BOLT-WASHER HEAD 2P3202 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 177-8001 Pilot Sleeve 2
B 249-2936 Adapter 1
C 274-7932(1) or 274-7933(2) Guide 1
D 8T-2998 Lubricant 1
(1) Front Removal
(2) Rear Removal
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not turn the crankshaft or the camshaft while the camshaft gear is removed. If the rear gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in damage to the engine.
Care must be used when removing or installing the camshaft. Do not damage the finshed surfaces of the camshaft or the camshaft bearings.
Ensure that the camshaft and camshaft bearings are thoroughly clean. Lubricate the camshaft lobes with a 50/50 mixture of Tooling (D) and clean engine oil. Apply a thin coat of clean engine oil on the camshaft bearings.
Illustration 1 g01194934
Install Tooling (A) and Tooling (B) on the rear of camshaft (18). Install Tooling (A) on the front of camshaft (18).
Install Tooling (C) on the front housing or the rear housing. Tooling (C) is used to support the camshaft.
Use two technicians to install the camshaft. Use Tooling (C) to assist in aligning the camshaft with the camshaft bearings. Carefully slide the camshaft into the cylinder head. Keep the camshaft level while the camshaft is being installed in the cylinder head. The weight of the camshaft is approximately 35 kg (77 lb). Note: Rotate the camshaft during installation. This will prevent the camshaft from binding in the camshaft bearings.
Remove Tooling (A) and Tooling (B) from the camshaft.
Illustration 2 g01194933
Install adapter assembly (17) and sealing plate (16). Install bolts (15).
Illustration 3 g01194932
Illustration 4 g01151441
Install damper (14) and bolts (13).
Tighten the bolts (13) to a torque of 240 40 N m (177 30 lb ft). Tighten the bolts in the following sequence: 1, 4, 2, 5, 3, 6, 1, 4.
Illustration 5 g01194930
Position cover (10) and the O-ring seal. Install bolts (11) and washers (12).
Illustration 6 g01194923
Install new O-ring seals and sealing plate (9).
Illustration 7 g01194585
Install adapter assembly (8), thrust plate (7), and bolts (6).
Illustration 8 g01194581
Illustration 9 g01151468
Reposition gear (5). Install bolts (4).
Tighten the bolts (4) to a torque of 240 40 N m (177 30 lb ft). Tighten the bolts in the following sequence: 1, 4, 2, 5, 3, 6, 1, 4.
Illustration 10 g01194576
Install cover (1) and the O-ring seal.
Install bolts (2) and washers (3).
Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change". End By:
Install the rocker arms and the rocker shafts. Refer to Disassembly and Assembly, "Rocker Arms and Shaft - Install".