3528839 BASE AS-OIL FILTER Caterpillar parts
140M, 140M 2, 160M, 160M 2, 627G, 637D, 637E, 637G, 814F II, 815F II, 816F II, 973C, 973D, C-9, C9, CX31-C9I, D6R, D6R II, D6R III, D6R STD, D6T, D7E, D7R XR, MTC735, TH31-E61
Rating:
Alternative (cross code) number:
CA3528839
352-8839
3528839
CA3528839
352-8839
3528839
Weight: 10 pounds 4 kg.
CHALLENGER, WHEEL TRACTOR,
Compatible equipment models: 3528839:
Information:
Remove Pistons
1. Remove the carbon ridge from inside top surface of cylinders.2. Rotate the crankshaft to position the connecting rod for the cap to be removed.3. Remove the connecting rod bearing cap and lower half of connecting rod bearing.
REMOVING CONNECTING ROD BEARING CAP4. Push the piston and connecting rod upward until the piston rings clear the cylinder block. Remove the piston and connecting rod from the cylinder block.
REMOVING PISTON
Do not allow the connecting rods to hit the bottom edge of the cylinder bores or crankshaft journals when removing or installing. Check the lower portion of the bores for burrs or scratches. Use crocus cloth to remove any burrs or scratches from bottom edge of the bores.
5. Keep the connecting rod bearing cap with its respective connecting rod and piston.6. Repeat Steps 2 through 5 for the remaining pistons.Install Pistons
1. Rotate the crankshaft to position bearing journal of the piston to be installed.2. Lubricate the crankshaft bearing journal, bore in cylinder block, piston, rings, and connecting rod bearings with clean engine oil (SAE 30).3. Install a 1Y7426 Ring Compressor (3), or the 4S9450 Compressor (1) and the 4S9446 Clamp (2) from the 4S9458 Teflon Seal Tool Group, on the piston to compress the rings. Install the piston and connecting rod in cylinder bore with piston crater toward vee of engine. Guide the lower end of connecting rod over the crankshaft journal to prevent damage to the crankshaft.
INSTALLING PISTON
1. 4S9450 Compressor. 2. 4S9446 Clamp.
INSTALLING PISTON ALTERNATE METHOD
3. 1Y7426 Ring Compressor.4. Install the connecting rod cap to connecting rod so numbers correspond and both numbers appear on the same side. Lubricate bolt threads, seating faces of cap and nuts, install the retaining nuts and tighten to 30 3 lb. ft. (4.1 0.4 mkg). Mark cap and nut with matching marks. Tighten additional from mark 60° 5°.5. Repeat Steps 1 thru 4 for the remaining pistons.Disassemble Piston
1. Use ring expander (1) to remove rings.
REMOVING RINGS
1. 5F9059 Ring Expander.2. Remove snap ring (5) and push piston pin (2) out of piston (4) and connecting rod (3).
PISTON DISASSEMBLED
2. Piston pin. 3. Connecting rod. 4. Piston. 5. Snap ring.Assemble Piston
1. Install connecting rod into piston with boss on rod on same side as crater in piston crown.
CONNECTING ROD AND PISTON
CONNECTING ROD AND PISTON Installation of connecting rods WITHOUT BOSS on rod; Install connecting rod into piston with cylinder identification number (as marked on the lower end of the rod and on the cap) 180° opposite the crater in piston crown.2. Install piston pin and snap rings.3. Use the 8S2304 Piston Ring Groove Cleaner to clean the piston ring grooves before installing piston rings.
8S2304 RING GROOVE CLEANER4. Install oil ring spring (6) before installing oil ring.
INSTALLING OIL RING SPRING
6. Oil ring spring.5. Use a 5F9059 Ring Expander to install piston rings. Install compression ring with side marked "TOP" toward top of piston. Install oil ring with gap 180° from oil ring spring joint and approximately 120° from compression ring gap.
1. Remove the carbon ridge from inside top surface of cylinders.2. Rotate the crankshaft to position the connecting rod for the cap to be removed.3. Remove the connecting rod bearing cap and lower half of connecting rod bearing.
REMOVING CONNECTING ROD BEARING CAP4. Push the piston and connecting rod upward until the piston rings clear the cylinder block. Remove the piston and connecting rod from the cylinder block.
REMOVING PISTON
Do not allow the connecting rods to hit the bottom edge of the cylinder bores or crankshaft journals when removing or installing. Check the lower portion of the bores for burrs or scratches. Use crocus cloth to remove any burrs or scratches from bottom edge of the bores.
