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BEAM AS 4Z9301 - Caterpillar



4Z9301 BEAM AS Caterpillar parts BEAM
Rating:
71
Alternative (cross code) number:
CA4Z9301
4Z-9301
4Z9301
Caterpillar 4Z9301 BEAM AS
Weight: 11860 pounds 5379 kg.

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Attach a suitable lifting device to turbocharger (10). The weight of turbocharger (10) is approximately 34 kg (75 lb).
Install gasket (37) and turbocharger (10).
Apply Tooling (A) to the threads of four bolts (36).
Install bolts (36) and the four locknuts. Do not tighten the bolts completely at this time.
Illustration 2 g03877707
Loosen the nuts on V-band clamps (32) and (34) to allow cartridge assembly (33) and compressor housing (35) to rotate.
Illustration 3 g03877715
Connect hose assemblies (26), (30), and (31).
Connect tube assembly (27).
Install elbow (28) and clamp (29).
Tighten clamp (29).
Illustration 4 g03877712
Tighten two clamps (25).
Tighten four bolts (36) to a torque of 70 5 N m (52 4 lb ft).
Illustration 5 g03877725
Position V-band clamp (32), vertically, as shown.
Position V-band clamp (34), horizontally, as shown.
Tighten the nuts on V-band clamp (34) to a torque of 13.6 1.2 N m (120 10 lb in).
Tighten the nuts on V-band clamp (32) to a torque of 18 1.6 N m (160 14 lb in). Loosen nuts on V-band clamp (32) 1 to 2 turns. Tighten the nuts on V-band clamp (32) to a torque of 13.6 1.2 N m (120 10 lb in).
Illustration 6 g03877711
Install Heat Shield As (24).
Illustration 7 g03877710
Install Heat Shield As (21). Connect spring (22) and spring (23).
Illustration 8 g03877709
Install Heat Shield As (17). Connect spring (18), spring (19), and spring (20).
Illustration 9 g03877708
Install Heat Shield As (14). Connect spring (12), spring (13), spring (14), and spring (15).
Illustration 10 g03877185
Install exhaust joint (11) and clamp (9) to turbocharger (10).
Tighten clamp (9).
Install two metal seal rings (8). Note: Install metal seal rings (8) with the ring end gaps 180 degrees apart.
Illustration 11 g03877202
Install two metal seal rings (7) to elbow (3). Note: Install metal seal rings (7) with the ring end gaps 180 degrees apart.
Illustration 12 g03876644
Illustration 13 g03877201
Install elbow (3).
Install three bolts (6).
Install two retainers (5) and two bolts (4).
Illustration 14 g01152383
Install heat shields (1) and (2).
Fill the cooling system. Refer to Operation and Maintenance Manual, "Capacities (Refill)" for the capacity of the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Extended Life Coolant - Change" for the proper filling procedure. End By:
Install the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".
Remove the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Remove and Install".


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