BLOCK 2P0960 - Caterpillar

start by: a) remove cylinder headb) remove oil pumpc) remove oil pan plate1. Remove the carbon from the top inside surface of cylinder liners.2. Turn the crankshaft until two pistons are at bottom center.3. Remove the caps from the connecting rods for these two pistons. Push the connecting rod and piston up until the piston rings are above the cylinder liner.4. Remove the two pistons and connecting rods.5. Do Step 2 through Step 4 for remainder of pistons.Install Pistons
1. Put clean engine oil on crankshaft bearing journals and on inside of cylinder liners. Put clean engine oil on the piston rings and on the bearings of connecting rods. 2. Put compressor (A) in position on cylinder liner. Put piston and connecting rod into position in compressor (A) with "V" mark on piston in alignment with "V" mark on block.
Never install ring compressor on piston without using the liner as a guide, or damage to the piston rings may result.
3. Push the piston into place while putting the connecting rod into position on crankshaft.4. Put clean engine oil on threads of bolts for caps of connecting rods.5. Put the caps on connecting rods, and install the nuts. Tighten both nuts to 30 3 lb.ft. (4,1 0,4 mkg). Put a mark on each nut and on end of each bolt. Turn the nuts an additional 90° from marks.
When installing caps of connecting rods be sure the number marked on side of cap is next to and the same as the number marked on side of rod.
6. Turn crankshaft until the next two bearing journals are at bottom center.7. Use the above procedure for installation of the remainder of pistons.end by: a) install oil pan plateb) install oil pumpc) install cylinder head