5. Keep the connecting rod bearing cap with its respective connecting rod and piston.6. Repeat Steps 2 through 5 for the remaining pistons.Install Pistons
1. Rotate the crankshaft to position bearing journal of the piston to be installed.2. Lubricate the crankshaft bearing journal, bore in cylinder block, piston, rings, and connecting rod bearings with clean engine oil (SAE 30).3. Install a 1Y7426 Ring Compressor (3), or the 4S9450 Compressor (1) and the 4S9446 Clamp (2) from the 4S9458 Teflon Seal Tool Group, on the piston to compress the rings. Install the piston and connecting rod in cylinder bore with piston crater toward vee of engine. Guide the lower end of connecting rod over the crankshaft journal to prevent damage to the crankshaft.
INSTALLING PISTON
1. 4S9450 Compressor. 2. 4S9446 Clamp.
INSTALLING PISTON ALTERNATE METHOD
3. 1Y7426 Ring Compressor.4. Install the connecting rod cap to connecting rod so numbers correspond and both numbers appear on the same side. Lubricate bolt threads, seating faces of cap and nuts, install the retaining nuts and tighten to 30 3 lb. ft. (4.1 0.4 mkg). Mark cap and nut with matching marks. Tighten additional from mark 60° 5°.5. Repeat Steps 1 thru 4 for the remaining pistons.Disassemble Piston
1. Use ring expander (1) to remove rings.
REMOVING RINGS
1. 5F9059 Ring Expander.2. Remove snap ring (5) and push piston pin (2) out of piston (4) and connecting rod (3).
PISTON DISASSEMBLED
2. Piston pin. 3. Connecting rod. 4. Piston. 5. Snap ring.Assemble Piston
1. Install connecting rod into piston with boss on rod on same side as crater in piston crown.
CONNECTING ROD AND PISTON
CONNECTING ROD AND PISTON Installation of connecting rods WITHOUT BOSS on rod; Install connecting rod into piston with cylinder identification number (as marked on the lower end of the rod and on the cap) 180° opposite the crater in piston crown.2. Install piston pin and snap rings.3. Use the 8S2304 Piston Ring Groove Cleaner to clean the piston ring grooves before installing piston rings.
8S2304 RING GROOVE CLEANER4. Install oil ring spring (6) before installing oil ring.
INSTALLING OIL RING SPRING
6. Oil ring spring.5. Use a 5F9059 Ring Expander to install piston rings. Install compression ring with side marked "TOP" toward top of piston. Install oil ring with gap 180° from oil ring spring joint and approximately 120° from compression ring gap.
Cat SIS web machinery list:
Parts base Caterpillar catalog:
8N4457
BASE GP-OIL FILTER
120B, 120G, 12G, 12H, 12H ES, 12H NA, 130G, 140B, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235,...
120B, 120G, 12G, 12H, 12H ES, 12H NA, 130G, 140B, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235,...
9Y7149
BASE AS-OIL FILTER
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140B, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 235B, 235C, 235D, 330, 330 L, 3304, 3304B, 3306, 3306B, 3306C...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140B, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 235B, 235C, 235D, 330, 330 L, 3304, 3304B, 3306, 3306B, 3306C...
2W6681
BASE AS-OIL FILTER
120G, 12G, 130G, 140B, 140G, 14G, 160G, 1673C, 3304, 3304B, 3306, 3306B, 572G, 615C, 627E, 637E, 815B, 936, 963, 973, D250B, D25C, D300B, D30C, D350C, D35C, D6D, D7G, G3304
120G, 12G, 130G, 140B, 140G, 14G, 160G, 1673C, 3304, 3304B, 3306, 3306B, 572G, 615C, 627E, 637E, 815B, 936, 963, 973, D250B, D25C, D300B, D30C, D350C, D35C, D6D, D7G, G3304
7N9519
BASE AS-FUEL FILTER
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 235B, 3204, 330, 330 L, 3304, 3304B, 3306, 3306B, 3306C, 330B, 330B L, 350...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 235B, 3204, 330, 330 L, 3304, 3304B, 3306, 3306B, 3306C, 330B, 330B L, 350...
8N0803
BASE-FILTER
16H NA, 215, 235, 235B, 3114, 3116, 3204, 330, 330 L, 3304, 3304B, 3306, 3306B, 3306C, 330B, 330B L, 3412, 3412C, 350, 45, 528, 528B, 530B, 545, 572R, 587R, 621E, 621F, 623E, 623F, 627B, 627E, 627F, 6...
16H NA, 215, 235, 235B, 3114, 3116, 3204, 330, 330 L, 3304, 3304B, 3306, 3306B, 3306C, 330B, 330B L, 3412, 3412C, 350, 45, 528, 528B, 530B, 545, 572R, 587R, 621E, 621F, 623E, 623F, 627B, 627E, 627F, 6...
4N5490
BASE ASSEM.
1673C, 3208, 3304, 3306, 518, 528, 627B, 637D, 920, 930, 950, 966C, 977K, D6C, D6D, D7F, D7G
1673C, 3208, 3304, 3306, 518, 528, 627B, 637D, 920, 930, 950, 966C, 977K, D6C, D6D, D7F, D7G
1N2901
BASE ASSEM.
637D
637D
9T8292
BASE-FILTER
814B, 814F, 814F II, 815B, 815F, 815F II, 816F, 816F II, 824C, 826C, 950B, 950B/950E, 950F, 950F II, 960F, R1300, R1300G
814B, 814F, 814F II, 815B, 815F, 815F II, 816F, 816F II, 824C, 826C, 950B, 950B/950E, 950F, 950F II, 960F, R1300, R1300G
2022398
BASE-POWER TRAIN FILTER
770, 772, 785C, 785D, 789C, 793D, 814F, 814F II, 815F, 815F II, 816F, 816F II, R3000H
770, 772, 785C, 785D, 789C, 793D, 814F, 814F II, 815F, 815F II, 816F, 816F II, R3000H
2571820
BASE
815B, 815F, 815F II
815B, 815F, 815F II
3111361
BASE AS
D7E
D7E
3805775
BASE AS
D7R XR
D7R XR
2095074
BASE AS
627G, 637G, 973C, C-9, C9, D6R II, MTC735
627G, 637G, 973C, C-9, C9, D6R II, MTC735
1833556
BASE AS-OIL FILTER
C-9, C9, MTC735
C-9, C9, MTC735
3536988
BASE GP-VALVE COVER
12H, 140M, 140M 2, 160M, 160M 2, 2590, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 340D L, 340D2 L, 511, 521, 521B, 522, 522B, 532, 541, 541 2, 551...
12H, 140M, 140M 2, 160M, 160M 2, 2590, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 340D L, 340D2 L, 511, 521, 521B, 522, 522B, 532, 541, 541 2, 551...
2712418
BASE GP-VALVE COVER
12H, 160M, 2290, 2390, 2391, 2491, 2590, 330C, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 511, 521, 521B, 522, 522B, 532, 541, 541 2, 551, 552, 552 2, 58...
12H, 160M, 2290, 2390, 2391, 2491, 2590, 330C, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 511, 521, 521B, 522, 522B, 532, 541, 541 2, 551, 552, 552 2, 58...
1837136
BASE AS
236, 248
236, 248
1754234
BASE AS
236, 248
236, 248
1641216
BASE AS
416D, 420D, 424D, 428D, 430D, 432D, 438D, 442D, 446D
416D, 420D, 424D, 428D, 430D, 432D, 438D, 442D, 446D
1641279
BASE AS
416D, 416E, 420D, 420E
416D, 416E, 420D, 420E
1643730
BASE AS
446B
446B
2386790
BASE AS-FUEL FILTER
345B, 345B II, 345B II MH, 345B L, C-10, C-12, C7, C9, CX31-C9I, MTC835, TH31-E61, TK1051, W345B II
345B, 345B II, 345B II MH, 345B L, C-10, C-12, C7, C9, CX31-C9I, MTC835, TH31-E61, TK1051, W345B II
2898215
BASE-VALVE MECHANISM COVER
24M, 3406E, 3456, 385B, 385C, 385C L, 5090B, 735, 740, 770, 772, 834H, 980G, 980G II, 980H, 988H, AD30, AD55, C15, C18, CX31-C15I, D8R II, MTC835, R2900, R2900G, TH35-C15I
24M, 3406E, 3456, 385B, 385C, 385C L, 5090B, 735, 740, 770, 772, 834H, 980G, 980G II, 980H, 988H, AD30, AD55, C15, C18, CX31-C15I, D8R II, MTC835, R2900, R2900G, TH35-C15I
1774152
BASE-VALVE MECHANISM COVER
24M, 3406E, 3456, 365C, 365C L, 365C L MH, 374D L, 385B, 385C, 385C FS, 385C L, 385C L MH, 583T, 587T, 621G, 623G, 627F, 627G, 631D, 631G, 637D, 637E, 637G, 651B, 657B, 657E, 657G, 735, 740, 770, 772,...
24M, 3406E, 3456, 365C, 365C L, 365C L MH, 374D L, 385B, 385C, 385C FS, 385C L, 385C L MH, 583T, 587T, 621G, 623G, 627F, 627G, 631D, 631G, 637D, 637E, 637G, 651B, 657B, 657E, 657G, 735, 740, 770, 772,...