BEARING 3D5403 - Caterpillar

Checks Before the Delivery of the 785G Off-Highway Truck
The page that is following is a list of assembly checks and systems checks that are recommended. Do this checklist before the truck is delivered to the customer. Do all of the checks and verify that the systems function properly.Refer to the Air System and Brakes Testing and Adjusting, "Service Brake Discs – Check". Also, refer to Guideline for Reusable Parts and Salvage, SEBF8095, "Service Brakes for Off-Highway Trucks and Tractors" to determine the service intervals. Record all data in the Air System and Brakes Testing and Adjusting, "Worksheets". Use the Service Manual and use the Operation and Maintenance Manual to correct any system problems before you deliver the truck.Create a Product Status Report
Illustration 104 g03394188
From the toolbar, click "Information" and "Product Status Report".
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Run the Product Status Report. Note: The Product Status Report will show the injector codes for Table 21.After you complete the final check, sign your name and the name of the dealer. Make copies of the check procedure, as well as the Product Status Report as an ".xml" file. Mail (or e-mail) the copies to the following addresses:Note: If needing to view the ".xml" file, word processing software can be used.Caterpillar Inc.
Attention: MCE Product Support
785G Off-Highway Trucks
N. 27th and Pershing Road
Decatur, IL 62525
Caterpillar Inc.
Attn: Emissions Compliance
12009 State Rte 29
Bldg VV, Dock 55
Mossville, IL 61552
Also, email a copy of the check procedure to:Emissions_Compliance
Dealer:____________________Inspector Signature:____________________Customer:____________________Product Identification Number:____________________Predelivery Worksheet
Table 41
Date Personnel ID Model Machine Serial Number Engine Serial Number Pump Electronic Tank Unit (PETU) Serial Number Clean Emissions Module (CEM) Serial Number(1) Hours Inspector Name
(1) CEM Serial Number Plate is located on the mounting structure (cradle) of the CEMNote: All product improvement programs (PIP) for safety must be completed.
Table 42
Visual Inspection Service Points and Fluid Levels Operation After Operation
Engine (1) (2) _ Paint
_ Outside Damage
_ Leaks
_ Torque marking of all aftertreatment joints
_ Flexpipe Ball and Slip joints torqued to the specified value in Special Instruction, UENR6766, "Assembly Procedure for the 785G Off-Highway Truck" _ Oil
_ Coolant
_ Fuel
_ Batteries OVC > (12.45) _ VDC1 _ VDC2
_ Air Filters
_ Drain Water from Fuel Tank
_ Drain Water Separator
_ Open Coolant conditioner Valves
_ Grease Fittings
_ Diesel Exhaust Fluid _ Priming Pump
_ Governor Control
_ Air Compressor
_ Smoke Color
_ Unusual Noise _ Air Cleaner Indicator
_ V-Belt Tension
_ Leaks - Oil, Air, Fuel, Coolant, Diesel Exhaust Fluid (DEF)
_ Friction on Hoses
_ Friction on Wires
_ Loose Wire Connections
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