ADAPTER 7L5420 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 207-1601 Rubber Lubricant -
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g03521700Note: Refer to Special Instruction, REHS8231, "Removal Procedures for Diesel Exhaust Fluid (DEF) Connectors" for the correct removal procedure of hose assemblies (1).
Disconnect hose assemblies (1).
Clamp off hose assemblies (3). Disconnect hose assemblies (3) and hose assembly (4). Disconnect harness assembly (2).
Illustration 2 g03521816
Typical Example
Remove bolts (5), plate (6), manifold (7) and the gasket.
Illustration 3 g03521856
Illustration 4 g03521831Note: To remove filter assembly (9) from manifold assembly (8), pull outward on tabs (10).
Remove filter assembly (9) from manifold assembly (8). Installation Procedure
Install manifold (8) in reverse order of removal.
Tighten bolts (5) in an alternating sequence to a torque of 5 1 N m (44 9 lb in). Tighten bolts (5) a second time in an alternating sequence to a torque of 5 1 N m (44 9 lb in).
Apply Tooling (A) to the O-ring seal inside hose assemblies (1).