AXLE GP-IDLER 2583031 - Caterpillar

TEBE5709-01
15May2017
(Revised 15May2018)
B020
D241
D430
E300
E310
Before/After
(Limited distribution)
PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST SYSTEM ON CERTAIN 3512C HD AND 3516C HD MARINE ENGINES
1059 7750 1061 1067 PS45483
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45483" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 15May2017 Service Letter. Changes have been made to the Termination Date, Affected Product, Parts Needed, and Service Claim Allowances.
TERMINATION DATE
30Jun2019
PROBLEM
The existing exhaust system can leak on certain 3512C HD and 3516C HD Marine Engines. If the existing system leaks an entire replace the exhaust log design to the bolted flange design for improved robustness and avoiding repeat leaks.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
3512C HD T3R00291-00292, 306-308, 312-314, 318-326, 329-331, 334, 336, 338-343
*******Group 2*******
3512C HD T3P00273-00274, 289-290, 320
T3S00222-00227
*******Group 3*******
3512C HD T3W00262-00264, 266, 270, 275, 277, 279
*******Group 4*******
3516C HD TKY00253, 256, 354
*******Group 5*******
3516C HD TKR00249, 251-252
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
19 0S0509 BOLT
4 1W4658 CLAMP-V-BAND
17 2H3755 BOLT
80 2N2766 LOCKNUT
12 4P7680 SPACER-HIGH TEMP
12 4S5898 SEAL-O-RING
1 5B4399 SEAL-O RING
74 5M2894 WASHER-HARD
4 6J2680 SEAL-O-RING
12 6V9769 SEAL-O-RING
80 7L6443 BOLT-HEX HEAD
3 8T1919 SEAL-O-RING
4 9L2295 BOLT-HEX HEAD
48 9L7373 BOLT-HIGH TEMP
17 9M1974 WASHER-HARD
1 1003145 MANIFOLD-EXHAUST
4 1003146 MANIFOLD-EXHAUST
1 1003147 MANIFOLD-EXHAUST
4 1003148 MANIFOLD-EXHAUST
4 1077954 SPACER-HIGH TEMP
2 1097411 SEAL-O-RING
160 1108314 WASHER
2 1228856 GASKET AS
4 1674407 SEAL-O-RING
4 1808424 SEAL-O-RING
10 2224701 BELLOWS AS
2 2254340 CLAMP
2 2287089 SEAL-O-RING-ORFS
22 2295333 SEAL
2 2301072 GASKET
2 2616847 ADAPTER
4 2840753 WASHER-SST
3 2949072 SEAL-O-RING-ORFS
2 3014515 SHIELD
4 3025889 CLAMP-V-BAND
1 3451924 GASKET
2 3487062 SEAL-PIP
10 3808583 BRACKET AS
1 3808616 BRACKET AS
1 3808617 BRACKET AS
2 3840516 BELLOWS AS
1 4161269 BRACKET AS
12 4289129 GASKET
22 4289130 GASKET
5 4289132 GASKET
2 4461290 CLAMP
1 4895365 MANIFOLD-EXHAUST
1 4895366 MANIFOLD-EXHAUST
1 4899246 BELLOWS AS
1 4899247 BELLOWS AS
1 4899248 ADAPTER
2 4900654 BELLOWS AS
1 4960831 SHIELD AS
2 4960832 SHIELD AS
1 4960833 SHIELD AS
1 4960835 SHIELD AS
1 4978018 SHIELD AS
1 4978019 SHIELD AS
1 4978020 SHIELD AS
1 4978021 BRACKET
1 4978022 BRACKET
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total