4P5698 AFTERCOOLER GP-RAW WATER Caterpillar parts
G3508, G3512, G3516
Rating:
Alternative (cross code) number:
CA4P5698
4P-5698
4P5698
CA4P5698
4P-5698
4P5698
Weight: 275 pounds 124 kg.
GAS ENGINE, GENERATOR SET,
Compatible equipment models: 4P5698:
Information:
this procedure in order to troubleshoot high coolant temperature or use this procedure if one of the following event codes is active. Refer to Troubleshooting, "Event Codes" for information about event codes. Access the monitoring system on Caterpillar Electronic Technician (ET) in order to view the current trip points for these codes.
Table 1
Event Code
Code and Description Conditions which Generate this Code System Response
E017(1)High Engine Coolant Temperature The engine coolant temperature has exceeded the trip point and the delay time has expired. The code is logged.
E015(2)High Engine Coolant Temperature The engine coolant temperature has exceeded the trip point and the delay time has expired. Engine power is derated. The code is logged. The derate is 25 percent for every degree over the trip point. Probable Causes
Low Coolant Level and/or Coolant Leakage
Coolant Temperature Sensor
Water Temperature Regulator and/or Pressure Relief Valve
Radiator
Heat Exchanger
Coolant Pump
Cylinder Head GasketRecommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 2
Troubleshooting Test Steps Values Results
1. Coolant
A. Inspect the coolant level.
Engine coolant level
Result: The engine coolant level is OK.
Proceed to Test Step 2.
Result: The engine coolant level is not OK.
Check the cooling system for leaks. Refer to Troubleshooting, "Coolant Level is Low" for additional information. Repair any leaks immediately.
2. Coolant Temperature Sensor and/or the Circuit
A. Check the reading of the coolant temperature on Cat ET. The temperature should rise steadily as the engine is warmed. Ensure that the temperature is reasonable.
Coolant temperature sensor
Result: The temperature sensor is working properly.
Proceed to Test Step 3.
Result: The temperature sensor is not working properly.
Troubleshoot the circuit and the coolant temperature sensor. Refer to Troubleshooting, "Sensor Signal (Analog, Passive) - Test".
3. Water Temperature Regulator and/or Pressure Relief Valve
A. Pressure-test the cooling system. Refer to Systems Operation/Testing and Adjusting for the correct procedure.
B. Check that the seating surfaces of the pressure relief valve and the radiator cap are clean and undamaged.
C. Check operation of the pressure relief valve and/or the water temperature regulator.
Temperature regulator
Result: The pressure relief valve and/or the water temperature regulator are operating properly.
Proceed to Test Step 4.
Result: The pressure relief valve and/or the water temperature regulator are not operating properly.
Clean the components and/or replace the components.
4. Radiator
A. Check the radiator fins for dirt, debris, and/or damage.
B. Check for collapsed hoses and/or other restrictions.
C. Check the radiator for internal blockage.
Ensure that the radiator size is sufficient. An undersized radiator does not have enough area for the effective release of heat. An undersized radiator may cause the engine to run at a temperature that is higher than normal. The normal temperature is dependent on the ambient temperature.
Radiator
Result The radiator fins are not damaged and the radiator does not have an internal blockage.
Proceed to Test Step 5.
Result The radiator fins are damaged.
Remove any dirt and/or debris and straighten any bent fins.
Result The radiator has internal blockage.
Remove the blockage.
5. Heat Exchanger
A. Check for sufficient flow and temperature of the cooling water through the heat exchanger.
Heat exchanger
Result The flow
Table 1
Event Code
Code and Description Conditions which Generate this Code System Response
E017(1)High Engine Coolant Temperature The engine coolant temperature has exceeded the trip point and the delay time has expired. The code is logged.
E015(2)High Engine Coolant Temperature The engine coolant temperature has exceeded the trip point and the delay time has expired. Engine power is derated. The code is logged. The derate is 25 percent for every degree over the trip point. Probable Causes
Low Coolant Level and/or Coolant Leakage
Coolant Temperature Sensor
Water Temperature Regulator and/or Pressure Relief Valve
Radiator
Heat Exchanger
Coolant Pump
Cylinder Head GasketRecommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 2
Troubleshooting Test Steps Values Results
1. Coolant
A. Inspect the coolant level.
Engine coolant level
Result: The engine coolant level is OK.
Proceed to Test Step 2.
Result: The engine coolant level is not OK.
Check the cooling system for leaks. Refer to Troubleshooting, "Coolant Level is Low" for additional information. Repair any leaks immediately.
2. Coolant Temperature Sensor and/or the Circuit
A. Check the reading of the coolant temperature on Cat ET. The temperature should rise steadily as the engine is warmed. Ensure that the temperature is reasonable.
Coolant temperature sensor
Result: The temperature sensor is working properly.
Proceed to Test Step 3.
Result: The temperature sensor is not working properly.
Troubleshoot the circuit and the coolant temperature sensor. Refer to Troubleshooting, "Sensor Signal (Analog, Passive) - Test".
3. Water Temperature Regulator and/or Pressure Relief Valve
A. Pressure-test the cooling system. Refer to Systems Operation/Testing and Adjusting for the correct procedure.
B. Check that the seating surfaces of the pressure relief valve and the radiator cap are clean and undamaged.
C. Check operation of the pressure relief valve and/or the water temperature regulator.
Temperature regulator
Result: The pressure relief valve and/or the water temperature regulator are operating properly.
Proceed to Test Step 4.
Result: The pressure relief valve and/or the water temperature regulator are not operating properly.
Clean the components and/or replace the components.
4. Radiator
A. Check the radiator fins for dirt, debris, and/or damage.
B. Check for collapsed hoses and/or other restrictions.
C. Check the radiator for internal blockage.
Ensure that the radiator size is sufficient. An undersized radiator does not have enough area for the effective release of heat. An undersized radiator may cause the engine to run at a temperature that is higher than normal. The normal temperature is dependent on the ambient temperature.
Radiator
Result The radiator fins are not damaged and the radiator does not have an internal blockage.
Proceed to Test Step 5.
Result The radiator fins are damaged.
Remove any dirt and/or debris and straighten any bent fins.
Result The radiator has internal blockage.
Remove the blockage.
5. Heat Exchanger
A. Check for sufficient flow and temperature of the cooling water through the heat exchanger.
Heat exchanger
Result The flow
Caterpillar SIS machinery equipment:
Caterpillar SIS
G3512 ENGINE 4KC00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Engine 3RC00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3508 ENGINE 2JF00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Engine Electronic Ignition System 4EK00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Engine Electronic Ignition System 8LD00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3512 ENGINE 7NJ00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3508 Engine Electronic Ignition System 9TG00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3512 Gas Engine Electronic Ignition System 5JD00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3508 Standard Engine Electronic Ignition System 4WD00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Generator Set CSZ00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Generator Set CPG00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3508 Generator Set CPY00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3512 Generator Set CSP00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3508 Generator Set CPJ00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3512 Generator Set CRN00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Generator Set ZAZ00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Generator Set ZBA00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3508 Engine DLR00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3512 Engine GNS00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Engine WPS00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3508 Engine WPM00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3508 Engine WPN00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3512 Engine WPP00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3512 Engine WPR00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Engine WPT00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Engine WPW00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Generator Set E6R00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Gas Generator Set E6W00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3508 Gas Generator Set E8A00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Generator Set L6A00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Generator Set L6F00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3516 Generator Set L6G00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
G3508 Gas Generator Set E8C00001-UP »
4P-5698
AFTERCOOLER GP-RAW WATER
Caterpillar parts catalog:
Parts aftercooler Caterpillar catalog:
1228349
AFTERCOOLER GP-AIR
G3512, G3516
G3512, G3516
1152077
AFTERCOOLER GP-RAW WATER
G3512, G3516
G3512, G3516
1683640
AFTERCOOLER GP-WATER
G3512, G3516
G3512, G3516
3309418
AFTERCOOLER AS
G3512B, G3516, G3516B, G3520B
G3512B, G3516, G3516B, G3520B
5L9084
AFTERCOOLER GP
G342C
G342C
4P7448
AFTERCOOLER GP-RAW WATER
G3508, G3512, G3516
G3508, G3512, G3516
1953724
AFTERCOOLER GP-TREATED WATER
533, 543, TK370, TK371, TK380, TK381
533, 543, TK370, TK371, TK380, TK381
2W3715
AFTERCOOLER GP-WATER
789, 789B
789, 789B
2W2136
AFTERCOOLER GP-RAW WATER
G3408, G3408B, G3408C
G3408, G3408B, G3408C
1376336
AFTERCOOLER GP-WATER
245B, 245D, 621B, 621E, 621F, 623E, 627E, 627F, 824C, 825C, 826C, D40D, RR-250, SS-250
245B, 245D, 621B, 621E, 621F, 623E, 627E, 627F, 824C, 825C, 826C, D40D, RR-250, SS-250
3090038
AFTERCOOLER GP-WATER
G3516C, G3516E, G3520C, G3520E
G3516C, G3516E, G3520C, G3520E
2383321
AFTERCOOLER GP-WATER
G3516C, G3516E, G3520C, G3520E, PMG3516
G3516C, G3516E, G3520C, G3520E, PMG3516
6L6394
AFTERCOOLER GP-RAW WATER
D379, D379A, D379B, D398, D398A, D398B, D399
D379, D379A, D379B, D398, D398A, D398B, D399