ACTUATOR AS-VALVE 3206965 - Caterpillar

TEBE5425-02
23Jan2017
(Revised 28Mar2017)
U-44
Before/After
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE TYPE HEAT EXCHANGER WATER LINES ON CERTAIN 3512C HD, AND 3516C HD MARINE ENGINES IN A FIRE PUMP APPLCATION
1380 1379 PS45366
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45366" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 23Jan2017 (Revised 24Mar2017) Service Letter. Changes have been made to the Affected Product.
TERMINATION DATE
31Jan2019
PROBLEM
The existing water lines interferes with the fire pump attachment on crew boat applications.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
3512C HD T3R00215-00216, 228-229, 232-233, 237-238, 242, 244, 246, 249, 269, 271
T3W00218-00219, 229, 231, 233-234, 242, 244-246, 252-253
*******Group 2*******
3516C HD TKS00220-00221
*******Group 3*******
3512C HD T3W00205, 207, 216-217, 224-225, 256-257
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
1 4L6454 BOLT-HEX HEAD
2 5P1075 WASHER-HARD
2 5P1076 WASHER-HARD
1 6I3996 GASKET
2 6V1867 CLIP
2 6V1868 CLIP
2 6V6609 SEAL-O-RING
2 6V8188 NUT-FULL
4 6V8801 NUT
2 6V9027 SEAL-O-RING
4 8T2501 BOLT
4 8T2502 BOLT
2 8T4223 WASHER-HARD
4 8T4896 WASHER-HARD
2 8T8919 BOLT
2 1167011 ROD AS-ZINC
1 1446074 GASKET
2 1932120 GROMMET
2 2877296 PLUG-STOR
1 4671785 ELBOW
1 4710068 COUPLING AS
1 4723576 ELBOW
1 4882157 FILM-COUPLER
1 5077487 TUBE AS
1 5077488 BRACKET
1 5077489 BRACKET
1 5133467 BRACKET
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 4L6454 BOLT-HEX HEAD
2 5P1075 WASHER-HARD
2 5P1076 WASHER-HARD
1 6I3996 GASKET
2 6V1867 CLIP
2 6V1868 CLIP
2 6V6609 SEAL-O-RING
2 6V8188 NUT-FULL
4 6V8801 NUT
2 6V9027 SEAL-O-RING
4 8T2501 BOLT
4 8T2502 BOLT
2 8T4223 WASHER-HARD
4 8T4896 WASHER-HARD
2 8T8919 BOLT
2 1167011 ROD AS-ZINC
1 1446074 GASKET
2 1932120 GROMMET
2 2877296 PLUG-STOR
1 4671785 ELBOW
1 4710068 COUPLING AS
1 4723576 ELBOW
1 4882157 FILM-COUPLER
1 5077488 BRACKET
1 5077489 BRACKET
1 5133511 TUBE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
1 4L6454 BOLT-HEX HEAD
2 5P1075 WASHER-HARD
2 5P1076 WASHER-HARD
1 6I3996 GASKET
2 6V1867 CLIP
2 6V1868 CLIP
2 6V6609 SEAL-O-RING
2 6V8188 NUT-FULL
4 6V8801 NUT
2 6V9027 SEAL-O-RING
4 8T2501 BOLT
4 8T2502 BOLT
2 8T4223 WASHER-HARD
4 8T4896 WASHER-HARD
2 8T8919 BOLT
2 1167011 ROD AS-ZINC
1 1446074 GASKET
2 1932120 GROMMET
2 2877296 PLUG-STOR
1 4671785 ELBOW
1 4710068 COUPLING AS
1 4723576 ELBOW
1 4882157 FILM-COUPLER
1 5077488 BRACKET
1 5077489 BRACKET
1 5133467 BRACKET
1 5133644 TUBE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Replace the existing lines with the new improved lines. Refer to the service manual if or as needed.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts