3648249 BONNET-RETURN Caterpillar parts
C18
Rating:
Alternative (cross code) number:
CA3648249
364-8249
3648249
CA3648249
364-8249
3648249
Weight: 2 pounds 1 kg.
GENERATOR SET, MARINE ENGINE,
Compatible equipment models: 3648249:
Information:
MID 87 - Chassis ECMCID 533 - Brake ECMFMI 14 - Special Instruction
Illustration 1 g02207696
Cat Data Link circuit
This diagnostic code indicates the "Brake ECM" is not sending necessary parameters to the "Chassis ECM" at the proper rate. The parameters update rate generated by the "Brake ECM" is not correct.The following can cause this code:
Failed "Brake ECM" fuse
Incorrect "Brake ECM" software
Incorrect "Chassis ECM" software
Incompatible software
Harness failure
ECM failureUse a calibrated digital multimeter for this procedure.System Response:Some implement functions may not work properly.Test Step 1. CHECK THE FUSE
Turn off the key switch and the disconnect switch.
Check the fuse for the "Brake ECM".Expected Result:Fuse has not failed.Results:
OK - Fuse has not failed. Proceed to Test Step 2.
NOT OK - Fuse has failed.Repair: Replace the fuse.STOPTest Step 2. CHECK THE SOFTWARE
Use Cat® Electronic Technician (Cat® ET) to verify that the software versions are correct and compatible.Expected Result:The proper software is installed.Results:
OK - The proper software is installed. Proceed to Test Step 3.
NOT OK - The proper software is not installed.Repair: Flash the proper software to the appropriate ECM.Cycle the key switch to initialize the new software.Ensure that the diagnostic code is no longer active.STOPTest Step 3. CHECK THE HARNESS
Inspect the harness.Clean the harness connector contacts.Inspect the harness connector contacts for corrosion or damage.Inspect the wire insulation for damage caused by heat, corrosion, or chafing.
Perform a 45 N (10 lb) pull test on each circuit wire.
Reconnect all harness connectors.Verify that the connectors are fully seated and the clips are fastened.
Check for intermittent problems. Use Cat® Electronic Technician (Cat® ET) and perform a wiggle test on the harness.
Turn on the disconnect switch and the key switch.
Operate the machine.
Check CID 533 FMI 14 status.Expected Result:CID 533 FMI 14 is not active.Results:
OK - CID 533 FMI 14 is not active.Repair: The initial diagnostic code was probably caused by a poor connection at one of the connectors that was checked.Clear the diagnostic code.STOP
NOT OK - CID 533 FMI 14 is active. Proceed to Test Step 4.Test Step 4. CHECK THE CAT DATA-LINK CIRCUITThe key switch and the disconnect switch are in the off position.
Disconnect the harness from all the ECM modules in the Cat Data Link circuit.
Measure the resistance between the harness connector contacts for the following:
"Brake ECM" Cat Data Link + and "Chassis ECM" Cat Data Link +
"Brake ECM" Cat Data Link - and "Chassis ECM" Cat Data Link -
Reconnect all disconnected ECM modules.Expected Result:The resistance is greater than 5000 ohms.Results:
OK - The resistance is greater than 5000 ohms. The "Brake ECM" may have failed.Repair: Exit this procedure and perform this procedure again. Contact the technical communicator at your Caterpillar dealer. If the ECM requires replacement, see Testing and Adjusting, "Electronic Control Module (ECM) - Replace".STOP
NOT OK - The resistance is less than 5 ohms. The circuit is shorted.Repair: Repair or replace the harness.STOP
Illustration 1 g02207696
Cat Data Link circuit
This diagnostic code indicates the "Brake ECM" is not sending necessary parameters to the "Chassis ECM" at the proper rate. The parameters update rate generated by the "Brake ECM" is not correct.The following can cause this code:
Failed "Brake ECM" fuse
Incorrect "Brake ECM" software
Incorrect "Chassis ECM" software
Incompatible software
Harness failure
ECM failureUse a calibrated digital multimeter for this procedure.System Response:Some implement functions may not work properly.Test Step 1. CHECK THE FUSE
Turn off the key switch and the disconnect switch.
Check the fuse for the "Brake ECM".Expected Result:Fuse has not failed.Results:
OK - Fuse has not failed. Proceed to Test Step 2.
NOT OK - Fuse has failed.Repair: Replace the fuse.STOPTest Step 2. CHECK THE SOFTWARE
Use Cat® Electronic Technician (Cat® ET) to verify that the software versions are correct and compatible.Expected Result:The proper software is installed.Results:
OK - The proper software is installed. Proceed to Test Step 3.
