ADAPTER AS- 9Y2096 - Caterpillar

Do not weld on machines that are equipped with an ECM when the battery is connected.
1. Fabricate bar (18) to the dimensions shown in Table 2. Make the bar from mild steel to thickness (C).
Illustration 1.
Fabricated Bar (18)(A) 80.0 mm (3.15 in)(B) 25.4 mm (1.00 in)(C) 12.0 mm (.47 in)(D) 9.0 mm (.35 in)(E) 9.0 mm (.35 in)(F) 12.7 mm (.50 in)
Do not torch or weld on painted areas. The effect of gasses from burned paint is dangerous to the person doing the cutting or welding.
Illustration 2.
Location of Bosses (16), Stud (17), and Bar (18)(G) 150 5 mm (5.91 .20 in)(H) 237 3 mm (9.33 .12 in)(J) 21 3 mm (.83 .12 in)(K) 515 mm (20.28 in)(L) 135 5 mm (5.31 .20 in)
Illustration 3.
Location of Boss (16), Stud (17), and Bar (18)(M) 515 3 mm (20.28 .12 in)(N) 290 3 mm (11.42 .12 in)(P) 15 3 mm (.59 .12 in)(Q) 88 3 mm (3.46 .12 in)(R) 66 3 mm (2.60 .12 in)(S) 27.3 2 mm (1.07 .08 in)2. Position bar (18) on top of the right frame rail to the dimensions shown in Illustration 3.3. Weld bar (18) to the top of the right frame rail using a 3.0 mm (.12 in) fillet weld.4. Position two bosses (16) on the front right side of the battery box area on the frame to the dimensions shown in Illustration 2 and 3.5. Weld bosses (16) to the frame. 6. Position third boss (16) on the inside right frame rail to the dimensions shown in Illustration 2.7. Weld third boss (16) to the frame rail. 8. Position stud (17) on the inside right frame rail to the dimensions shown in Illustration 2 and 3.9. Weld stud (17) to the frame rail. 10. Clean the areas surrounding the welds