installation of the 225-4256 Film {7405, 7557}
HARDWARE & SEALANTS

Inspection of Steel Braided Hoses with Reusable Connectors {7553, 7554} 2008/01/21
LITERATURE GP

Caterpillar Service Welding Guide{0599, 0677, 0678, 0679} Caterpillar Service Welding Guide{0599, 0677, 0678, 0679}

Contents for Thermal Spray Reference Manual{0374, 0679} Contents for Thermal Spray Reference Manual{0374, 0679}
LUBRICANTS & FLUIDS

A Dye is Now Added to the Engine Oil at the Factory {1348} 2007/06/04

Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645} Do Not Use Loctite Moly Paste 51049 on Critical Fasteners{0645}
PARTS GP-MISCELLANEOUS

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING LOOSE PARTS KITS ON CERTAIN 3508B, 3512B, 3512C, 3516B, 3516C, 3616, C280-12, AND C280-16 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING LOOSE PARTS KITS ON CERTAIN 3508B, 3512B, 3512C, 3516B, 3516C, 3616, C280-12, AND C280-16 MARINE ENGINES
PARTS STOCK, ORDERING & RETURN
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 7N-2405 CONNECTING ROD BOLTS FOR 3500 AND G3500 ENGINES FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 352-6061 LINER SEALS FOR 3500 ENGINES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 352-6061 LINER SEALS FOR 3500 ENGINES FROM DEALER PARTS STOCK

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RETIGHTENING THE DRIVE GEAR ON CERTAIN 0R3233, 0R3860, AND 0R9250 ENGINE OIL SCAVENGE PUMPS IN DEALER PARTS STOCK FOR INSTALLATION IN VARIOUS 3508, 3512, AND 3516 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RETIGHTENING THE DRIVE GEAR ON CERTAIN 0R3233, 0R3860, AND 0R9250 ENGINE OIL SCAVENGE PUMPS IN DEALER PARTS STOCK FOR INSTALLATION IN VARIOUS 3508, 3512, AND 3516 ENGINES
REBUILD & SALVAGE

Fundamentals of Arc Spray for Reconditioning Components{0679} Fundamentals of Arc Spray for Reconditioning Components{0679}
TOOLS

Hoses and Clamps - Inspect/Replace 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
Tools 3508B, 3512B, 3512C, 3516B and 3516C Auxiliary Engines, Generator Set Engines, and Generator Sets
WARRANTY

Provide Proper Documentation of Returned Parts within the Warranty Claim {1000} 2004/04/01