BELT TENSIONER GP 1364327 - Caterpillar

10. Disconnect water line (14) from the top of the turbocharger. Remove the bolts that hold elbows (15) to the watercooler exhaust elbows.11. Remove the bolts that hold oil line (11) to the top of the turbocharger. Remove oil line (11). 12. On engines with hot manifolds, remove the nuts and bolts that hold clips (16) to shield (17). Remove the two bolts that hold oil line (11) to the top of the turbocharger. Remove oil line (11). 13. Remove the two bolts that hold oil line (18) to the bottom of the turbocharger. Steps 14 through 17 are for engines with watercooled exhaust manifolds and turbochargers.14. Disconnect water line (19) from the bottom of the turbocharger. 15. Remove the bolt that holds clip (21) in position against the elbow. Loosen the end of water line (19) from bonnet (24).16. Remove the three nuts and bolts that hold manifold (22) to exhaust manifold (20).17. Remove the two bolts that hold elbow (23) to manifold (22). 18. Remove shield (25) and clamp (26) from the exhaust manifold. 19. On the other side of the engine, remove clamp (27) and support (28). 20. Fasten two straps and a hoist to turbocharger (29) as shown. Remove the four nuts that hold the manifold and turbocharger to plate (30). Remove turbocharger (29) and the manifold from the engine as a unit. The weight of the turbocharger and manifold is approximately 72 kg (158 lb).21. Remove plate (30) and adapter (31) from the flywheel housing. 22. Remove the bolts that hold the oil pan to the flywheel housing. Loosen the rest of the bolts that hold the oil pan in position.23. Install tooling (B) and a hoist to the flywheel housing as shown. 24. Use tooling (B) and a hoist to lift the end of the engine enough so a 1/2" hardened washer (32) can be installed on each side of the engine between the oil pan and the cylinder block.25. Remove the blocks from under the flywheel housing. Put a block under the oil pan to give support to the rear of the engine. Lower the rear of the engine down on to the block.
Typical Example26. Remove two covers (33) from the flywheel housing. 27. Remove the bolts that hold flywheel housing (34) in place. Remove flywheel housing (34). The weight of the flywheel housing is approximately 84 kg (186 lb).Install Flywheel Housing
1. Install two 1/2" -13 NC x 4" long guide bolts in the cylinder block. Make sure gasket (2) is in position. The cylinder block, both sides of gasket (2) and the surface of the flywheel housing that makes contact with the gasket must not have any oil, fuel, water or gasket adhesive on them when the flywheel housing is installed on the engine.2. Install flywheel housing (1) on the engine. The weight of the flywheel housing is approximately 84 kg (186 lb).
Torque Sequence3. Install the bolts that hold the flywheel housing in place.4. Use the following procedure to tighten