BODY ASSEM. 7S5730 - Caterpillar

Rework Procedure for D6N (S/N: MLW; GHS; LJR; PER; PBA) and D5R (S/N: D5X; D5L) Without a Fuel Tank Guard
Illustration 11 g03853425
(2) 9R-2640 Boss (AA) 460 mm (18.11 inch) (BB) 385 mm (15.16 inch) (CC) 400 mm (15.75 inch)
Weld two bosses (2) to fuel tank (A) with a 6 mm (0.24 inch) fillet weld using the dimensions in Illustration 11.
Illustration 12 g03853468
Illustration 13 g03853500
Install storage box (1) to bosses (2) on fuel tank (A) using two bolts (3) and two washers (4) .
New storage box (1) has latches (B) that will firmly hold shovel (C) .Rework Procedure for D6N (S/N: MLW; GHS; LJR; PER; PBA) and D5R (S/N: D5X; D5L) With a Fuel Tank Guard
ReferenceRefer to Table 3 for the required parts to perform this procedure.
Illustration 14 g03854279
(AA) 460 mm (18.11 inch) (BB) 120 mm (4.72 inch) (CC) 350 mm (13.78 inch)
Weld two bosses (2) to fuel tank guard (A) (standard or heavy duty) with a 6 mm (0.24 inch) fillet weld using the dimensions in Illustration 14.
Illustration 15 g03854579
Illustration 16 g03854624
Install storage box (1) to bosses (2) on fuel tank guard (A) using two bolts (3) and two washers (4) .
New storage box (1) has latches (B) that will firmly hold shovel (C) .Required Parts for D6K2 (S/N: RST; WMR; MXK; RPR)
Table 4
Required Parts List    
Item     Qty     Part Number     Description    
1     1     453-1588     Storage Box Gp    
2     2     9R-2640     Boss    
3     2     8T-4139     Bolt    
4     2     5P-1076     Hard Washer    
5     1     190-5386     Reflector Film    Rework Procedure for D6K2 (S/N: RST; WMR; MXK; RPR) Machines
Illustration 17 g03853288
(2) 8R-7783 Boss (AA) 370 mm (14.57 inch) (BB) 435 mm (17.13 inch) (CC) 40 mm (1.57 inch)
Weld two bosses (2) to fuel tank guard (A) with a 6 mm (0.24 inch) fillet weld using the dimensions in Illustration 17.
Illustration 18 g03854982
Install storage box (1) to bosses (2) on fuel tank guard (A) using two bolts (3) and two washers (4) .
Place new reflector film (5) on fuel tank guard (A). Make sure that reflector film (5) is not obstructed by storage box (1) .
Illustration 19 g03855026
New storage box (1) has latches (B) that will firmly hold shovel (C) .