BATTERY GP 3941076 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B 339-9352 Inj. Sys. Cap Kit 1
265-2256 Wipers 1
C 1P-0808 Multipurpose Grease 1
D 312-2840 Socket 1 Note: When Tooling (B) is removed be careful to prevent contamination. Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.
Illustration 1 g02149623
Remove the O-ring seals from dowel assembly (14), clean, and inspect. If necessary, replace the O-ring seals with new. Remove Tooling (B) and clean oil supply hole. Install dowel assembly (14).
Inspect fire ring (15) for damage and install new, if necessary. Install fire ring (15). Install a new gasket (13) onto the cylinder block.
Illustration 2 g02090574
Attach Tooling (A) and a suitable lifting device onto cylinder head (3). Cylinder head (3) weighs approximately 68 kg (150 lb). Position cylinder head (3) onto the cylinder block. Lubricate the threads of bolts (4) with oil. Install bolts (4).
Illustration 3 g02161103
Hand tighten all bolts (4) in the numerical sequence to a maximum torque of 15 N m (11 lb ft). Use Tooling (D) to tighten bolts (4) in the numerical sequence to a torque of 100 10 N m (75 7 lb ft). Tighten bolts (4) again in the numerical sequence to a torque of 250 15 N m (185 11 lb ft). Tighten bolts (4) in the numerical sequence for an additional 180 5 degrees.
Install the unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Illustration 4 g02090762
Illustration 5 g01285695
Apply clean engine oil to Area (X). Repeat for the opposite collar. Apply Tooling (C) to the ends of tube assembly (6). Install tube assembly (6). Install new bolts (10) and new bolts (7) hand tight. Evenly tighten new bolts (10) to a torque of 20 N m (15 lb ft). Evenly tighten new bolts (7) to a torque of 20 N m (15 lb ft). Evenly tighten new bolts (10) to a torque of 40 N m (30 lb ft). Evenly tighten new bolts (7) to a torque of 40 N m (30 lb ft).
Connect harness assembly (9). Replace the O-ring seals on both ends of the tube assembly (5). Install tube assembly (5). Install the washer and bolt (8).
Position inlet manifold (12). Install bolts (11). Position exhaust manifold (2). Install bolts (1).
Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change". End By:
Install the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Push Rods - Install".