ALTERNATOR 9L7261 - Caterpillar

Remove guard (38).
Illustration 12 g03162962
Remove nut (39), washer (40), and coil assembly (41).
Illustration 13 g03163177
Remove cartridge assembly (42).
Illustration 14 g03163381
Personal injury can result from being struck by parts propelled by a released spring force.Make sure to wear all necessary protective equipment.Follow the recommended procedure and use all recommended tooling to release the spring force.
Remove bolts (43), cover (44), pins (45), O-ring seal (46). spring (47), and control spool (48).
Illustration 15 g03163396
Remove bolts and washers (49). Remove housing assembly (50), O-ring seals (51), and O-ring seal (52).
Illustration 16 g03199856
Remove actuator (54). Remove spring (53) and orifice (55) from actuator (54).
Illustration 17 g03163399
Remove plug (56) and O-ring seal (57) from housing assembly (50). Remove plug (59) and O-ring seal (58). Remove plug (60).
Illustration 18 g03163416
Remove plug (61), O-ring seal (62), plug (63), O-ring seal (64), plug (66), O-ring seal (65), plug (2), and O-ring seal (67).
Illustration 19 g03163497
Remove plug (68), O-ring seal (69), plug (70), O-ring seal (71), plug (72), and O-ring seal (73).
Illustration 20 g03163538Note: Remove the cradle bearing and the bearing race as a unit.
Remove cradle bearings (74). Note: Note the orientation of timing pin (75) for assembly purposes.
Remove timing pins (75) from cradle bearings (74).
Remove dowels (76) from body assembly (18).
Illustration 21 g03163776
Illustration 22 g03163836
Position body assembly (18) in a horizontal position.
Remove bolts (77).
Install two bolts (77) in the adjacent holes on retainer assembly (80). Use bolts (77) as handles in order to remove retainer assembly (80).
Remove retainer assembly (80) from body assembly (18).
Remove O-ring seals (79) and (81) from retainer assembly (80).
Remove lip seals (78) from retainer assembly (80).
Illustration 23 g03163879Note: The bearing is a slip fit to the body assembly. Shaft (82) can be removed by hand.
Remove shaft (82) from body assembly (18).
Illustration 24 g03163886
(S) Shaft Flange
Note: Note the orientation of bearing (83). The snap ring of bearing (83) is assembled toward the shaft flange.
Remove bearing (83) from shaft (82).
Remove woodruff key (84) from shaft (82). Note: Note the orientation of inner bearing race (85) for assembly purposes.
Remove inner bearing race (85) from shaft (82).