BUCKET GP-HEAVY DUTY 3194080 - Caterpillar

Replace the turbocharger, reflash the engine software, and replace the engine emissions label and serial number plate on the Affected Product.
Refer to the attached Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-3000 hrs,
0-18 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
3001-6000 hrs,
19-36 mo 33.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 4.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
TURBOCHARGER REWORK
1)Remove the Turbocharger. Refer to Disassembly and Assembly -
RENR8255 770 Off-Highway Truck Engine Supplement - "Turbocharger
Remove."
2) Install the new 10R-8944 Turbocharger. Refer to Disassembly and Assembly -
RENR8255 770 Off-Highway Truck Engine Supplement - "Turbocharger
Install."
ECM REFLASH
1) Reflash the Engine Electronic Control Module (ECM) with 337-6843 flash file.
2) Once the ECM has been flashed, Turn the ignition key OFF for 30
seconds before starting the engine.
ENGINE INFORMATION LABELS
1) Begin at the SIS web homepage. The address is https://sis.cat.com.
2) From the SIS web homepage, select the Engine Technical Marketing
Information-TMI link.
3) Once in TMI, input the serial number of the engine into the
reference number box and select "serial number" in the drop down
menu.
4) Press the Retrieve Data button.
5) Select the "Emissions Data" link.
6) Scroll to the bottom and click the link titled, "Need emissions
replacement label-Click Here!". This will direct the user to the
Large Power Systems Division Homepage.
7) Click on the emissions/certification replacement link.
Image1.4.1
8) Complete dealer name and address information.
Image1.5.1
9) Complete the remaining fields highlighted with a red asterisk.
10) Select Engine Information label as the label type. Enter the
number of this Before/After Program in the field titled "Reason for the
replacement label request-". It is also very important to have the
engine serial number field completed with the correct information.
Use the table below to determine the correct arrangement number to use when ordering your new labels
Old Arrangements-----New Arrangements
272-3084------------347-9347
272-3085------------347-9346
292-2548------------347-9350
292-2549------------347-9349
Image1.6.1
Be sure that the correct shipping information is provided.
International requests must have a valid UPS or DHL account number.
You will be sent two labels when you place the On-line order
for the Engine Information Label. The Engine Information Label and
the Serial Number Plate will both need to be installed as directed in
the rework procedure. If you do not receive the Engine Information
Label and the Serial Number Plate contact:
Global_Engine_Marking.
Image1.7.1
11) Remove the original adhesive label and replace it with the new
label and clear overlay.
12) Remove the original stamped metal plate from the side of the
engine block and replace it using Loc-Tite Brand adhesive.