BOLT 1A2208 - Caterpillar

Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads.
Required Parts
Table 1
Parts List
Item Qty Part Number Description
1 1 511-0084 Plate As Installation Procedure
Personal injury or death can result from fumes, gases and ultraviolet rays from the weld arc.Welding can cause fumes, burn skin and produce ultraviolet rays.Keep your head out of the fumes. Use ventilation, exhaust at the arc, or both, to keep fumes and gases from your breathing area. Wear eye, ear and body protection before working.Protect yourself and others; read and understand this warning. Fumes and gases can be dangerous to your health. Ultraviolet rays from the weld arc can injure eyes and burn skin. Electric shock can cause death.Read and understand the manufacturer's instructions and your employer's safety practices. Do not touch live electrical parts.See "American National Standard Z49.1, Safety in Welding and Cutting" published by the American Welding Society.American Welding Society
2501 N.W. 7th Street
Miami, Florida 33125
See "OSHA Safety and Health Standards, 29 CFR 1910", available from U.S. Department of Labor.U.S. Department of Labor
Washington, D.C. 20210
Personal injury can result from flame cutting or welding on painted areas.The effect of gasses from burned paint is a hazard to the person doing the cutting or welding.Do not flame cut or weld on painted areas.
Move the machine to a level area that will support the weight of the machine.
Chock the wheels to prevent movement of the machine.
Turn the battery disconnect switch to the OFF position.
Perform lock-out tag-out procedures to the operator controls in the cab of the machine.
Illustration 1 g06337805
Locate the bracket on the right rear frame of the machine.
Illustration 2 g06337822
Remove the stabilizer bar and harness from the bracket assembly and the frame.
Illustration 3 g06337833
Illustration 4 g06337844
Cut off the bracket with an air arc or plasma cutter, and grind the area smooth.
Illustration 5 g06338235
Top view of Right-hand casting
(1) 511-0084 Plate As
(D1) 76.5 mm (3.01 inch)
(D2) 85.9 mm (3.38 inch)
(D3) 88.8 mm (3.50 inch)
(D4) 2 Degrees
Illustration 6 g06338390
Inside view right rear casting
(1) 511-0084 Plate As
(D5) 427.5 mm (16.83 inch)
(D6) 457 mm (17.99 inch)
Position plate assembly (1) onto the frame then tack weld into place. Prior to any welding refer to Special Instruction, REHS1841, "General Welding Procedures". Refer to Illustrations 5 and 6 for measurements.
Illustration 7 g06338597
View of inner right-hand rear casting
(1) 511-0084 Plate As
(W1) 10 mm (0.39 inch)
Completely weld plate assembly (1) to the right-hand rear casting using 10 mm (0.39 inch) (W1) fillet welds on all four sides.
Tig and toe dress the welds to increase the weld strength and fatigue characteristics.
Grind the welds (W1) smooth, then clean the area around the welds.
Reinstall the stabilizer bar and harness removed earlier from the bracket assembly and the frame.
Paint the welded are with a Cat approved paint.
Check operation of the stabilizer bar and put the machine back into service.