5230 Excavator 7LL00001-UP (MACHINE) POWERED BY 3516 Engine AIR INLET AND EXHAUST SYSTEM Caterpillar SIS


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MINING EXCAVATOR
5230 MINING EXCAVATOR 7LL
5230 Excavator 7LL00001-UP (MACHINE) POWERED BY 3516 Engine SEBP2259

Parts group 5230:

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AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP
106-4699 AFTERCOOLER GP-WATER 106-4699 AFTERCOOLER GP-WATER
S/N 2PK1-UP
PART OF 100-6339, 167-9573 ENGINE AR

237-0598 SHIELD AS-HEAT 237-0598 SHIELD AS-HEAT
S/N 2PK1621-1702
PART OF 100-6339 ENGINE AR
FOR USE WITH AFTERCOOLER SEAL TO PROTECT AGAINST HIGH TEMPERATURE FROM TURBOCHARGERS

AIR CLEANER GP
6I-4559 AIR CLEANER GP 6I-4559 AIR CLEANER GP
S/N 7LL1-UP
PART OF 108-2697 AIR CLEANER GP

108-2697 AIR CLEANER GP 108-2697 AIR CLEANER GP
S/N 7LL1-UP

108-2705 DUST EJECTOR GP 108-2705 DUST EJECTOR GP
S/N 7LL1-UP

108-2708 INDICATOR GP-AIR FILTER CHANGE 108-2708 INDICATOR GP-AIR FILTER CHANGE
S/N 7LL1-UP

EXHAUST GP
4P-4459 SHIELD GP-EXHAUST 4P-4459 SHIELD GP-EXHAUST
S/N 2PK1-1093
PART OF 100-6339 ENGINE AR

112-6584 SHIELD GP-EXHAUST 112-6584 SHIELD GP-EXHAUST
S/N 2PK1-UP
PART OF 100-6339, 167-9573 ENGINE AR

129-9507 SHIELD GP-EXHAUST 129-9507 SHIELD GP-EXHAUST
S/N 2PK1094-UP
PART OF 100-6339, 167-9573 ENGINE AR

LINES GP-AIR
2W-3713 LINES GP-AIR 2W-3713 LINES GP-AIR -TURBOCHARGER
S/N 2PK1-UP
PART OF 100-6339, 167-9573 ENGINE AR

108-2709 LINES GP-AIR 108-2709 LINES GP-AIR
S/N 7LL1-UP

MANIFOLD GP-EXHAUST
2W-3708 MANIFOLD GP-EXHAUST 2W-3708 MANIFOLD GP-EXHAUST
S/N 2PK1-1616
PART OF 100-6339, 167-9573 ENGINE AR

2W-3708 MANIFOLD GP-EXHAUST 2W-3708 MANIFOLD GP-EXHAUST
S/N 2PK1617-UP
PART OF 100-6339, 167-9573 ENGINE AR

MUFFLER GP
108-2710 MUFFLER GP 108-2710 MUFFLER GP
S/N 7LL1-UP

TURBOCHARGER GP
107-0740 LINES GP-TURBOCHARGER OIL 107-0740 LINES GP-TURBOCHARGER OIL
S/N 2PK1-UP
PART OF 100-6339, 167-9573 ENGINE AR

9Y-8267 CARTRIDGE GP-TURBOCHARGER 9Y-8267 CARTRIDGE GP-TURBOCHARGER
S/N 2PK1-UP
PART OF 115-3306, 7E-9497 TURBOCHARGER GP

7C-2864 TURBOCHARGER GP 7C-2864 TURBOCHARGER GP
S/N 2PK1-771
PART OF 100-6339 ENGINE AR

7C-2864 TURBOCHARGER GP 7C-2864 TURBOCHARGER GP
S/N 2PK772-UP
PART OF 100-6339, 167-9573 ENGINE AR

7E-9497 TURBOCHARGER GP 7E-9497 TURBOCHARGER GP
S/N 2PK1-771
PART OF 7C-2864 TURBOCHARGER GP

115-3306 TURBOCHARGER GP 115-3306 TURBOCHARGER GP
S/N 2PK772-UP
PART OF 7C-2864 TURBOCHARGER GP



Information:

(For parts list, see above)

AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP

Aftercooler 3508 and 3516 EUI Engines for 5130 and 5230 Excavators

Aftercooler 3508 and 3516 EUI Engines for 5130 and 5230 Excavators

Aftercooler 3512 AND 3516 EUI ENGINES

Field Repair Of Cooler Cores Made Of Aluminium{1063,1374,1375} 1977/09/05

Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379} Visual Inspection and Salvage Procedures for Aftercoolers in 3500 Engines{1063, 1063, 1379}
AIR CLEANER GP

Air Cleaner 3508 and 3516 EUI Engines for 5130 and 5230 Excavators

Air Filter Restriction 3508 and 3516 EUI Engines for 5130 and 5230 Excavators
Air Cleaner and Precleaner 3508 and 3516 EUI Engines for 5130 and 5230 Excavators

Round Air Cleaner Inlet Adapter Available{1051} 1986/01/13
Exhaust Dust Ejector Operation{1055,1068} 1994/09/26
Catalytic Converter And Exhaust Conditioning Products Available{1091} 1995/01/16
Custom Cold Weather And Arctic Modifications Keep 5130/5230 Excavators Working In -50°F Temperatures {0645,1055,1296,1319,1333,1348,1356,1383,1401,1404,1450,1469,1803,4154,4180,5057,5071,5095,5096,5505,7251,7402,7511,7540} 1997/06/23
Required Maintenance Of Air Cleaner Dust Valves{1050,1051,1055,1068} 1997/07/28
New Custom Product Support Literature Is Available For 994 Wheel Loaders, 5130/5130B Excavators And 5230 Excavators Equipped With CAT Turbine Precleaners {0374,1055} 1997/11/10

Engine Air Filter Primary Element - Clean/Replace 5230 Excavator
Engine Air Filter Secondary Element - Replace 5230 Excavator
Engine Air Precleaner - Clean 5230 Excavator
Engine Air Filter Service Indicator - Inspect 5230 Excavator

Caterpillar Certified Procedure to Inspect and Clean Air Filters{1051, 1054} Caterpillar Certified Procedure to Inspect and Clean Air Filters{1051, 1054}
EXHAUST GP

Measuring Exhaust Temperature 3508 and 3516 EUI Engines for 5130 and 5230 Excavators

New 6V7059 Micrometer Measures Liner Top Flange And Valve Lip {0653,1216,1105} 1982/11/29
New Exhaust Bypass Valve (Wastegate) Used In Exhaust Bypass Group{1057} 1994/12/12
New Basic Exhaust Bypass Group (Wastegate Valve) Used In Exhaust Bypass Group {1057} 1996/08/12
Improved Internal Rust Preventative Measures In Parts Service Machine Engines {1000,1050,1300,1350} 1998/03/02
The Torque Value Has Changed For High Temperature Locknut {7553} 2000/03/20
A Previous High Temperature Locknut is Used in 3500 and 3500B Machine Engine Exhaust System Groups {1050, 1052, 1059, 1071} 2003/07/14
Insulation on Exhaust Components for 3500 and C175 Machine Engines {1052, 1059, 1801} 2006/02/27

Diesel Particulate Filter Monitoring System{1091, 7490} Diesel Particulate Filter Monitoring System{1091, 7490}
Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only{1000, 1091} Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only{1000, 1091}
Generation 3 DPFdm Diagnostic Module Installation Manual - California Only{1000, 1091, 7490} Generation 3 DPFdm Diagnostic Module Installation Manual - California Only{1000, 1091, 7490}
Procedure to Handle and Ship Diesel Particulate Filters (DPF) and Catalytic Converter Mufflers (CCM){1091, 1091} Procedure to Handle and Ship Diesel Particulate Filters (DPF) and Catalytic Converter Mufflers (CCM){1091, 1091}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498} Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}

319-2187 Diesel Particulate Filter (DPF) Cleaner {0374, 0599, 0680, 0701, 0702, 108D} 319-2187 Diesel Particulate Filter (DPF) Cleaner {0374, 0599, 0680, 0701, 0702, 108D}
399-9725 SCR Catalyst Lifting Device{0629, 0632, 1075, 108H} 399-9725 SCR Catalyst Lifting Device{0629, 0632, 1075, 108H}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703} 188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
LINES GP-AIR

PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 793, 793B, AND 793C OFF HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 793, 793B, AND 793C OFF HIGHWAY TRUCKS

