BOLT 1D4642 - Caterpillar

REBE4935-02
16Mar2009
(Revised 28Apr2009)
U-107
A-93
TT-9
Safety
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE AFTERTREATMENT REGENERATION DEVICE (ARD) COMBUSTION BODY AND EXTENSION PIPE ASSEMBLY ON CERTAIN C13 ON-HIGHWAY TRUCK ENGINES INSTALLED IN KME TRUCK CHASSIS
108B 1061 PI10748
This Program must be administered as soon as possible.When reporting the repair, use "PI10748" as the Part Number and "7751" as the Group Number, "56" as the Warranty ClaimDescription Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10748" as the Part Number, "7751" as the Group Number,"96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
This Revised Service Letter replaces the 16Mar2009 (Revised 23Mar2009) Service Letter. Changes have been made to Parts Required and Rework Procedure.
PROBLEM
This Product Improvement Program is a Safety recall in accordance with the US National Traffic and Motor Vehicle Safety Act and the Canadian Motor Vehicle Safety Act. The extension pipe attached to the Aftertreatment Regeneration Device (ARD) may develop a crack or hole and heat and flame may escape during a regeneration of the Diesel Particulate Filter, which may result in a fire hazard. This PIP identifies the final remedy repair and notifies the customer that the final remedy is available.
It is a violation of US Federal law for a dealer to deliver a new motor vehicle or new or used engine covered by this Safety PIP until the PIP has been completed.
AFFECTED PRODUCT
Model Identification Number
C13 LEE00906, 3539, 3971, 4680, 4682, 5003, 5245, 5247, 5281, 5555, 5775, 5995, 6004, 6015, 6833, 6836, 7625, 7638, 7787, 8640, 9014, 9152, 10277-10279, 10312, 10316, 10334, 10339, 10343, 10351, 10356, 10664, 10683, 10685, 10736, 10834-10835, 10839, 10841, 11000, 11808, 12031, 13628-13629, 14988, 15018, 15547, 15576, 15818, 15997, 16003, 16227, 16474, 17107, 17136, 17138, 17168-17169, 17372, 17385, 17399, 17676, 18055, 18088, 18318, 19180, 19291, 19737, 19931, 19933-19934, 20979, 21527, 21684, 22928, 23032, 23078, 23107, 23357, 23471, 23582, 23622, 23689-23690, 23901-23904
PARTS NEEDED
Qty
Part Number Description
3 5P0599 CLAMP-BAND
1 8E9571 WASHER-HARD
2 8T8442 BOLT-SOCKET HEAD
1 075267V KME EXHAUST ADAPTER (Order from OEM)
1 2893107 GASKET
1 2893926 HOSE AS-F MAIN
1 2893927 HOSE AS-F PILOT
1 2893928 HOSE AS-COOLANT
1 2893929 HOSE AS-COOLANT
1 2893930 TUBE AS-AIR
2 2967780 GASKET
1 3008688 CLAMP-V-BAND
1 3009558 LOOM-HOSE
1 3079892 CLAMP-V-BAND
1 3253698 BODY-MACHINED
1 3282728 SHIELD - HEAT
1 3284158 SUPPORT AS
1 3401128 EXTENSION AS-EXH
1 3401133 SHIELD-HEAT
1 3401134 SHIELD-HEAT
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Replace the Aftertreatment Regeneration Device (ARD) combustion body and extension pipe assembly on the affected product.
Contact truck OEM at (570) 669-5259 for Exhaust Adapter part number 075267V.
Refer to the attached Rework Procedure.
OWNER NOTIFICATION
U.S. and Canadian owners will receive the attached Owner Notification.
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
This is a 4.0-hour job
Contact truck OEM at (570) 669-5259 for Exhaust Adapter part number 075267V.
$125 will be allowed to pay for part order from the truck OEM.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow