BOLT 6H7868 - Caterpillar

Use this procedure to troubleshoot a low engine coolant temperature or use this procedure if the following event code is active.
Table 1
J1939 Code and Description CDL Code and Description Comments
110-1
Engine Coolant Temperature : Low - most severe (3) E199 (3)
Low Coolant Temperature The code is logged.
110-17
Engine Coolant Temperature : Low - least severe (1) E199 (1)
Low Coolant Temperature The code is logged.
110-18
Engine Coolant Temperature : Low - moderate severity (2) E199 (2)
Low Coolant Temperature The code is logged. Probable Causes
Diagnostic codes and event codes
Light loads
Temperature Control Module (TCM)Recommended Actions
Table 2
Troubleshooting Test Steps Values Results
1. Check for Codes
A. Connect Caterpillar Electronic Technician (ET) to the service tool connector. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Determine if the diagnostic trouble code that directed to this procedure is present.
C. Look for active diagnostic codes that are associated with the system for the event code that directed to this procedure.
Codes
Result: An associated code is present.
Repair: Troubleshoot any associated codes before continuing with this test.
Result: A 110–1, 110–17, or 110–18 code is present.
Proceed to the next step.
Result: No active codes
STOP
Illustration 1 g01320751
Connector locations for the temperature control module
(1) 8-pin connector for the motor assembly and the communications device
(2) 12-pin connector for the engine harness
Illustration 2 g02554619
Removing the inspection cover from the motor assembly
(3) Main shaft extension
(4) Plug and O-ring seal
Illustration 3 g01321224
Table 3
Troubleshooting Test Steps Values Results
2. Check the Temperature Control Module
A. Perform the following procedure:
1. Visually inspect the wiring from the temperature control module to the coolant temperature sensor and from the temperature control module to the power supply. Visually inspect the 12-pin connector and the 8-pin connector at the temperature control module. Check for a tight connection at the connectors.
B. Check for proper operation of the temperature control module:
1. Ensure that the keyswitch is in the OFF position. Turn the electrical disconnect to the OFF position.
2. Remove plug (4) from the motor assembly. Remove the inspection cover from the motor.
3. Use the appropriate wrench to rotate the main shaft extension. Ensure that the shaft rotates freely. Rotate the shaft to ensure that the piston is not positioned at one of the ends stops of the valve.
4. Visually inspect main shaft extension (3) for rotation while you establish power to the ECM and to the keyswitch circuit. The shaft will rotate several times during the powerup sequence.
5. During the powerup sequence, listen for the valve to travel to the end stop. Listen for the piston to hammer the end stop to establish the valve position.
6. With the keyswitch and the electrical disconnect in the ON position, disconnect the engine harness connector (12-pin connector) at the controller. Diagnostic codes will become active for the valve.
7. Use a wrench to rotate the main shaft extension to position the valve piston away from the end stop of the valve.
8. Connect the connector and observe the motor assembly. The valve will repeat the power-up sequence when the engine harness (power) is connected. While you connect the connector, check the main shaft extension for rotation. The valve will