8T-6762 Pipe Plugs Not Correctly Tightened In 9Y-8914 Air Lines Group 8T-6762 Pipe Plugs Not Correctly Tightened In 9Y-8914 Air Lines Group

Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071} Thermal Spray Procedures for Series 3500 Engine - Turbocharger Outlet Adapter{0679, 1052, 1071}
MANIFOLD GP-EXHAUST

Exhaust Manifold 3508 and 3516 EUI Engines for 5130 and 5230 Excavators

Exhaust Manifolds 3512 AND 3516 EUI ENGINES

Exhaust Manifold Groups Improved To Help Prevent Exhaust Manifold Bolt Loosening And Breakage {1059} 1995/02/13
New Components Provide Improved Sealing In Engine Exhaust Manifold Groups {1059} 1999/06/21
A New Exhaust Seal And A New Exhaust Manifold Sleeve Are Used In The Exhaust Manifold Groups {1059} 2002/09/02

Product Improvement Program For Installing Engine Heat Shields On Certain 5130 And 5230 Excavators Product Improvement Program For Installing Engine Heat Shields On Certain 5130 And 5230 Excavators
Product Support Program For Inspecting Exhaust Manifolds And Replacing Bolts On Certain D11N And D11R Tractors, 776B, 777B, 784B, 785, 785B, 789, 789B, 793, And 793B Trucks, 994 Wheel Loaders, 5130 And 5230 Excavators, And Some Reman And Swing Engines Product Support Program For Inspecting Exhaust Manifolds And Replacing Bolts On Certain D11N And D11R Tractors, 776B, 777B, 784B, 785, 785B, 789, 789B, 793, And 793B Trucks, 994 Wheel Loaders, 5130 And 5230 Excavators, And Some Reman And Swing Engines

Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059} Salvage of Weld on Water-Cooled Exhaust Manifold for 3500 Series Engines{0679, 1059}
MISCELLANEOUS INFORMATION

Caterpillar Recommends Against The Use Of Alcohol Mist Injection Systems{1050,1250} 1982/06/28
Use Care When Handling Turbocharger Compressor Wheels{1052,1077} 1985/12/16
Special Instructions Packaged With Turbocharger Cartridge Repair Kits May Be Incorrect{1053} 1986/02/03
Check For Dirt Before Replacing Pyrometer Switch{1050,7466} 1986/12/15
Changes To Retainer Nut Torque And Assembly Procedures For Turbocharger Compressor Wheels{0374,1052} 1977/02/28
Stop Engine If There Is A Turbocharger Bearing Failure{1052,1318} 1987/04/06
Be Sure To Correctly Tighten Turbocharger Clamp Assemblies{1052} 1987/09/07
Silicone Grease Now Used In Seal Ring Groove In Turbochargers{1052,1053,1077} 1978/05/15
Turbocharger Bearings Are Now Available In More Different Sizes For Better Turbocharger Reconditioning{1053} 1979/08/20
Only One Dowel Pin Is Now Used To Hold The Thrust Bearing In The Correct Position{1053,1052} 1979/09/03
General Information -- Diesel Fuels In Cold Temperature Operation{1280} 1979/12/17
Compressor Nut Torque For Schwitzer Turbochargers{1052} 1993/07/26
MUFFLER GP

Muffler 3508 and 3516 EUI Engines for 5130 and 5230 Excavators

Mufflers SUPPLEMENT FOR 5230 EXCAVATOR - 3516 ENGINE

Improved Components Increase the Service Life of the Exhaust System {1062} 2002/07/01
TOOLS

Thermal Spray Procedures for Turbocharger Compressor Housing-Contour Bore{0599, 0679, 0702, 1052, 1060} Thermal Spray Procedures for Turbocharger Compressor Housing-Contour Bore{0599, 0679, 0702, 1052, 1060}
Thermal Spray Procedures for Turbocharger Exhaust Housing-Outlet Bore{0599, 0679, 0702, 1052, 1056, 1065} Thermal Spray Procedures for Turbocharger Exhaust Housing-Outlet Bore{0599, 0679, 0702, 1052, 1056, 1065}
TURBOCHARGER GP

Turbocharger Outlet Pressure Sensor 3508 and 3516 EUI Engines for 5130 and 5230 Excavators
Turbocharger Inlet Pressure Sensor 3508 and 3516 EUI Engines for 5130 and 5230 Excavators
Turbocharger 3508 and 3516 EUI Engines for 5130 and 5230 Excavators

