5K2077 ARM AND BEARING ASSEM. Caterpillar parts
950
Rating:
Alternative (cross code) number:
CA5K2077
5K-2077
5K2077
CA5K2077
5K-2077
5K2077
WHEEL LOADER,
Compatible equipment models: 5K2077:
Information:
Removal procedure
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Plug and cap all open ports and tube assemblies.
Illustration 1 g01304121
Illustration 2 g01304528
Loosen hose clamps (5) and remove air inlet hose (1).
Remove allen head screws (21) and remove exhaust elbow (19) from turbocharger (4). Remove gasket (18) from the turbocharger.
Remove banjo bolt (2) and washers (3). Remove the fasteners and the spacers (not shown) for tube clips (6). Remove bolts (14) and remove tube assembly (13) from the cylinder block. Remove O-ring seal (12).
Remove bolts (8) and disconnect tube assembly (10) from the turbocharger. Remove joint (7). If necessary, remove bolts (9) and remove tube assembly (10) from the cylinder block. Remove joint (11).
Remove nuts (17) and remove turbocharger (4) from the exhaust manifold. Remove gasket (20) from the exhaust manifold. If necessary, remove studs (15) from the exhaust manifold. Note: Do not use the actuator rod of the wastegate to lift the turbocharger.Installation procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that the turbocharger is clean and free from damage. Inspect the turbocharger for wear. If the turbocharger is worn, the complete turbocharger must be replaced.
Test the actuator for correct operation. Refer to Systems Operation, Testing and Adjusting, "Wastegate - Test" for more information. If the actuator is damaged or the actuator does not operate within the specified limits, the complete turbocharger must be replaced.
Illustration 3 g01304121
Illustration 4 g01304528
Clean the mating surfaces of the exhaust manifold. If necessary, install studs (15) to the exhaust manifold. Tighten the studs to a torque of 18 N m (13 lb ft). Install a new gasket (20) over the studs.
Position turbocharger (4) onto the exhaust manifold. Install nuts (17) and tighten to a torque of 25 N m (18 lb ft). Note: Do not use the actuator rod of the wastegate to lift the turbocharger .
Ensure that tube assemblies (10) and (13) are clean and free from damage. If necessary, replace the tube assemblies.
If necessary, position a new joint (11) and tube assembly (10) onto the cylinder block. Install bolts (9). Tighten the bolts finger tight. Position a new joint (7) on tube assembly (10). Align tube assembly (10) to the bottom of the turbocharger. Install bolts (8). Tighten the bolts finger tight.Tighten bolts (8) and (9) to a torque of 10 N m (89 lb in).
Lubricate the bearings of turbocharger (4) with clean engine oil through oil inlet port (16). Rotate the shaft of the turbocharger in order to distribute the lubricant.
Install a new O-ring seal (12) to tube assembly (13). Position tube assembly (13) against the cylinder block. Install bolts (14). Tighten the bolts to a torque of 10 N m (89 lb
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Plug and cap all open ports and tube assemblies.
Illustration 1 g01304121
Illustration 2 g01304528
Loosen hose clamps (5) and remove air inlet hose (1).
Remove allen head screws (21) and remove exhaust elbow (19) from turbocharger (4). Remove gasket (18) from the turbocharger.
Remove banjo bolt (2) and washers (3). Remove the fasteners and the spacers (not shown) for tube clips (6). Remove bolts (14) and remove tube assembly (13) from the cylinder block. Remove O-ring seal (12).
Remove bolts (8) and disconnect tube assembly (10) from the turbocharger. Remove joint (7). If necessary, remove bolts (9) and remove tube assembly (10) from the cylinder block. Remove joint (11).
Remove nuts (17) and remove turbocharger (4) from the exhaust manifold. Remove gasket (20) from the exhaust manifold. If necessary, remove studs (15) from the exhaust manifold. Note: Do not use the actuator rod of the wastegate to lift the turbocharger.Installation procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that the turbocharger is clean and free from damage. Inspect the turbocharger for wear. If the turbocharger is worn, the complete turbocharger must be replaced.
Test the actuator for correct operation. Refer to Systems Operation, Testing and Adjusting, "Wastegate - Test" for more information. If the actuator is damaged or the actuator does not operate within the specified limits, the complete turbocharger must be replaced.
