BASE AS-OIL FILTER 2803392 - Caterpillar

Illustration 1 g00934815
Weight of the transmission gearbox ... 192 kg (423 lb)Oil type ... SAE 80Oil capacity ... 4.8 L (1.3 US gal)Maximum input torque ... 1660 N m (1225 lb ft)Maximum input RPM ... 3250 rpm (1) Opening pressure of the breather ... 40 kPa (6 psi)
Illustration 2 g00934818
View A-ASectional View of the Transmission Gearbox (2) Use shims in order to obtain proper axial play. ... 0.3 0.1 mm (.012 .004 inch) (3) Torque for the nut ... 800 N m (600 lb ft) (4) Use shims in order to obtain the proper axial play. ... 0.3 0.1 mm (.012 .004 inch) (5) Use shims in order to obtain the required claw separation. ... 0.45 0.2 mm (.0177 .0079 inch) (6) Use shims in order to obtain the proper axial play. ... 0.3 0.1 mm (.012 .004 inch)Use the following procedure in order to adjust the clearance between bearing race (8) to cover (7) clearance.
Measure the distance between bearing outer ring (8) and the inside face of the cover (7) .
The washer package thickness (9) must measure 0.2 0.1 mm (.008 .004 inch) less than the measurement that was taken in step 1. (10) Apply 5P-0960 Molybdenum Grease to the new oil seals prior to assembly. (11) Torque for the bolts ... 67 N m (50 lb ft)
Illustration 3 g00934822
View B-BSectional View of the Shift Valve (12) Torque for the nut ... 135 N m (100 lb ft)Apply 4C-9507 Retaining Compound to the threads of nut (12) . (13) Torque for the cover ... 140 N m (105 lb ft) (14) Torque for the bolts ... 67 N m (50 lb ft) (15) Torque for the bolts ... 46 N m (35 lb ft)
Illustration 4 g00934888
Exploded View of the Output Shaft Cover (16) Torque for the nine bolts ... 115 N m (85 lb ft) (17) Torque for the two pinion nuts ... 800 N m (600 lb ft)Apply 4C-9506 Retaining Compound to the threads of pinion nut (17) prior to assembly. (18) Use the washers in order to obtain the proper axial play of the output shaft. ... 0.10 0.05 mm (.004 .002 inch)Bearing (19) must be seated 4.5 0.5 mm (.18 .02 inch) from the outside housing.Speed Sensor
Illustration 5 g00936270
(20) Speed Sensor Maximum operating voltage ... 32 Volts Maximum current consumption without load ... 20 mA Frequency range ... 5 Hz to 20 kHz Operating temperature range ... -40 to 125 °C (-40 to 255 °F) Maximum pressure of the sensor head ... 2500 kPa (360 psi) Sensing distance ... 0.2 to 2.5 mm