BEARING (Thrust) 9S1162 - Caterpillar

Removal Procedure
Personal injury or death can result from high voltage.When power generation equipment must be in operation to make tests and/or adjustments, high voltage and current are present.Improper test equipment can fail and present a high voltage shock hazard to its user.Make sure the testing equipment is designed for and correctly operated for high voltage and current tests being made.When servicing or repairing electric power generation equipment:
Make sure the unit is off-line (disconnected from any utility and/or other generators that can provide power service), and either lock out or tag as "DO NOT OPERATE".
Remove all fuses.
Make sure the generator engine is stopped.
Make sure all batteries are disconnected.
Make sure all capacitors are discharged.Failure to do so could result in personal injury or death. Make sure residual voltage in the rotor, stator and the generator is discharged.
High voltage may be present. The power source must be disconnected before working on the equipment. Failure to disconnect the power source could result in injury or death. Verify that the equipment is not energized before performing any maintenance. This work must be performed by trained personnel with correct tools and procedures.
Bodily contact with electrical potential can cause bodily injury or death.To avoid the possibility of injury or death, ensure that the main power supply has been disconnected before performing any maintenance or removing any modules.
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     8T-0643     Bolts     2    
B     -     Loctite 242     1    
Open the AC breaker.
Disconnect the DC battery supply.
Illustration 1 g03345043
Remove cover plate (1) .
Illustration 2 g03345067
Remove nut (2) and washer (3) .
Illustration 3 g03345075
Note: Permanent magnet pilot exciter (PMG) rotor (4) is permanently magnetized.
Install Tooling (A). Remove PMG rotor (4) .
Illustration 4 g03345088
Note: Orientation of shaft extension (5) for reassembly.
Remove shaft extension (5) .
Illustration 5 g03345093
Note: Orientation of housing (8) for reassembly.
Disconnect harness assembly (6) from the Automatic Voltage Regulator (AVR)
Remove bolts (7) and housing (8). Installation Procedure
Illustration 6 g03345144
Note: Inspect stud (9) for looseness and damage to the threads. When replacement or retightening are needed then apply Tooling (B) to the threads of stud (9 ) before installing into the main rotor shaft.
Install housing (8) and bolts (7). Tighten bolts (7) to a torque of 8.3 N m (73.46 lb in).
Connect harness assembly (6) to the AVR.
Illustration 7 g03345115
Illustration 8 g03345178
Note: PMG rotor (4) is permanently magnetized. Be aware of pinch points during installation.
Install Tooling (A) into PMG rotor (4) .
Install shaft extension (5) into PMG rotor (4) .
Install PMG rotor into housing (8) .
Remove Tooling (A) from PMG rotor (4) .
Illustration 9 g03345067
Install washer (3) and nut (2). Tighten nut (2) to a torque of 116 N m (86 lb ft).
Illustration 10 g03345043
Install cover plate (1) .
Connect the DC battery supply.
Close the AC breaker.