ANTIFREEZE 8C3684 - Caterpillar

Illustration 1 g02426937
Note: All bores must be free of paint. Use 5P-0960 Grease Cartridge in order to coat all bores for the pins, the bushings, the stick, the upper frame, and the cylinder pin bores. After you assemble the bushings coat all the bores and the bushings with 5P-0960 Grease Cartridge . (1) Lubricate the sealing lip of four lip type seals lightly with the lubricant that is being sealed. (2) Torque for the six bolts ... 240 40 N m (177 30 lb ft) (3) 195-1861 Pin ... 109.95 0.04 mm (4.329 0.002 inch) (4) Torque for the six bolts ... 100 20 N m (74 15 lb ft) (5) Bore diameter of the 257-2216 Bushing before assembly ... 90.27 + 0.0 - 0.087 mm (3.554 + 0.00 - 0.0028 inch) (6) Diameter of the 216-2148 Pin ... 89.740 0.015 mm (3.533 0.0006 inch) (7) As required, use the following shims in order to adjust the minimum lateral clearance of 0.5 mm (0.02 inch) to the maximum lateral clearance of 0.8 mm (0.03 inch) on each end of the pin. Shims may be required at each cylinder face according to the particular axial cylinder alignment: Thickness of one 133-2428 Shim ... 0.5 mm (0.02 inch) Thickness of one 4I-0575 Shim ... 1.0 mm (0.04 inch) Thickness of one 4I-0577 Shim ... 2.0 mm (0.09 inch) (8) 204-2968 Bushing Bore diameter of the bushing before assembly ... 80.25 0.020 mm (3.159 0.0008 inch) Installation depth of the bushing ... 7.5 0.5 mm (0.30 0.02 inch) (9) As required, use the following shims in order to adjust the minimum lateral clearance of 0.5 mm (0.02 inch) to the maximum lateral clearance of 0.8 mm (0.03 inch) on each end of the pin. Shims may be required at each cylinder face according to the particular axial cylinder alignment: Thickness of one 133-2426 Shim ... 0.5 mm (0.02 inch) Thickness of one 093-0084 Shim ... 1.0 mm (0.04 inch) Thickness of one 093-0116 Shim ... 2.0 mm (0.09 inch)