BATTERY 8C3628 - Caterpillar

Illustration 1 g02426876
Note: All bores must be free of paint. Use 5P-0960 Grease Cartridge in order to coat all bores for the pins, the bushings, the stick, the upper frame, and the cylinder pin bores. After you assemble the bushings coat all the bores and the bushings with 5P-0960 Grease Cartridge . (1) As required, use the following shims in order to adjust the minimum lateral clearance of 0.5 mm (0.02 inch) to the maximum lateral clearance of 0.8 mm (0.03 inch) on each end of the pin. Shims may be required at each cylinder face according to the particular axial cylinder alignment: Thickness of one 133-2427 Shim ... 0.5 mm (0.02 inch) Thickness of one 093-0090 Shim ... 1.0 mm (0.04 inch) Thickness of one 093-0122 Shim ... 2.0 mm (0.09 inch) (2) Torque for six bolts ... 240 20 N m (177 15 lb ft) (3) 222-7990 Bushing Bore diameter of the bushing before assembly ... 90.270 to 90.357 mm (3.5539 to 3.5574 inch) Installation depth of the bushing ... 9.5 0.5 mm (0.37 0.02 inch) (4) As required, use the following shims in order to adjust the minimum lateral clearance of 0.5 mm (0.02 inch) to the maximum lateral clearance of 0.8 mm (0.03 inch): Thickness of one 133-2425 Shim ... 0.5 mm (0.02 inch) Thickness of one 093-0083 Shim ... 1.0 mm (0.04 inch) Thickness of one 7Y-2498 Shim ... 1.6 mm (0.06 inch) Thickness of one 093-0115 Shim ... 2.0 mm (0.08 inch) (5) Lubricate the sealing lip of two lip type seals lightly with the lubricant that is being sealed. (6) Diameter of the 188-3351 Pin ... 99.95 0.04 mm (3.935 0.002 inch) (7) Torque for two bolts ... 325 40 N m (240 30 lb ft) (8) Diameter of the 202-3165 Pin As ... 79.950 0.025 mm (3.1476 0.0010 inch) (9) Diameter of the 188-1361 Pin As ... 89.950 0.025 mm (3.5413 0.0010 inch) (10) As required, use the following shims in order to adjust the minimum lateral clearance of 0.5 mm (0.02 inch) to the maximum lateral clearance of 0.8 mm (0.03 inch): Thickness of one 7Y-2497 Shim ... 0.5 mm (0.02 inch) Thickness of one 093-0084 Shim ... 1.0 mm (0.04 inch) Thickness of one 133-2426 Shim ... 1.6 mm (0.06 inch) Thickness of one 093-0116 Shim ... 2.0 mm (0.08 inch)