BEARING-CONNECTING ROD 1W8539 - Caterpillar

Caterpillar Products Machine Engines All 3500 SeriesElectric Power GenerationC27 PET GEN SET (S/N: EGG1-UP; R8W1-UP)Engine 3400Generator SetC27 GEN SET (S/N: 2A31-UP; RJA1-UP; DWB1-UP; N1B1-UP; STR1-UP; GDS1-UP; T4Z1-UP)C32 (S/N: BT41-UP; WJD1-UP; WJE1-UP; DLT1-UP; PHT1-UP)C32 GEN SET (S/N: NRC1-UP; SXC1-UP; JSJ1-UP; WDR1-UP; FLX1-UP; JAZ1-UP)C32 MAR GS ENG (S/N: RNE1-UP; RNX1-UP)Industrial EngineC27 (S/N: AT41-UP)C27 INDUSTRIAL (S/N: JFJ1-UP; RAM1-UP)C32 INDUSTRIAL (S/N: TLD1-UP; NST1-UP)Locomotive EngineC27 LOCO (S/N: WJC1-UP)Marine EngineC32 MARINE (S/N: RXB1-UP; RNC1-UP; RND1-UP; RSD1-UP; RPM1-UP; SDN1-UP; RNR1-UP; SLT1-UP; T3T1-UP; RNY1-UP; RNZ1-UP)C32 MARINE GS (S/N: RNF1-UP; DSJ1-UP; RTK1-UP)Petroleum EngineC27 PETROLEUM (S/N: NAR1-UP)C32 PETROLEUM (S/N: B2C1-UP; SDK1-UP; SMP1-UP)Petroleum Power Train PackageC27 KNOCKDOWN K (S/N: 1271-UP)C32 KNOCKDOWN K (S/N: 1321-UP)C32 PET GENSET (S/N: PEF1-UP; PEK1-UP)Power ModuleC32 POWER MODUL (S/N: MED1-UP; KNM1-UP)Problem
Excessive wear between the 9U-5758 Cylinder End Shaft Weldment and the 9U-7828 Index Plate can cause uncontrolled rotation that could lead to economic loss or personal injury. It is recommended that the user implements an inspection and maintenance program every 6 months, or if excessive play is observed in the rotation axis.Solution
Inspection Process
In the photograph below, reference the arrow pointing to 9U-7828 Index Plate (2). Remove bolt and spring washer to inspect visually, the 9U-5758 Cylinder End Shaft Weldment and the 9U-7828 Index Plate joint. Ensure that there is no load or engine mounted in the rollover stand at the time of disassembly, for inspection.Wear indicators are shown in the attached photographs. Replace the 9U-7828 and 9U-5758 when the corners show signs of rounding.Recommendations
The 4C9832 stand is designed for a working load limit (WLL) of 20,000 lbs. The stand is intended to support and rotate only an engine “short block” configuration (block, crankshaft, cylinder packs, camshaft, and cylinder heads), with the remaining assembly/disassembly to be completed on an appropriate stationary fixture. Non-Caterpillar adapter plates have been used to rotate complete engine assemblies which can overload the stand, and change the center of rotation. This results in accelerated wear to these components. Modified adapter plates are not recommended for use.
Illustration 1 g06139644
Illustration 2 g06139230
Illustration 3 g06139240
Illustration 4 g06139272
Illustration 5 g06139291