ADAPTER AS 3574574 - Caterpillar

4. Install O-ring seal (5) in retainer (4). Install the retainer on the shaft. 5. Put 4S9416 Anti-Seize Compound on the shaft and pinion splines. Install pinion (7) on the shaft. Install retainer (6) on the pinion. 6. Use a press and push the bearing cone and gear into position on the shaft. The pinion and bearing cone are in correct position when the retainer is against the end of the shaft. 7. Remove retainer (6). Put lubrication on the O-ring seal and install O-ring seal (8). Install the retainer. Install the lock and three bolts that hold the retainer. Tighten the bolts a small amount. 8. Lower the temperature of bearing cup (9). Install the bearing cup in cartridge (10). 9. Turn the cartridge over. Lower the temperature of bearing cup (12). Install the bearing cup in the cartridge.10. Install Duo-Cone seal (11) with tooling (A) in the cartridge. The rubber seals and all surfaces that make contact with the seals must be clean and dry. After installation of the seals, put oil on the contact surfaces of the metal seals. 11. Lower cartridge (10) into position on the shaft. 12. Heat bearing cone (12) to a maximum temperature of 275°F (135°C). Put the bearing cone in position on the shaft. 13. Install the gear on the shaft. Put three pieces of solder (13) with a diameter of .059 in. (1.50 mm) on the end of the shaft between the bolt holes as shown. Install retainer (14) and the three bolts that hold the retainer. Tighten the bolts to 60 lb.in. (6.8 N m). Remove the bolts and the retainer. Measure the thickness of the solder.
Put the retainer and bolts in position on the shaft to hold the gear in position while the unit is put on tool (B). The gear can fall off the shaft if the bolts and retainers are not used to hold it.
14. Fasten a hoist to the cartridge and put the cartridge in position on tool (B). Install shims (15) that are the same thickness as the average thickness of the solder minus .004 to .007 in. (0.10 to 0.18 mm).15. Install retainer (14) on the end of the shaft. Install the lock and two of the bolts that hold the retainer in place. Tighten the two bolts a small amount. Put a 5/8"-11 NC forged eyebolt in the other bolt hole. 16. Tighten the pinion bolts on the other end of the shaft to a torque of 222 20 lb.ft. (298 25 N m). Bend the locks. 17. Lower the temperature of bearing cups (16) and install the bearing cups in the swing drive housing.18. Put 7M7260 Liquid Gasket on the surfaces that make contact with the cartridge assembly and housing. 19. Fasten a hoist to the cartridge assembly and put it in position in the housing. 20. Install the twelve bolts (17) that hold the cartridge to the housing. Tighten bolts to a torque of 200 20