BELLOWS AS 6I2103 - Caterpillar

General Information Section
Introduction
Illustration 4 g06069721The 469-7632 Swing Gearbox Lifting Tool for 6015 - 6090 Hydraulic Mining Shovels is a lifting tool that is able to correctly position and fasten the gearbox for optimal lifting. With two different mounting locations, the tool is able to lift the gearbox with or without the brake housing being installed.Note: Refer to the appropriate Disassembly and Assembly Service Manual for mounting and lifting hardware and contact location of the lifting point.References
Table 1
References
i06298556 Swing Gearbox Removal
I06299335 Swing Gearbox Installation Note: The list of references may change. Always locate and refer to the appropriate disassembly and assembly service manual for the most current information.Specifications
Illustration 5 g06070543
Table 2
469-7632 Swing Gearbox Lifting Tool
Item Description Specifications
A Height 161 mm (6.3 inch)
B Length 375 mm (14.8 inch)
C Width 375 mm 14.82 inch)
-- Weight 13 kg (28.6 lbs)
-- Working Load Limit (WLL) 1362 kg (3000 lbs) Nomenclature
Illustration 6 g06069824
Table 3
469-7632 Swing Gearbox Lifting Tool
Item Part No. Description Quantity
1 -- M10 Clearance Holes 4
1A 8T-4195 (reference only) M10 - 1.5 x 30 mm Hex Head Bolt 4
1B 8T-4121 (reference only) M10 Washer 4
2 -- M20 Clearance Holes 4
2A 8T-5460 (reference only) M20 - 1.45 x 40 mm Hex Head Bolt 4
2B 8T-4123 (reference only) M20 Washer 4
3 -- Lifting Eye 2
4 (Reference only) M20 Bolt Pattern
5 (Reference only) M10 Bolt Pattern
6 (Reference only) Gearbox
7 (Reference only) Brake Housing Operation Section
Operation
Illustration 7 g06071614
With the brake (7) assembled, use M20 Bolts (2A) and M20 washers (2B) to fasten the lifting tool to the M20 bolt pattern (4) on the top of the brake housing.
Illustration 8 g06070866
With the brake housing (7) removed, use M10 bolts (1A) and M10 washers (1B) to fasten the lifting tool to the M10 bolt hole pattern (5) on the top of the Swing Gearbox.
Use an appropriate overhead lifting device to lift the gearbox.Inspection and Maintenance
Inspection
Inspect all components prior to each use for nicks, burrs, dents, cracks, bends, or worn parts. If damage is found, discontinue use until inspected and released for use by an approved inspector at the dealership.
Inspect all welds and check for damaged, cracked, or bent components.
Inspect all hardware for damaged threads and cracked or bent components.
Do not use unless all load identification markings are legible.
Do not use if shackle holes or bolt holes are elongated.
Have tooling inspected annually by an approved dealership inspector. Maintain a written record of all inspectionsCleaning
Clean the tooling after each use, using a non-solvent based cleaner.Storage
Store the tool in a clean, dry location to prevent rust or corrosion. Tooling can be damaged by moisture or high humidity.
The tool should be stored in the most stable position.Disposal
At the end of the operational life of the tool, destroy the tool and dispose of as scrap.