Turbocharger 3508 and 3516 EUI Engines for 5130 and 5230 Excavators

Turbochargers SUPPLEMENT FOR 5230 EXCAVATOR - 3516 ENGINE

Determining The Cause Of Glow Plug Tip Failures{1053,1105,1412} 1986/06/02
Improved Seal Rings For Turbine End Of Turbochargers{1052} 1978/07/03
Salvage Of Turbocharger Compressor Housing During Reconditioning{1052} 1978/10/09
Use Of 9S3265 Retaining Compound On Schwitzer Turbocharger Compressor Wheel Retainer Nuts{1052,1053} 1979/06/25
6V2055 High Vacuum Grease Gives Better Oil Seal {1052,1053,1077,0682} 1979/09/10
Different Thrust Bearing And Thrust Rings Now Used In Turbochargers{1052,1053} 1979/10/22
New Bracket Replaces Heat Shield In Turbocharger Support Group For Additonal Strength{1050,1073} 1993/10/25
Flexible Hose Assembly Replaces Tube Assemblies In Turbocharger Water Lines Groups{1380} 1994/12/05
New Vee Band Clamp For Turbocharger Exhaust Couplings Reduces Exhaust Leaks {1052} 1996/04/01
New Larger Diameter Turbocharger Coolant Lines Used To Increase Service Life {1380,1052,1070} 1997/09/01
Remember To Apply 5P-3931 Anti-Seize Compound To The Threads Of The Bolts And/Or Studs That Fasten The Turbocharger To The Exhaust Manifold {1052} 2001/10/08
A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052} 2003/02/24
Policy for Reusing the Turbocharger Turbine Housing {1065} 2003/07/14
New Gasket for the Turbocharger's Water Lines {1052, 1380} 2003/11/17
Prevent the Possibility of Contamination in order to Ensure Longer Life of Turbochargers {1052} 2003/12/15
Correct Installation of the Oil Drain Lines for the Center Mounted Turbochargers {1052, 1307} 2004/03/08
Magnetic Cover for the Turbocharger Oil Supply Line {1052, 1307} 2006/02/06
New Oil Drain Tube for the Turbocharger {1052, 1307} 2006/01/30
Packaging the Turbocharger {1052} 2007/02/26
New Hardware Is Used for the Water Lines on Some 3500 Machine Engines {1052, 1380} 2009/10/16
Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053} 2010/03/22

A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052} 2002/12/01
Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053} 2010/03/22

A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052} 2002/12/01
Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053} 2010/03/22

Installation of 7C9760 (12V) or 8N3569 (24V) Fuel Boost Pump Group{1250, 1256, 1260} Installation of 7C9760 (12V) or 8N3569 (24V) Fuel Boost Pump Group{1250, 1256, 1260}
Instructions for the Service Replacement of the Turbochargers{1052} Instructions for the Service Replacement of the Turbochargers{1052}
Installation Instructions for Turbochargers{1052} Installation Instructions for Turbochargers{1052}
Failure Modes of Turbochargers{1052} Failure Modes of Turbochargers{1052}
Proper Remanufactured Turbocharger Housing Adjustment and Alignment for Caterpillar Engines{1052, 1053} Proper Remanufactured Turbocharger Housing Adjustment and Alignment for Caterpillar Engines{1052, 1053}

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING TURBOCHARGER CARTRIDGES IN DEALER INVENTORY PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING TURBOCHARGER CARTRIDGES IN DEALER INVENTORY
Product Support Program For Installing Air Compressor Inlet Valve Springs On Certain 777, 785, 789, And 793 Trucks, 994 Wheel Loaders, 5130 And 5230 Excavators, And 3508, 3512, And 3516 Engines Product Support Program For Installing Air Compressor Inlet Valve Springs On Certain 777, 785, 789, And 793 Trucks, 994 Wheel Loaders, 5130 And 5230 Excavators, And 3508, 3512, And 3516 Engines
Product Support Program For Repairing The Exhaust Leak In The Vertical Exhaust System On Certain 793, 793B, And 793C Trucks, And 3516 And 3516B Engines Product Support Program For Repairing The Exhaust Leak In The Vertical Exhaust System On Certain 793, 793B, And 793C Trucks, And 3516 And 3516B Engines
Product Improvement Program For Increasing The Coolant Flow To The Turbochargers Which Decreases The Turbocharger Coolant Operating Temperature And Eliminates Coolant Burning And Turbo Water Gasket Disintegration On Certain 3516 Engines Used In 5230 Excavators Product Improvement Program For Increasing The Coolant Flow To The Turbochargers Which Decreases The Turbocharger Coolant Operating Temperature And Eliminates Coolant Burning And Turbo Water Gasket Disintegration On Certain 3516 Engines Used In 5230 Excavators
Product Support Program For Installing New High Pressure Turbochargers On Certain 3516 Engines Installed In 793 And 793B Trucks Product Support Program For Installing New High Pressure Turbochargers On Certain 3516 Engines Installed In 793 And 793B Trucks
Product Support Program For Installing New Exhaust System Bellows On Certain 793, 793B And 793C Trucks Product Support Program For Installing New Exhaust System Bellows On Certain 793, 793B And 793C Trucks

