5P9855 AFTERCOOLER AND LINES Caterpillar parts
3408, 3408B, 631D, 633D, 637D, 639D, 768C, 769C, 771C, 834B, 836, PR-450
Rating:
Alternative (cross code) number:
CA5P9855
5P-9855
5P9855
CA5P9855
5P-9855
5P9855
Weight: 0.100 pounds 0 kg.
COLD PLANER, WHEEL TRACTOR,
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$27.31
04 Oct 2022
US: Florida-Parts-Z
New Gasket KIT 5P9855 - AFTERCOOLER and AFTERCOOLER Lines for Caterpillar (CAT)
FIRST PRICE PARTS
FIRST PRICE PARTS
Compatible equipment models: 5P9855:
Information:
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1) 1
B 128-8827 Pin(1) 1
1U-7523 Pin Pilot(1) 1
C 1U-6675 Spring Compressor(1) 6
D 128-8822 Fuel System and Governor Tool Gp 1
(1) This tool is part of the 128-8822 Governor Tool Group.
Illustration 1 g00661331Note: For information on the inspection procedure for control lever (3), refer to Special Instruction, REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection Control Linkage and the 4P-9048 Fuel Injection Control Linkage".
Loosen setscrews (4) on each bracket.
Install fuel control linkage (2) and install bolts (1). Use the following sequence in order to tighten the bolts.
Tighten bracket (A) and (D) to a torque of 12 3 N m (106 27 lb in).
Tighten brackets (B) and (C) to a torque of 12 3 N m (106 27 lb in).
Position brackets (B) and (C) in order to allow free rotation of the fuel control rod.
Use a 2.5 mm (0.10 inch) wrench to tighten setscrews (4). Tighten the setscrews to a torque of 3.5 0.2 N m (31 2 lb in). Do not overtighten the setscrews. Ensure that the control rod rotates freely.
The control rod should rotate freely when a force of 4.4 N (1 lb) or less is applied to control lever (3).
Illustration 2 g00750163
Rotate the unit injectors in order to engage the injector rack bar (5) with the fuel injection control linkage (2). Note: If the unit injectors are not installed, refer to the Disassembly and Assembly, "Unit Injector - Install".
Install Tooling (C) on the unit injectors and compress the springs. Note: For the procedure to install Tooling (C), refer to Tool Operating Manual, NEHS0610, "Using the 128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
Illustration 3 g00672755
Install clevis pin (6) in Tooling (B). Clevis pin (6) attaches the control lever (3) to the governor.
Illustration 4 g00672752
Use Tooling (B) to install clevis pin (6) and the clip.
Use Tooling (D) to set the unit injector synchronization. Note: For the procedure to use Tooling (D), refer to Tool Operating Manual, NEHS0610, "Using the 128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
Remove Tooling (C) from the unit injectors.
Illustration 5 g00655975
Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 6 g00613071
Install clip (4). End By:
Install the rocker arm assemblies and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install".
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1) 1
B 128-8827 Pin(1) 1
1U-7523 Pin Pilot(1) 1
C 1U-6675 Spring Compressor(1) 6
D 128-8822 Fuel System and Governor Tool Gp 1
(1) This tool is part of the 128-8822 Governor Tool Group.
Illustration 1 g00661331Note: For information on the inspection procedure for control lever (3), refer to Special Instruction, REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection Control Linkage and the 4P-9048 Fuel Injection Control Linkage".
Loosen setscrews (4) on each bracket.
Install fuel control linkage (2) and install bolts (1). Use the following sequence in order to tighten the bolts.
Tighten bracket (A) and (D) to a torque of 12 3 N m (106 27 lb in).
Tighten brackets (B) and (C) to a torque of 12 3 N m (106 27 lb in).
Position brackets (B) and (C) in order to allow free rotation of the fuel control rod.
Use a 2.5 mm (0.10 inch) wrench to tighten setscrews (4). Tighten the setscrews to a torque of 3.5 0.2 N m (31 2 lb in). Do not overtighten the setscrews. Ensure that the control rod rotates freely.
The control rod should rotate freely when a force of 4.4 N (1 lb) or less is applied to control lever (3).
Illustration 2 g00750163
Rotate the unit injectors in order to engage the injector rack bar (5) with the fuel injection control linkage (2). Note: If the unit injectors are not installed, refer to the Disassembly and Assembly, "Unit Injector - Install".
Install Tooling (C) on the unit injectors and compress the springs. Note: For the procedure to install Tooling (C), refer to Tool Operating Manual, NEHS0610, "Using the 128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
Illustration 3 g00672755
Install clevis pin (6) in Tooling (B). Clevis pin (6) attaches the control lever (3) to the governor.
Illustration 4 g00672752
Use Tooling (B) to install clevis pin (6) and the clip.
Use Tooling (D) to set the unit injector synchronization. Note: For the procedure to use Tooling (D), refer to Tool Operating Manual, NEHS0610, "Using the 128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
Remove Tooling (C) from the unit injectors.
Illustration 5 g00655975
Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 6 g00613071
Install clip (4). End By:
Install the rocker arm assemblies and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install".
Caterpillar parts catalog:
Parts aftercooler Caterpillar catalog:
4N7173
AFTERCOOLER GP-WATER
3408, 3408B, 3408C
3408, 3408B, 3408C
1267290
AFTERCOOLER GP-WATER
631D, 69D, 769C, 769D, 771D, 834B, 836, 988B, AD40, AD45, AE40, AE40 II, PM-565, PM-565B
631D, 69D, 769C, 769D, 771D, 834B, 836, 988B, AD40, AD45, AE40, AE40 II, PM-565, PM-565B
4N5833
AFTERCOOLER GP-WATER
3408, 3408C, 631D, 633D, 637D, 639D, 768C, 769C, 771C, 834B, 836, PM-565, PR-450, PR-450C
3408, 3408C, 631D, 633D, 637D, 639D, 768C, 769C, 771C, 834B, 836, PM-565, PR-450, PR-450C
6N0056
AFTERCOOLER GP-WATER
3408, 3408C
3408, 3408C
9N6613
AFTERCOOLER GP-WATER
3408, 589, 631E, 637E, 657E, 988F, D8L, D9N, D9R
3408, 589, 631E, 637E, 657E, 988F, D8L, D9N, D9R
2325840
AFTERCOOLER GP-AIR
631D, 631E, 631G, 633E II, 637D, 637E, 637G, 657E, 657G
631D, 631E, 631G, 633E II, 637D, 637E, 637G, 657E, 657G
4W0400
AFTERCOOLER GP-AIR
631D, 633D, 637D, 639D
631D, 633D, 637D, 639D
1858726
AFTERCOOLER GP
769C, 769D, 771D
769C, 769D, 771D
1704617
AFTERCOOLER AS
631D, 631G, 637G
631D, 631G, 637G
1749038
AFTERCOOLER AS
769C, 769D, 771D
769C, 769D, 771D
3799716
AFTERCOOLER GP-AIR
434F, 444F
434F, 444F
3775264
AFTERCOOLER GP-AIR
416F, 420F, 428F, 430F, 432F
416F, 420F, 428F, 430F, 432F
3047850
AFTERCOOLER GP-AIR
416E, 422E, 428E, 430E, 432E, 434E, 442E, 444E
416E, 422E, 428E, 430E, 432E, 434E, 442E, 444E
1833785
AFTERCOOLER GP-AIR
TH220B, TH330B, TH460B, TH560B, TH580B
TH220B, TH330B, TH460B, TH560B, TH580B