BOLT-12 POINT 4389272 - Caterpillar

PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Important Safety Information
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.
Safety precautions and warnings are provided in this instruction, on the product, and in this product's Operation and Maintenance Manual (OMM). If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
Therefore, the warnings in this publication, the warnings that are on the product, and the warnings that are in the OMM are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar is used, the user must ensure that it is safe for the user and for other people to use.
The user should ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
: The generator set must be isolated electrically before and while the rework is performed. Follow the proper lockout tag out procedures to protect against the unexpected energizing or startup of the generator. Failure to follow these warnings could result in injury to personnel during service. Attach a "Do Not Operate" warning tag to the machine start switch or the controls before you perform any service to the machine.
Lift Group Rework
1)Remove springs and all hardware securing the components from enclosure and discard.
2)Install Qty 2 of 495-0162 bracket to door using Qty 4 of 142-4901 screw.
3)Install Qty 1 of 495-0160 to left side of enclosure opening. Secure with Qty 2 of 8T-4189 bolt, Qty 4 of 8T-4224 Washer, and Qty 2 of 344-5674 nut.
4)Install Qty 1 of 495-0161 to right side of enclosure opening. Secure with Qty 2 of 8T-4189 bolt, Qty 4 of 8T-4224 Washer, and Qty 2 of 344-5674 nut.
5)Install Qty 1 of 208-6176 stud-ball to each 495-0162 bracket. Secure with Qty 1 of 344-5674 nut.
6)Install Qty 1 of 208-6176 stud-ball to the 495-0160 angle. Secure with Qty 1 of 344-5674 nut.
7)Install Qty 1 of 208-6176 stud-ball to the 495-0161 angle. Secure with Qty 1 of 344-5674 nut.
8)Install Qty 2 of 495-9214 spring to the left and right side using previously installed hardware.
Reference images below for assistance with installation.
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Air Filter Mounting Bracket Rework
1)Remove 262-0496 clamp and disconnect 267-1750 hose from housing assembly.
2)Remove Qty 2 of 6V-5218 bolt and Qty 2 of 260-6685 washer securing air filter housing to bracket. Sit air filter housing to the side for reassembly and discard hardware.
3)Remove Qty 4 of 8T-6466 bolt and Qty 4 of 8T4121 washer securing 317-4113