Reuse Guidelines for Divided Turbine Housings{1052, 1065} Reuse Guidelines for Divided Turbine Housings{1052, 1065}
Visual Inspection of Turbochargers{0760, 0767, 1052} Visual Inspection of Turbochargers{0760, 0767, 1052}
Specifications for Reusable Turbocharger Components{1052} Specifications for Reusable Turbocharger Components{1052}
Reuse Specifications for ABB Housings on 3500 Engines{1052} Reuse Specifications for ABB Housings on 3500 Engines{1052}
Procedure to Salvage Turbocharger Components{1052, 1065} Procedure to Salvage Turbocharger Components{1052, 1065}
Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065} Procedure for Repairing and Rebuilding 3400 and 3500 Series Turbochargers{1052, 1065}
Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065} Specifications and Rebuilding Procedure for TPS-61, TPS-57, TPS-52, TPC-49, TPC-47, TPS-48, and TPS-44 Type ABB Turbochargers for 3500 Engines{1052, 1065}
Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378} Contents for General Engine Reuse and Salvage{0374, 1000, 1052, 1378}
Thermal Spray Procedures for Turbocharger Compressor Housing-Outlet Bore{0679, 1060} Thermal Spray Procedures for Turbocharger Compressor Housing-Outlet Bore{0679, 1060}
Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065} Thermal Spray Procedures for Turbocharger Turbine Wheel and Shaft Assembly - Bearing Diameter{0599, 0679, 1065}

CAT REMAN ANNOUNCES AN ADVANCED SALVAGE TECHNIQUE WHICH WILL AFFECT THE APPEARANCE OF CERTAIN TURBOCHARGERS CAT REMAN ANNOUNCES AN ADVANCED SALVAGE TECHNIQUE WHICH WILL AFFECT THE APPEARANCE OF CERTAIN TURBOCHARGERS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS APPEARANCE CHANGE ON REMAN SHORT BLOCKS
CAT REMAN ANNOUNCES THE RELEASE OF TURBOCHARGERS & CARTRIDGES FOR CERTAIN 3500 & 3600 ENGINES, AN UPDATE TO THE ASSOCIATED CORE ACCEPTANCE CRITERIA, AND THE TRANSITION OF PPC 267 PARTS TO MAJOR COMPONENTS CAT REMAN ANNOUNCES THE RELEASE OF TURBOCHARGERS & CARTRIDGES FOR CERTAIN 3500 & 3600 ENGINES, AN UPDATE TO THE ASSOCIATED CORE ACCEPTANCE CRITERIA, AND THE TRANSITION OF PPC 267 PARTS TO MAJOR COMPONENTS
AFTERTREATMENT GP

Additional Requirements Are Required for Emission Compliance on Replacement Engines {1000, 775E} 2012/09/11
Truck sale:
Call 
1996 CAT 5230 Cleveland Brothers - Parts
Bellefonte, Pennsylvania 16823
 
1996 CAT 5230 Cleveland Brothers - Parts
Bellefonte, Pennsylvania 16823
$302,500 USD 
CATERPILLAR 5230 1996 - TRACK EXCAVATORS CLEVELAND BROTHERS EQUIPMENT CO., INC.
United States
USD $302,500 
1996 CAT 5230 CLEVELAND BROTHERS EQUIP CO - Harrisburg
Pittston, Pennsylvania
USD $320,000 
CAT 5230 Robbins Equipment Co
Tucson, Arizona 85705


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