BODY 5J9737 - Caterpillar

Table 2
Required Tools
Tool Part Number Part Description QTY
G 125-0079 Hydraulic Cylinder Repair Stand 1
152-4249 Hydraulic Cylinder Repair Stand (1) 1
H - Loctite 271 -
J - Loctite 609 -
K 1P-0520 Driver Gp 1
L 350-7768 Electric Hydraulic Pump Gp 1
6V-4035 Sleeve 1
6V-3175 Double Acting Cylinder 1
9U-6832 Nut 1
4K-0684 Hard Washer 1
4C-9634 Puller Stud 1
M 9U-5339 Bearing Puller Adapter 1
N 9U-5337 Bearing Puller Adapter 1
P 1P-1839 Bearing Puller Adapter 1
(1) CE Compliant
When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.
Do not use threaded rods that have not been hardened as tooling with hydraulic cylinders. The maximum rated tonnage should be stamped on one end of the puller studs. Do not use threaded rods that have not been stamped with the rated tonnage.
Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.
Illustration 4 g02147800 (1) Use Tooling (L) and Tooling (M) to remove sleeve bearing (1). Install sleeve bearing (1) to a depth of 10.0 0.5 mm (0.39 0.02 inch). (2) Lubricate the threads of the rod with the lubricant that is being sealed. Tighten piston (2) to a torque of 11000 550 N m (8115 405 lb ft) (3) Apply Tooling (H) to the threads of setscrews (3). Tighten setscrews (3) to a torque of 50 10 N m (37 7 lb ft). (4) Use Tooling (L) and Tooling (N) to remove sleeve bearing (4). Install sleeve bearing (4) to a depth of 9.9 0.3 mm (0.39 0.01 inch). (5) Apply Tooling (J) to the wiper seal groove prior to assembly. Lubricate the seals slightly with the lubricant that is being sealed. (6) Lubricate the seals slightly with the lubricant that is being sealed. (7) Lubricate the inner diameter and the outer diameter of seals with clean grease.Bucket Cylinder with Position Sensor
Illustration 5 g06074851
Illustration 6 g06134930 (8) Use Tooling (L) and Tooling (P) to remove sleeve bearing. Install sleeve bearing (8) to a depth of 9.8 0.3 mm (0.39 0.012nch). (9) Install position sensor with backup ring (18) and O-ring seal (19) as shown. (10) Install ring magnet (21) and magnet retainer (20). Tighten magnet retainer (20) to a torque of 35 N m (26 lb ft). (11) Lubricate face and threads with hydraulic oil. Tighten piston (11) to a torque of 9000 450 N m