BLOCK 6T2022 - Caterpillar

PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
1. Disconnect hose assembly (A) and hose assembly (B) from slack adjuster (C). Disconnect hose assembly (D) from adapter (E). Remove adapter (E) from slack adjuster (C). The adapter will not be reused. Refer to Image1.1.1.
Image1.1.1
2. Assemble 7I-8310 Adapter (1) to slack adjuster (C) with 3D-2824 O-Ring Seal (2). Tighten 7I-8310 Adapter (1) to a torque of 110 +/- 17 N.m (81 +/- 13 lb ft). Assemble 261-7957 Adapter (3) to 7I-8310 Adapter (1) with 6V-9746 O-Ring Seal (4). Tighten 261-7957 Adapter (3) to a torque of 160 +/- 24 N.m (118 +/- 18 lb ft). Refer to Image1.2.1.
Image1.2.1
3. Assemble one 6V-9839 Adapter (5) to each side of the slack adjuster (C) with one 6V-9746 O-Ring Seal (4). Tighten each 6V-9839 Adapter (5) to a torque of 160 +/- 24 N.m (118 +/- 18 lb ft). Assemble one 7I-1036 Adapter (6) to each of the 6V-9839 Adapter (5) with one 6V-9746 O-Ring Seal (4). Tighten each 7I-1036 Adapter (6) to a torque of 160 +/- 24 N.m (118 +/- 18 lb ft). Refer to Image1.3.1.
Image1.3.1
4. Assemble one 263-5846 Body (7) to each of the 7I-1036 Adapter (6) with one 3K-0360 O-Ring Seal (8). Tighten each 263-5846 Body (7) to a torque of 110 +/- 17 N.m (81 +/- 13 lb ft). Assemble one 3526554/">352-6554 Valve Group (9) to each of the 263-5846 Body (7). Tighten each 3526554/">352-6554 Valve Group (8) to a torque of 24 +/- 3 N.m (18 +/- 2 lb ft). Refer to Image1.4.1.
Image1.4.1
5. Assemble one 6V-9874 Adapter (10) to each of the 263-5846 Body (7) with one 3K-0360 O-Ring Seal (8). Refer to Image1.5.1. Tighten each 6V-9874 Adapter (10) to a torque of 110 +/- 17 N.m (81 +/- 13 lb ft). Assemble one 388-1571 Hose As. (11) to each of the 6V-9874 Adapter (10) with one 6V-9746 O-Ring Seal (4). Refer to Image1.5.2. Assemble opposite end of each of the 388-1571 Hose Assembly (11) to 261-7957 Adapter (3) with one 6V-9746 O-Ring Seal (4). Refer to Image1.5.3. Tighten the swivel nut on both ends of each 388-1571 Hose Assembly (11) to a torque of 160 +/- 24 N.m (118 +/- 18 lb ft).
Image1.5.1
Image1.5.2
Image1.5.3
6. Assemble 6V-9853 Adapter (12) to 261-7957 Adapter (3) with one 6V-9746 O-Ring Seal (4). Refer to Image1.6.1. Tighten 6V-9853 Adapter (12) to a torque of 160 +/- 24 N.m (118 +/- 18 lb ft). Connect hose assembly (A) and hose assembly (B) to each of the 6V-9839 Adapter (5) with one 6V-9746 O-Ring Seal (4). Refer to Image1.6.2. Tighten the swivel nut on hose assembly (A) and hose assembly (B) to a torque of 160 +/- 24 N.m (118 +/- 18 lb ft). Connect hose assembly (D) in Step 1 to 6V-9853 Adapter (12) with one 6V-9746 O-Ring Seal (4). Refer to Image1.6.1. Tighten the swivel nut on hose assembly (D) to a torque of 160 +/- 24 N.m (118 +/- 18 lb ft).
Image1.6.1
Image1.6.2