BOSS 2969535 - Caterpillar

responsible for the performance of all maintenance including the following procedures: all adjustments, the use of proper lubricants, fluids, filters and the installation of new components due to normal wear and aging. The performance of this product may be diminished if proper maintenance intervals and procedures are not followed. Components may experience accelerated wear if proper maintenance intervals and procedures are not followed.Note: Use whichever of the following that occurs first in order to determine the maintenance intervals: fuel consumption, service hours and calendar time. Before each consecutive interval is performed, all maintenance from the previous intervals must be performed.Products that operate in severe operating conditions may require more frequent maintenance.When Required
Battery - Replace
Battery or Battery Cable - Disconnect
Coolant - Change
Coolant Extender (ELC) - Add
Engine Oil Level Gauge - Calibrate
Engine Storage Procedure - Check
Fuel System - Prime
Heat Exchanger - Inspect
Maintenance Recommendations
Sea Water Strainer - Clean/Inspect
Daily
Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Fumes Disposal Filter Service Indicator - Check
Walk-Around Inspection
Every 50 Service Hours or Weekly
Aftercooler Condensate Drain Valve - Inspect/Clean
Sea Water Strainer - Clean/Inspect
Zinc Rods - Inspect/Replace
Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Coolant Sample (Level 2) - Obtain
Every 500 Service Hours
Coolant Sample (Level 1) - Obtain
Every 1000 Service Hours
Engine Air Cleaner Element (Single Element) - Inspect/Replace
Fumes Disposal Filter Element - Replace
Every Year
Coolant Sample (Level 2) - Obtain
Every 3000 Service Hours
Heat Exchanger - Inspect
First 14 400 L (3750 US gal) of Fuel or 250 Service Hours
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Fuel Injector - Check
Every 14 400 L (3750 US gal) of Fuel or 250 Service Hours or 1 Year
Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine - Clean
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Every 57 000 L (15 000 US gal) of Fuel or 1000 Service Hours
Aftercooler Core - Clean/Test
Turbocharger - Inspect
Every 170 400 L (45 000 US gal) of Fuel or 3000 Service Hours
Auxiliary Water Pump (Bronze Impeller) - Inspect/Replace
Coolant Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Speed/Timing Sensor - Clean/Inspect
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Fuel Injector - Check
Starting Motor - Inspect
Every 284 000 L (75 000 US gal) of Fuel or 5000 Service Hours
Water Pump - Inspect
Overhaul
Maintenance Recommendations
Overhaul (Major)
Overhaul (Top End)
Overhaul (Top End)
Oil Cooler Core - Check/Clean/Test