BASE 2600180 - Caterpillar

PROBLEM
The existing duo cone seal can leak or fail on certain AD30 Underground Articulated Trucks. If the existing duo cone seal fails it can lead to more extensive damage within the axle assembly.
AFFECTED PRODUCT
Model Identification Number
AD30 CXR00101-00126, 128-138, 270, 1103, 75001-75002
DXR00200-00609, 611, 615-617
PARTS NEEDED
Qty
Part Number Description
10 2S0736 WASHER-HARD
1 5J1086 SEAL-O RING
10 8T2393 BOLT-SOCKET HD
1 9X3977 SEAL-RING
1 3810705 SEAL GROUP
1 3854571 SEAL GP-DUO CONE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
If the duo cone seal is leaking, refer to the Service Manual as necessary and replace the duo cone seal and related parts with the new parts listed in the parts needed. Do not attempt to install the duo cone seals without the proper tooling. 8T-9206 and 1U-6435 Seal Installers are required to properly install the duo cone seal assemblies.
The Disassembly and Assembly modules are as follows:
- Disassembly and Assembly
- AD30 Underground Articulated Truck Power Train
- Media Number -RENR6911
- Final Drive, Brake and Wheel ? Remove & Install
- Disassembly and Assembly
- AD30 Underground Articulated Truck Power Train
- Media Number -RENR6911
- Final Drive Spindle, Service and Parking Brake ? Disassemble & Assemble
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-4000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
4001-8000 hrs,
25-36 mo 33.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 17.5-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.