6I0401 BELLOWS AS Caterpillar parts
3612, 3616, G3612, G3616
Rating:
Alternative (cross code) number:
CA6I0401
6I-0401
6I0401
CA6I0401
6I-0401
6I0401
Weight: 16 pounds 7 kg.
GAS ENGINE, MARINE ENGINE,
Information:
Start By:
Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove and Install".
Remove the rocker arms and the rocker shafts. Refer to Disassembly and Assembly, "Rocker Arm and Shaft - Remove".Note: This is an optional procedure to remove the camshaft. The preceding tool list shows the required tooling for removing the camshaft from the front of the engine or the rear of the engine.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Illustration 10 g01028806
Do not turn the crankshaft or the camshaft while the camshaft gear is removed. If the front gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in damage to the engine.
Remove bolts (2) and thrust plate (1) .
Illustration 11 g00576209
Remove seal assembly (3) and adapter (4) .
Illustration 12 g00576240
Remove O-ring seals (5) and (6) from seal assembly (3) .
Illustration 13 g01043575
Remove screws (7) and cover (8) .
Care must be used when removing the camshaft to not damage the highly finshed surfaces of both the camshaft and camshaft bearings
Illustration 14 g01024825
Note: Carefully align Tooling (F) with the end of the camshaft. If the adapter and the camshaft are not aligned, the camshaft may not be removed. The adapter and camshaft bearing will interfere.
To remove the camshaft from the rear of the engine, install Tooling (F) on the front of the camshaft with Tooling (G) .
Install Tooling (E) .
Illustration 15 g01043577
Carefully slide the camshaft to the rear of the engine for removal. Use two technicians to remove the camshaft. Keep the camshaft level while the camshaft is being removed from the cylinder head. The weight of the camshaft is approximately 39 kg (86 lb).
Illustration 16 g01024826
To remove the camshaft from the front of the engine, install Tooling (E) on the rear of the camshaft.
Carefully slide the camshaft to the front of the engine for removal. Use two technicians to remove the camshaft. Keep the camshaft level while the camshaft is being removed from the cylinder head. The weight of the camshaft is approximately 39 kg (86 lb).
Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove and Install".
Remove the rocker arms and the rocker shafts. Refer to Disassembly and Assembly, "Rocker Arm and Shaft - Remove".Note: This is an optional procedure to remove the camshaft. The preceding tool list shows the required tooling for removing the camshaft from the front of the engine or the rear of the engine.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Illustration 10 g01028806
Do not turn the crankshaft or the camshaft while the camshaft gear is removed. If the front gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in damage to the engine.
Remove bolts (2) and thrust plate (1) .
Illustration 11 g00576209
Remove seal assembly (3) and adapter (4) .
Illustration 12 g00576240
Remove O-ring seals (5) and (6) from seal assembly (3) .
Illustration 13 g01043575
Remove screws (7) and cover (8) .
Care must be used when removing the camshaft to not damage the highly finshed surfaces of both the camshaft and camshaft bearings
Illustration 14 g01024825
Note: Carefully align Tooling (F) with the end of the camshaft. If the adapter and the camshaft are not aligned, the camshaft may not be removed. The adapter and camshaft bearing will interfere.
To remove the camshaft from the rear of the engine, install Tooling (F) on the front of the camshaft with Tooling (G) .
Install Tooling (E) .
Illustration 15 g01043577
Carefully slide the camshaft to the rear of the engine for removal. Use two technicians to remove the camshaft. Keep the camshaft level while the camshaft is being removed from the cylinder head. The weight of the camshaft is approximately 39 kg (86 lb).
Illustration 16 g01024826
To remove the camshaft from the front of the engine, install Tooling (E) on the rear of the camshaft.
Carefully slide the camshaft to the front of the engine for removal. Use two technicians to remove the camshaft. Keep the camshaft level while the camshaft is being removed from the cylinder head. The weight of the camshaft is approximately 39 kg (86 lb).
Caterpillar parts catalog:
Parts bellows Caterpillar catalog:
2015885
BELLOWS
3606, 3608, 3612, 3616, G3606, G3608, G3612, G3616
3606, 3608, 3612, 3616, G3606, G3608, G3612, G3616
1290793
BELLOWS AS
3612, C280-12
3612, C280-12
1333157
BELLOWS AS
3612
3612
1220783
BELLOWS AS
3616
3616
1220782
BELLOWS AS
3616
3616
3288798
BELLOWS AS
3612, C280-12
3612, C280-12
7W0948
BELLOWS AS
3508, 3508C, 3512, 3516, 3606, 3608, 3612, 3616, 785, 994, G3508, G3512, G3516
3508, 3508C, 3512, 3516, 3606, 3608, 3612, 3616, 785, 994, G3508, G3512, G3516
2071331
BELLOWS AS
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, C175-16, C280-12, C280-16, C280-6, C280-8, G3512B, G3516, G3516B, G3516C, G3516E, G3520B, G3520C, G3520E, G3606, G3606B, G3...
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, C175-16, C280-12, C280-16, C280-6, C280-8, G3512B, G3516, G3516B, G3516C, G3516E, G3520B, G3520C, G3520E, G3606, G3606B, G3...
2187105
BELLOWS AS
3612, 3616, C280-12
3612, 3616, C280-12
3288799
BELLOWS AS
3612, 3616, C280-16
3612, 3616, C280-16
1906622
BELLOWS AS
3616, C280-16
3616, C280-16
1837232
BELLOWS AS
3606, 3612, G3512E, G3516H, G3520C, G3520E, G3606, G3606B, G3608, G3612, G3616
3606, 3612, G3512E, G3516H, G3520C, G3520E, G3606, G3606B, G3608, G3612, G3616
1369706
BELLOWS AS
3612, 3616, G3612, G3616
3612, 3616, G3612, G3616
1301289
BELLOWS AS
3612, 3616
3612, 3616
1954654
BELLOWS AS-EXHAUST
3056, C4.4
3056, C4.4
4493662
BELLOWS AS
3056
3056
1954716
BELLOWS-EXHAUST
3054, 3056, C4.4
3054, 3056, C4.4
2071355
BELLOWS AS
3516
3516
1451309
BELLOWS AS
3618
3618
2037120
BELLOWS AS
3618
3618
1556115
BELLOWS AS
3618
3618
1449533
BELLOWS AS
3618
3618
4P0439
BELLOWS AS
3612
3612
1250445
BELLOWS AS
3612
3612