NOT OK - The proper software is not installed.Repair: Flash the proper software to the appropriate ECM.Cycle the key switch to initialize the new software.Ensure that the diagnostic code is no longer active.STOPTest Step 3. CHECK THE HARNESS
Inspect the harness.Clean the harness connector contacts.Inspect the harness connector contacts for corrosion or damage.Inspect the wire insulation for damage caused by heat, corrosion, or chafing.
Perform a 45 N (10 lb) pull test on each circuit wire.
Reconnect all harness connectors.Verify that the connectors are fully seated and the clips are fastened.
Check for intermittent problems. Use Cat® Electronic Technician (Cat® ET) and perform a wiggle test on the harness.
Turn on the disconnect switch and the key switch.
Operate the machine.
Check CID 533 FMI 14 status.Expected Result:CID 533 FMI 14 is not active.Results:
OK - CID 533 FMI 14 is not active.Repair: The initial diagnostic code was probably caused by a poor connection at one of the connectors that was checked.Clear the diagnostic code.STOP
NOT OK - CID 533 FMI 14 is active. Proceed to Test Step 4.Test Step 4. CHECK THE CAT DATA-LINK CIRCUITThe key switch and the disconnect switch are in the off position.
Disconnect the harness from all the ECM modules in the Cat Data Link circuit.
Measure the resistance between the harness connector contacts for the following:
"Brake ECM" Cat Data Link + and "Chassis ECM" Cat Data Link +
"Brake ECM" Cat Data Link - and "Chassis ECM" Cat Data Link -
Reconnect all disconnected ECM modules.Expected Result:The resistance is greater than 5000 ohms.Results:
OK - The resistance is greater than 5000 ohms. The "Brake ECM" may have failed.Repair: Exit this procedure and perform this procedure again. Contact the technical communicator at your Caterpillar dealer. If the ECM requires replacement, see Testing and Adjusting, "Electronic Control Module (ECM) - Replace".STOP
NOT OK - The resistance is less than 5 ohms. The circuit is shorted.Repair: Repair or replace the harness.STOP
Caterpillar parts catalog:
Parts bonnet Caterpillar catalog:
2624167
BONNET-OUTLET
C18, C18 I6, CX35-P800
C18, C18 I6, CX35-P800
3648251
BONNET
C18
C18
3648253
BONNET
C18
C18
2264222
BONNET
583T, 587T, 621B, 621G, 623G, 627F, 627G, 631D, 631E, 631G, 633E II, 637D, 637E, 637G, 657E, 657G, 824H, 825H, 826H, 834H, 836H, 986H, 988H, AD30, AD45B, AD55, C15, C18, D8R, D8T, PL83, PL87, R2900G, ...
583T, 587T, 621B, 621G, 623G, 627F, 627G, 631D, 631E, 631G, 633E II, 637D, 637E, 637G, 657E, 657G, 824H, 825H, 826H, 834H, 836H, 986H, 988H, AD30, AD45B, AD55, C15, C18, D8R, D8T, PL83, PL87, R2900G, ...
3636815
BONNET
C18
C18
3405979
BONNET-INLET
C15, C18
C15, C18
3692516
BONNET
C15, C18
C15, C18
3313952
BONNET
C18, D8T
C18, D8T
3476628
BONNET
C18, D8T
C18, D8T
3263685
BONNET
C18
C18
3263684
BONNET
C18
C18
2436457
BONNET
793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797, 797B, 797F, C175-16, C175-20
793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797, 797B, 797F, C175-16, C175-20
2436456
BONNET
793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797, 797B, 797F, C175-16, C175-20
793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797, 797B, 797F, C175-16, C175-20
2089723
BONNET
C32
C32
2932882
BONNET
C32
C32
3636815
BONNET
C18
C18
2264222
BONNET
583T, 587T, 621B, 621G, 623G, 627F, 627G, 631D, 631E, 631G, 633E II, 637D, 637E, 637G, 657E, 657G, 824H, 825H, 826H, 834H, 836H, 986H, 988H, AD30, AD45B, AD55, C15, C18, D8R, D8T, PL83, PL87, R2900G, ...
583T, 587T, 621B, 621G, 623G, 627F, 627G, 631D, 631E, 631G, 633E II, 637D, 637E, 637G, 657E, 657G, 824H, 825H, 826H, 834H, 836H, 986H, 988H, AD30, AD45B, AD55, C15, C18, D8R, D8T, PL83, PL87, R2900G, ...
3648253
BONNET
C18
C18
3648251
BONNET
C18
C18