BELT TENSIONER 2222880 - Caterpillar

SEBE9398 November 14, 2005
U-363
D-286
O-299
beforeor
after failure PRODUCT SUPPORT PROGRAM FOR REPLACINGTHE TURBO COOLING LINES ON CERTAIN G3516 AND G3520 GAS ENGINES
1380 PS41916
This Program can be administered eitherbefore or after failure. In either case the decision whether to apply theProgram is made by the dealer. When reporting the repair, use "PS41916"as the Part number and "7755" as the Group Number. If administered beforefailure, use "56" as the Warranty Claim Description Code and use "T" asthe SIMS Description Code. If administered after failure, use "96" as theWarranty Claim Description Code and use "Z" as the SIMS Description Code. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst.TERMINATION DATE
November 30, 2007PROBLEM
The turbo cooling lines on some G3516 and G3520may crack and form a leak.AFFECTED PRODUCT
Model IdentificationNumber
G3516 TJB105-109TJC817-819
G3516C GZZ114-125
G3516E SLY106-109
G3520C B9P102, 103,200-214CWY200-221HAT102, 200-204, 206-208MAD101-102, 200-201
G3520E GHR150PARTS NEEDED
Qty
Part Number Description
4 2A4639 BOLT
1 4K1388 SEAL-O-RING
2 0S1588 BOLT
1 2T2991 CONNECTOR
8 6V9746 SEAL-O RING
3 6V9846 TEE-SWIVEL
1 6V9853 ELBOW-90 DEG
1 2634063 BRACKET AS
1 2635036 BRACKET AS
1 2640519 TUBE AS
1 2640520 TUBE ASACTION REQUIRED
Replace the coolant lines and brackets with anew design outlined in the engine news article SEBD9363 SMCS Code 1061.SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-60 mos 100% 3.0 0 0 0 0
This is a 3.0 hr job.PARTS DISPOSITION
Handle the parts in accordance with your WarrantyBulletin on warranty parts handling.