Illustration 3 g01304121
Illustration 4 g01304528
Clean the mating surfaces of the exhaust manifold. If necessary, install studs (15) to the exhaust manifold. Tighten the studs to a torque of 18 N m (13 lb ft). Install a new gasket (20) over the studs.
Position turbocharger (4) onto the exhaust manifold. Install nuts (17) and tighten to a torque of 25 N m (18 lb ft). Note: Do not use the actuator rod of the wastegate to lift the turbocharger .
Ensure that tube assemblies (10) and (13) are clean and free from damage. If necessary, replace the tube assemblies.
If necessary, position a new joint (11) and tube assembly (10) onto the cylinder block. Install bolts (9). Tighten the bolts finger tight. Position a new joint (7) on tube assembly (10). Align tube assembly (10) to the bottom of the turbocharger. Install bolts (8). Tighten the bolts finger tight.Tighten bolts (8) and (9) to a torque of 10 N m (89 lb in).
Lubricate the bearings of turbocharger (4) with clean engine oil through oil inlet port (16). Rotate the shaft of the turbocharger in order to distribute the lubricant.
Install a new O-ring seal (12) to tube assembly (13). Position tube assembly (13) against the cylinder block. Install bolts (14). Tighten the bolts to a torque of 10 N m (89 lb
Caterpillar parts catalog:
Parts arm Caterpillar catalog:
5S6854
ARM ASSEM. (Exhaust)
120, 120G, 14E, 1673C, 225, 3304, 3304B, 3306, 517, 527, 561C, 627, 637D, 920, 941, 950, 951B, 966C, 977K, 980B, D4D, D5, D6C, G3304
120, 120G, 14E, 1673C, 225, 3304, 3304B, 3306, 517, 527, 561C, 627, 637D, 920, 941, 950, 951B, 966C, 977K, 980B, D4D, D5, D6C, G3304
5S6855
ARM ASSEM. (Intake)
120, 120G, 14E, 1673C, 225, 3304, 3304B, 3306, 517, 527, 561C, 627, 637D, 920, 941, 950, 951B, 966C, 977K, 980B, D4D, D5, D6C, G3304
120, 120G, 14E, 1673C, 225, 3304, 3304B, 3306, 517, 527, 561C, 627, 637D, 920, 941, 950, 951B, 966C, 977K, 980B, D4D, D5, D6C, G3304
2R0519
ARM ASSEM.
120G, 12G, 130G, 140G, 14G, 16G, 227, 235, 245, 518, 776, 777, 824B, 950, 955K, 955L, 966C, 980, D10, D4D, D4E
120G, 12G, 130G, 140G, 14G, 16G, 227, 235, 245, 518, 776, 777, 824B, 950, 955K, 955L, 966C, 980, D10, D4D, D4E
6K5499
ARM
120G, 12E, 130G, 14E, 14G, 16G, 227, 235, 245, 613B, 621, 621B, 621R, 631C, 637D, 641B, 815B, 825B, 920, 941, 950, 950B, 955L, 966C, 966D, 977K, 980, 980C, 988, 988B, 992C, D10, D4D, D4E, D5B, D6D
120G, 12E, 130G, 14E, 14G, 16G, 227, 235, 245, 613B, 621, 621B, 621R, 631C, 637D, 641B, 815B, 825B, 920, 941, 950, 950B, 955L, 966C, 966D, 977K, 980, 980C, 988, 988B, 992C, D10, D4D, D4E, D5B, D6D
5V4846
ARM AS
120G, 12G, 130G, 140G, 14G, 16G, 245, 518, 518C, 528B, 530B, 589, 785, 815B, 826C, 834B, 910, 916, 918F, 920, 931C II, 936, 943, 950, 950B, 950F II, 953, 955L, 963, 973, 980C, 988B, 992C, CP-433C, CP-...
120G, 12G, 130G, 140G, 14G, 16G, 245, 518, 518C, 528B, 530B, 589, 785, 815B, 826C, 834B, 910, 916, 918F, 920, 931C II, 936, 943, 950, 950B, 950F II, 953, 955L, 963, 973, 980C, 988B, 992C, CP-433C, CP-...
5V3260
ARM ASSEM. (L.H.)
920, 950
920, 950
5V3271
ARM ASSEM. (R.H.)
920, 950
920, 950
5C7596
ARM
950, CB-434
950, CB-434
9M4582
ARM
824B, 834, 988
824B, 834, 988
8K8512
ARM
992
992