BLADE GP 8X8011 - Caterpillar

ER05-01
Reman
June 2005 EMISSIONS UPGRADE GROUPS FOR SELECT 3300 ENGINE OFF-HIGHWAY APPLICATIONS Announcement Caterpillar announces the release of emissions upgrade groups for specific 3300 engine--off-highway applications. Emissions upgrade groups include the components necessary to upgrade an unregulated engine to US EPA Tier 1 emissions levels. The upgrade groups are released as kits and can be used by Caterpillar? Dealers during engine overhaul. The primary components are the turbocharger, fuel pump/governor, nozzles, and cylinder packs. The servicing dealer must follow specific installation instructions and submit a validation form to Caterpillar in order to receive an emissions label for the engine. Features and Benefits Lower Emissions - Caterpillar has validated that unregulated 3306 engines can meet Tier 1 emissions levels when the emissions components, designed for previously certified Tier 1 3306 engines, are properly installed by a Caterpillar Dealer. Caterpillar Inc. can provide average emission data, however if actual emission levels are needed an emission test will be needed on that engine. Installation - The emissions upgrade groups are released as "paper" kits. The kits include all of the emissions upgrade parts needed to achieve Tier 1 emissions levels. The fuel pump and governor are pre-assembled and tested. The dealer will need to set the fuel pump to the correct setting using a dyno and the test spec. The kit parts are adaptable to the original air lines and muffler design. Validation - After the installation process is completed, an emissions label will be provided. The label will be an indicator in the field that the engine can achieve lower emissions levels than the original design. Reliability - The emissions upgrade groups include the same proven components that are used on later model Tier 1 engines. Serviceability - The engine will receive a new arrangement number and information label. Maintenance schedules will not change. Coverage The following table includes the current applications. Additional solutions for different applications are scheduled for release during 2005.
3306 Emissions Upgrade Groups
Application Original
Engine Ar. Emissions Upgrade Group (Paper Kit) 1 Parts to Order (Quantity/Part Number) Special Instruction
D6H 1W-2630, 4P-2971, 4P-2973, 6I-2094, 6I-2095, 6I-2096, 6I-2097, 7C-0501 267-5717 1/ 268-3748 Installation Kit
1/ 10R-2837 Fuel Pump/Gov
1/ 10R-0921 Turbo
6/ 0R-4488 Cylinder Pack
6/ 0R-4124 Nozzle Assembly REHS2575
12G 2W-0819, 2W-4483 274-5176 1/ 274-5179 Installation Kit
1/ 10R-3165 Fuel Pump/Gov
1/ 10R-0921 Turbo
6/ 0R-4488 Cylinder Pack
6/ 0R-4124 Nozzle Assembly REHS2608
14G 7W-4102, 7W-4104 274-5177 1/ 274-5180 Installation Kit
1/ 10R-3165 Fuel Pump/Gov
1/ 10R-0921 Turbo
6/ 0R-4488 Cylinder Pack
6/ 0R-4124 Nozzle Assembly REHS2611
140G 2W-0820, 2W-4487 274-5178 1/ 274-5181 Installation Kit
1/ 10R-3163 Fuel Pump/Gov
1/ 10R-0921 Turbo
6/ 0R-4488 Cylinder Pack
6/ 0R-4124 Nozzle Assembly REHS2609
140G VHP 7W-1766 274-5190 1/ 274-5182 Installation Kit
1/ 10R-3163 Fuel Pump/Gov
1/ 10R-0921 Turbo
6/ 0R-4488 Cylinder Pack
6/ 0R-4124 Nozzle Assembly REHS2610 1 These are "paper" kits so all part numbers will have to be ordered individually. The most current consist can be viewed using TMI.
Installation Process
The special instructions provide the information needed to install the 3306 emissions upgrade groups. Refer to the appropriate service manual for basic engine installation procedures. The following flowchart outlines the basic process.
Core Acceptance Core Acceptance Criteria for Caterpillar Remanufactured fuel nozzles is simple, visual, and