ADAPTER AS 3139614 - Caterpillar

Illustration 1 g02619678
Remove clip (7) and clip (12) from tube assembly (3) and tube assembly (6).
Remove banjo bolt (2) from tube assembly (3). Remove sealing washers (1) (not shown).
Remove banjo bolt (9) from tube assembly (6). Remove sealing washers (13) (not shown).
Remove tube assembly (6).
remove bolt (8) from clip for tube assembly (6).
Remove bolts (5) and bolts (11) from tube assembly (6).
Remove tube assembly (6) from the turbo charger and the cylinder block.
Illustration 2 g02619657
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.
Remove bolts (14) and bolts (23) from tube assembly (15).
Remove tube assembly (15) from exhaust cooler (25) and the cylinder head.
Remove gaskets (16) (not shown) and gasket (24) (not shown) from tube assembly (15).
Prior to and during removal of bolts (17) and bolts (29) apply releasing fluid to the bolts. Remove bolts (17) and bolts (29) from tube assembly (19).
Remove tube assembly (19) from exhaust cooler (25) and the exhaust manifold.
Remove gaskets (18) (not shown) and gasket (28) (not shown) from tube assembly (19).
Remove bolts (21) and bolts (27) from tube assembly (20).
Remove tube assembly (20) from exhaust cooler (25) and the cylinder head.
Remove gasket (22) (not shown) and gasket (26) (not shown) from tube assembly (20).
Illustration 3 g02619659
Cut cable straps (34) for wiring harness assembly (30). Ensure that all the cable straps are removed from all harness assemblies.
Slide locking tab (31) into the unlocked position. Disconnect wiring harness assembly (30) from engine wiring harness assembly (32).
Remove bolts (33) from tube assembly (36).
Remove bolt (37) from clamp on tube assembly (36).
Remove bolts (38) from tube assembly (36).
Remove tube assembly (36). Remove gasket (35) (not shown) and gasket (39) (not shown) from tube assembly (36).
Illustration 4 g02619660
Remove bolt (40) and bolts (41) from exhaust cooler (25). Note: The exhaust cooler should be supported as the bolts are removed.
Remove exhaust cooler (25) from the cylinder block. Installation Procedure
Ensure that the wiring harness assembly is correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness and the convoluting.
Ensure that the exhaust cooler is clean and free from restriction. Ensure that the exhaust cooler is free from wear and damage. If necessary, replace any components that are worn or damaged. Note: The NRS exhaust cooler should not be disassembled or cleaned.
Ensure that all tube assemblies are free from restriction and damage.
Illustration 5 g02619660
Position exhaust cooler (25) onto the cylinder block. Install bolt (40) and bolts (41) to exhaust cooler (25). Hand tighten bolt (40) and bolts (41). Note: The exhaust cooler should be supported as the bolts are installed.
Tighten bolt (40) and bolts (41) to a torque of 22 N m (195 lb in).
Illustration 6 g02619659
Position a new gasket (35) (not shown) and a new gasket (39) (not shown) onto tube assembly (36).
Position tube assembly (36) onto the exhaust cooler and the inlet air control. Install bolts (33) and bolts (38) to tube assembly