ALTERNATOR GP 1960250 - Caterpillar

Position plate (1) on the plate assembly for the body. Refer to Illustration 10 and Illustration 11.Note: Measurement (A) is a 10 1 Degree angle measured clockwise from a line that goes through the pivot bore and is parallel with the ground. Note: Measurement (B) locates the top of plate (1) .Note: Measurement (C) is a check for dimension (B). Measure down from the bottom of the body.Note: Measurement (D) is a 10 1 Degree angle measured clockwise from a line that goes through the center of the pivot bore and is perpendicular to the ground.Note: Measurement (E) locates the back edge of plate (1) .
Tack weld plate (1) in place.Note: Refer to Special Instruction, REHS1841, "General Welding Procedures" before performing any welding on the machine.
Illustration 12 g02977698
(1) Plate (2) 5G-7820 Magnet As (3) 8T-7547 Bolt (4) 8T-4224 Hard Washer (5) 6V-9189 Locknut
Secure magnet assembly (2) to plate (1) by using two bolts (3), four hard washers (4), and two locknuts (5) .Note: Leave magnet assembly (2) loose for adjustment.
Illustration 13 g03370560
View of the rear of the frame (D) Block (6) 378-9063 Plate (7) 0L-1351 Bolt (8) 8T-4896 Hard Washer (9) 130-5300 Clip
Secure plate (6) and two existing clips (9) to block (D). Use two bolts (7), and two hard washers (8) .Note: Tighten bolts (7) to a torque of 47 9 N m (35 6.6 lb ft).
Illustration 14 g02977438
View of the rear of the frame (4) 8T-4224 Hard Washer (6) 378-9063 Plate (9) 130-5300 Clip (10) 228-4808 Position Switch Gp (11) 4M-6425 Bolt
Secure one position switch group (10) and one clip (9) to plate (6) by using two bolts (11) and two hard washers (4) .Note: Tighten bolts (11) to a torque of 25 6 N m (220 55 lb in), and secure the connector for Position Switch Gp (10) in clip (9) .
Illustration 15 g03370942
(E) Chassis harness assembly (9) 130-5300 Clip (10) 228-4808 Position Switch Gp (12) 383-2704 Switch Harness As connector (The harness is not shown.) (13) 7K-1181 Cable Strap
Connect switch harness assembly (12) to position switch group (10) and chassis harness assembly (E) .
Secure harness assembly (12) using cable strap (13) .
Secure the remaining chassis harness connectors to clips (9) .
Remove the body retaining pin and operate the hoist of the truck.Note: Refer to Operation and Maintenance Manual, SEBU8394 for instructions on removing the pins and operating the hoist.
Illustration 16 g02977276
(E) Chassis harness assembly (G) 10 mm (0.394 inch) (2) 5G-7820 Magnet As (6) 378-9063 Plate (10) 228-4808 Position Switch Gp
With the body in the DOWN position, adjust magnet assembly (2) and position switch group (10) so that dimension (G) is 10 mm (0.394 inch).Note: Adjust plate (6) forward or backwards in order to achieve dimension 10 mm (0.394 inch).
Position magnet assembly (2) so that the body snubs