4J9028 BOLT 8.9 cm(3.5 in.) long Caterpillar parts
D9L
Rating:
Alternative (cross code) number:
CA4J9028
4J-9028
4J9028
CA4J9028
4J-9028
4J9028
TRACK-TYPE TRACTOR,
Compatible equipment models: 4J9028:
Information:
Start By:
Remove the accessory pump drive adapter, if equipped. Refer to Disassembly and Assembly, Engine Supplement, "Pump Drive - Remove - Accesory Drive (Right Hand Side)".
Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove".
Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base - Remove and Install".
Remove the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump - Remove".
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not turn the crankshaft or the camshaft while the camshaft gear is removed. If the rear gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in damage to the engine.
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".
Illustration 1 g01265926
Remove cover (1) .
Illustration 2 g01148237
Remove bolts (2) . Reposition gear (3) inside the flywheel housing.
Illustration 3 g01148238
Remove bolts (4) , thrust plate (5) , and adapter assembly (6) .
Illustration 4 g01148241
Use bolt (4) in order to remove sealing plate (7) . Remove the O-ring seals.
Illustration 5 g01148246
Remove elbow (8) . Disconnect hose assembly (9) .
Illustration 6 g01148489
Remove elbow (11) and cover (10) .
Disconnect harness assembly (12) and harness assembly (13) .
Remove bracket (14) .
Illustration 7 g01148492
Remove bolts (15) and damper (16) .
Illustration 8 g01148516
Remove bolts (17) . Remove sealing plate (18) and adapter assembly (19) .
Illustration 9 g01148522
Disconnect clip assembly (22) from the cylinder head. Remove tube assemblies (21) .
Remove bracket (20) .
Disconnect tube assembly (23) and remove tube assembly (24) .
Illustration 10 g01148568
Attach Tooling (A) and a suitable lifting device to cylinder head (25) . Attach Tooling (B) to the side of cylinder head (25) that is near the turbocharger. The weight of cylinder head (25) is approximately 365 kg (800 lb).
Remove bolts (26) and bolts (27) .
Remove cylinder head (25) . Remove the gaskets, O-ring seals, and the spacer plate.
Remove the accessory pump drive adapter, if equipped. Refer to Disassembly and Assembly, Engine Supplement, "Pump Drive - Remove - Accesory Drive (Right Hand Side)".
Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove".
Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base - Remove and Install".
Remove the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump - Remove".
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not turn the crankshaft or the camshaft while the camshaft gear is removed. If the rear gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in damage to the engine.
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".
Illustration 1 g01265926
Remove cover (1) .
Illustration 2 g01148237
Remove bolts (2) . Reposition gear (3) inside the flywheel housing.
Illustration 3 g01148238
Remove bolts (4) , thrust plate (5) , and adapter assembly (6) .
Illustration 4 g01148241
Use bolt (4) in order to remove sealing plate (7) . Remove the O-ring seals.
Illustration 5 g01148246
Remove elbow (8) . Disconnect hose assembly (9) .
Illustration 6 g01148489
Remove elbow (11) and cover (10) .
Disconnect harness assembly (12) and harness assembly (13) .
Remove bracket (14) .
Illustration 7 g01148492
Remove bolts (15) and damper (16) .
Illustration 8 g01148516
Remove bolts (17) . Remove sealing plate (18) and adapter assembly (19) .
Illustration 9 g01148522
Disconnect clip assembly (22) from the cylinder head. Remove tube assemblies (21) .
Remove bracket (20) .
Disconnect tube assembly (23) and remove tube assembly (24) .
Illustration 10 g01148568
Attach Tooling (A) and a suitable lifting device to cylinder head (25) . Attach Tooling (B) to the side of cylinder head (25) that is near the turbocharger. The weight of cylinder head (25) is approximately 365 kg (800 lb).
Remove bolts (26) and bolts (27) .
Remove cylinder head (25) . Remove the gaskets, O-ring seals, and the spacer plate.
Caterpillar parts catalog:
Parts bolt Caterpillar catalog:
7N7954
BOLT
814B
814B
0T0057
BOLT
D10
D10
5P8222
BOLT
D10
D10
5P9979
BOLT
D10
D10
5P9980
BOLT
D10
D10
5P9502
BOLT
D10
D10
3D7335
BOLT
D10
D10
1J6354
BOLT
D10
D10
0S1366
BOLT
10S
10S
1D4652
BOLT
D7G
D7G
7K6692
BOLT
815
815
7J3425
BOLT
D8K
D8K